Concentrated kelp juice continuous canning device
By designing a continuous canning device for concentrated kelp juice, the bottle body positioning seat and small filling structure are used to achieve accurate alignment and precise filling of the bottle mouth and the kelp juice input tube, solving the problems of inaccurate filling and poor heat handling in traditional devices, and achieving efficient and accurate filling of kelp juice.
Patent Information
- Application Number
- CN202422090839.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing kelp juice filling structure cannot accurately align the bottle mouth with the kelp juice input tube, resulting in inaccurate filling and prone to the problem of can weight deviation.
A continuous canning device for concentrated kelp juice is designed, including a bottle positioning seat and a small-volume filling structure. The bottle body positioning seat achieves stable support, position adjustment and rotational alignment of the bottle through the combination of support frame, support plate, drive motor, bottle body support plate and bottleneck support plate; the small-scale filling structure achieves accurate kelp juice filling through driving push rods, injection pipes and sealing caps.
Through the precise positioning of the bottle body positioning seat and the precise control of the small-scale filling structure, efficient and precise filling of kelp juice is achieved, ensuring that the amount of liquid filled in each time meets the requirements, and solving the problems of inaccurate filling and poor heat handling in traditional devices.
Smart Images
Figure CN222907527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kelp juice filling, in particular to a concentrated kelp juice continuous canning device. Background Art
[0002] In modern food processing and beverage production, automation and precise control of the canning process are essential. Especially in the production of liquid foods, products such as concentrated kelp juice require not only efficient processing and canning, but also the accuracy of the quality and quantity of each bottle. Kelp juice is a nutrient-rich liquid condiment commonly used in cooking and seasoning. The canning process involves accurately filling the concentrated kelp juice into the bottle and ensuring that heat can be effectively handled and removed during the canning process.
[0003] In traditional canning equipment, the positioning and filling process of the bottle usually relies on manual operation, which is not only inefficient but also prone to inconsistent filling volume and inaccurate bottle alignment problems. In addition, when handling hot liquids, traditional equipment often has no effective measures to deal with problems caused by heat, such as hot liquid overflow and workbench cleaning problems. These problems not only affect production efficiency, but may also pose a threat to the safety of operators.
[0004] Therefore, it is very necessary to invent a kind of concentrated kelp juice continuous canning device. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a concentrated kelp juice continuous canning device to solve the problem that the existing kelp juice filling structure still has the problem that the bottle mouth cannot face the kelp juice input pipe, cannot perform accurate continuous canning, and is prone to canning weight deviation. A concentrated kelp juice continuous canning device includes a workbench, a bottle conveyor belt, a bottle positioning guardrail, a bottle positioning seat, a bottle detector, a large-volume filling structure and a small-volume filling structure, wherein: the bottle conveyor belt is arranged above the workbench, and the bottle positioning guardrail is fixedly installed on the outside of the bottle conveyor belt, the bottle positioning seat is fixedly installed on the workbench and is located above the bottle conveyor belt; the bottle detector is fixedly installed on the surface of the workbench and is located on one side of the bottle positioning seat; the large-volume filling structure and the small-volume filling structure are both fixedly installed on the surface of the workbench and are located on the outside of the bottle positioning seat.
[0006] The bottle body positioning seat includes a support frame, a support plate, a driving motor, a bottle body support plate and a bottleneck support plate, and the support frame is fixedly installed on the workbench and is located above the bottle body conveyor belt; the support plate is fixedly installed on the support frame, and the driving motor is fixedly installed at one end of the support plate, the bottle body support plate is rotatably installed above the support plate, and is meshed with the driving motor through a gear set; the bottleneck support plate is fixedly installed on the surface of the bottle body support plate through a bracket.
[0007] The small-volume filling structure includes a driving push rod, a supporting base, an input bin, an injection pipe, a sealing cover and a kelp juice input pipe, and the driving push rod is fixedly mounted on the surface of the workbench and is located on the outside of the bottle body positioning seat; the supporting base is fixedly mounted on the top of the driving push rod, and the input bin is fixedly mounted on the surface of the supporting base, and the injection pipe is fixedly mounted below the input bin; the sealing cover is fixedly mounted on the outside of the injection pipe, and the kelp juice input pipe is fixedly mounted on the top of the input bin.
[0008] The workbench is tilted to one side, and the bottle conveyor belt, the bottle positioning guardrail and the bottle positioning seat are parallel to the workbench and also tilted to one side.
[0009] The support frame inside the bottle body positioning seat adopts 4 stainless steel metal columns, and the bottle body support plate and the bottleneck support plate rotate at the same time. The bottle body support plate and the bottleneck support plate are driven by the driving motor to rotate 60 degrees each time, and stop for five seconds after each rotation; the outer side of the bottle body support plate is provided with six groups of circular grooves matching the bottle body; the outer side of the bottleneck support plate is provided with six groups of circular grooves matching the bottleneck, which have the following functions: ① Support the bottle body: the bottle body positioning seat provides stable support for the bottle, so that the bottle will not tilt or move during the filling process, ensuring the accuracy of filling; ② Adjust Bottle position: Through the combination of the support frame, support plate, bottle support plate and bottleneck support plate, the bottle positioning seat can be adjusted according to the size and shape of the bottle so that the bottle can be filled in the best position; ③ Rotation alignment: The bottle positioning seat is equipped with a drive motor. By rotating the bottle support plate and the bottleneck support plate, the bottle can be rotated during the filling process to ensure the alignment of the bottle mouth with the filling pipe; ④ Ensure accurate filling: Through rotation and positioning, the bottle positioning seat helps the bottle to accurately align with the large-volume filling structure and the small-volume filling structure, thereby ensuring that the amount of liquid filled each time meets the requirements.
[0010] The internal structure of the small-amount filling structure is exactly the same as that of the large-amount filling structure, and the small-amount filling structure inputs a small amount of kelp juice, the specific weight of which matches the filling amount of the large-amount filling structure, and together fills a whole bottle; the injection tube can be extended into the interior of the bottle mouth by the retraction of the driving push rod, and when the injection tube is extended into the interior of the bottle mouth, the sealing cover will cover the outside of the bottle mouth, which has the following functions: ① Accurate filling: The small-amount filling structure can control the amount of kelp juice injected each time, ensuring accurate filling when fine adjustment is required, which is especially important for those bottles that require a specific amount of kelp juice; ② Supplementary filling: It can work in conjunction with the large-amount filling structure. When the bottle is close to full, the small-amount filling structure can make the final adjustment to ensure that the kelp juice in the bottle reaches the accurate total amount; ③ Prevent leakage: The sealing cover is designed to cover the outside of the bottle mouth to prevent kelp juice from leaking out during the injection process, ensuring a clean and tidy filling process.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The setting of the bottle positioning seat of the utility model has the following functions: ① Support the bottle body: the bottle positioning seat provides stable support for the bottle, so that the bottle will not tilt or move during the filling process, ensuring the accuracy of filling; ② Adjust the position of the bottle body: through the combination of the support frame, the support plate, the bottle body support plate and the bottleneck support plate, the bottle body positioning seat can be adjusted according to the size and shape of the bottle, so that the bottle can be filled in the best position; ③ Rotational alignment: the bottle body positioning seat is equipped with a driving motor, and the bottle can be rotated during the filling process by rotating the bottle body support plate and the bottleneck support plate to ensure the alignment of the bottle mouth with the filling pipe; ④ Ensure accurate filling: through rotation and positioning, the bottle body positioning seat helps the bottle to accurately align with the large-volume filling structure and the small-volume filling structure, thereby ensuring that the amount of liquid filled each time meets the requirements.
[0013] 2. The setting of the small-amount filling structure of the utility model has the following functions: ① Accurate filling: The small-amount filling structure can control the amount of kelp juice injected each time, ensuring accurate filling when fine adjustment is required, which is especially important for bottles that require a specific amount of kelp juice; ② Supplementary filling: It can work in conjunction with the large-amount filling structure. When the bottle is nearly full, the small-amount filling structure can make a final adjustment to ensure that the kelp juice in the bottle reaches the accurate total amount; ③ Prevent leakage: The sealing cover is designed to cover the outside of the bottle mouth to prevent kelp juice from leaking out during the injection process, ensuring a clean and tidy filling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 It is an enlarged view of point A of the present utility model.
[0016] Figure 3 It is an enlarged view of B of the utility model.
[0017] In the figure:
[0018] Workbench 1, bottle conveyor belt 2, bottle positioning guardrail 3, bottle positioning seat 4, support frame 41, support plate 42, drive motor 43, bottle body support plate 44, bottleneck support plate 45, bottle detector 5, large-volume filling structure 6, small-volume filling structure 7, drive push rod 71, support base frame 72, input bin 73, injection pipe 74, sealing cover 75, kelp juice input pipe 76. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0020] As attached Figure 1 To Attachment Figure 3 shown.
[0021] The utility model provides a concentrated kelp juice continuous canning device, comprising a workbench 1, a bottle conveyor belt 2, a bottle positioning guardrail 3, a bottle positioning seat 4, a bottle detector 5, a large-volume filling structure 6 and a small-volume filling structure 7, wherein: the bottle conveyor belt 2 is arranged above the workbench 1, and the bottle positioning guardrail 3 is fixedly installed on the outer side of the bottle conveyor belt 2, the bottle positioning seat 4 is fixedly installed on the workbench 1, and is located above the bottle conveyor belt 2; the bottle detector 5 is fixedly installed on the surface of the workbench 1 and is located on one side of the bottle positioning seat 4; the large-volume filling structure 6 and the small-volume filling structure 7 are both fixedly installed on the surface of the workbench 1 and are located on the outer side of the bottle positioning seat 4.
[0022] The bottle body positioning seat 4 includes a support frame 41, a support plate 42, a drive motor 43, a bottle body support plate 44 and a bottleneck support plate 45, and the support frame 41 is fixedly installed on the workbench 1, and is located above the bottle body conveyor belt 2; the support plate 42 is fixedly installed on the support frame 41, and the drive motor 43 is fixedly installed at one end of the support plate 42, and the bottle body support plate 44 is rotatably installed above the support plate 42 and meshes with the drive motor 43 through a gear set; the bottleneck support plate 45 is fixedly installed on the surface of the bottle body support plate 44 through a bracket.
[0023] The small-amount filling structure 7 includes a driving push rod 71, a supporting base 72, an input bin 73, an injection pipe 74, a sealing cover 75 and a kelp juice input pipe 76, and the driving push rod 71 is fixedly mounted on the surface of the workbench 1 and is located on the outside of the bottle body positioning seat 4; the supporting base 72 is fixedly mounted on the top of the driving push rod 71, and the input bin 73 is fixedly mounted on the surface of the supporting base 72, and the injection pipe 74 is fixedly mounted below the input bin 73; the sealing cover 75 is fixedly mounted on the outside of the injection pipe 74, and the kelp juice input pipe 76 is fixedly mounted on the top of the input bin 73.
[0024] The workbench 1 is tilted to one side, and the bottle conveyor belt 2, the bottle positioning guardrail 3 and the bottle positioning seat 4 are parallel to the workbench 1 and also tilted to one side.
[0025] The support frame 41 inside the bottle body positioning seat 4 adopts 4 stainless steel metal columns, and the bottle body support plate 44 and the bottleneck support plate 45 rotate simultaneously. The bottle body support plate 44 and the bottleneck support plate 45 are driven by the driving motor 43 to rotate 60 degrees each time, and stop for five seconds after each rotation; the outer side of the bottle body support plate 44 is provided with six groups of circular grooves matching the bottle body; the outer side of the bottleneck support plate 45 is provided with six groups of circular grooves matching the bottleneck.
[0026] The internal structure of the small-amount filling structure 7 is completely consistent with that of the large-amount filling structure 6, and the small-amount filling structure 7 inputs a small amount of kelp juice, the specific weight of which matches the filling amount of the large-amount filling structure 6, and together they fill up a whole bottle; the injection tube 74 can be extended into the interior of the bottle mouth by retracting the driving push rod 71, and when the injection tube 74 is extended into the interior of the bottle mouth, the sealing cover 75 will cover the outside of the bottle mouth.
[0027] The working principle of the concentrated kelp juice continuous canning device involves several key components and operating steps, aiming to achieve efficient and accurate kelp juice canning. The following is a detailed description of the working principle of the device:
[0028] 1. Bottle conveying and positioning
[0029] A bottle conveyor belt 2 is installed above the workbench 1 of the device, which is used to transport empty bottles from the starting point of the production line to the filling area. A bottle positioning guardrail 3 is fixed on the outside of the bottle conveyor belt to ensure that the bottles will not shift during the transportation process. The bottle positioning seat 4 is located above the workbench 1 and directly aligned with the bottle conveyor belt, and is responsible for supporting and positioning the bottles.
[0030] 2. Bottle positioning
[0031] The bottle body positioning seat 4 includes a support frame 41, a support plate 42, a drive motor 43, a bottle body support plate 44 and a bottleneck support plate 45. The support frame 41 is fixedly installed on the workbench, and the support plate 42 is fixed on the support frame. The drive motor 43 is installed at one end of the support plate and is connected to the bottle body support plate 44 through a gear set to drive it to rotate. The bottleneck support plate 45 is fixed to the surface of the bottle body support plate through a bracket to ensure that the bottle body remains stable and correctly aligned during the filling process.
[0032] 3. Small and large filling
[0033] The device is equipped with two filling structures: a large amount filling structure 6 and a small amount filling structure 7. Both are fixed on the surface of the workbench and located outside the bottle positioning seat 4. The large amount filling structure is used for the main filling process, while the small amount filling structure is used to adjust and accurately control the amount of kelp juice in the bottle.
[0034] Bulk filling structure 6: mainly used for quickly and efficiently filling a large amount of kelp juice. This structure usually includes a large-capacity storage system and an automatically controlled injection pipe for injecting kelp juice into the bottle.
[0035] The small amount filling structure 7 includes a driving push rod 71, a supporting frame 72, an input bin 73, an injection pipe 74, a sealing cover 75 and a kelp juice input pipe 76. When the bottle body passes through the bottle body positioning seat, the driving push rod 71 controls the injection pipe 74 to extend and retract, and accurately injects the required small amount of kelp juice into the bottle body. The sealing cover 75 covers the bottle mouth during the filling process to prevent liquid from overflowing or leaking.
[0036] 4. The function of tilting workbench
[0037] The workbench 1 is designed to be in an inclined state so that the workbench surface forms a certain angle with the horizontal plane. Such a design can effectively guide the hot kelp juice that may overflow during the filling process to flow out along the inclined surface of the workbench, prevent liquid accumulation, keep the working area clean, and reduce potential risks to operators.
[0038] 5. Operation and control
[0039] During the entire canning process, the bottle detector 5 is responsible for monitoring the presence and position of the bottle to ensure that the bottle is correctly aligned with the filling structure during the filling process. The control system will automatically adjust the operation of the large and small filling structures according to the position of the bottle and the filling requirements to achieve accurate filling volume.
[0040] Summarize
[0041] The working principle of the concentrated kelp juice continuous canning device ensures the efficiency and accuracy of the entire canning process through precise bottle positioning, efficient large and small filling structures, and the design of the tilting workbench. Each component works together to achieve fast and accurate kelp juice filling and optimize production efficiency and product quality.
[0042] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
Claims
1. A continuous canning device for concentrated kelp juice, characterized in that: The invention comprises a workbench (1), a bottle conveyor belt (2), a bottle positioning guardrail (3), a bottle positioning seat (4), a bottle detector (5), a large-volume filling structure (6) and a small-volume filling structure (7), wherein: the bottle conveyor belt (2) is arranged above the workbench (1), and the bottle positioning guardrail (3) is fixedly mounted on the outer side of the bottle conveyor belt (2); the bottle positioning seat (4) is fixedly mounted on the workbench (1) and is located above the bottle conveyor belt (2); the bottle detector (5) is fixedly mounted on the surface of the workbench (1) and is located on one side of the bottle positioning seat (4); and the large-volume filling structure (6) and the small-volume filling structure (7) are both fixedly mounted on the surface of the workbench (1) and are located on the outer side of the bottle positioning seat (4).
2. The continuous canning device for concentrated kelp juice according to claim 1, characterized in that: The bottle body positioning seat (4) comprises a support frame (41), a support plate (42), a drive motor (43), a bottle body support plate (44) and a bottleneck support plate (45), wherein the support frame (41) is fixedly mounted on the workbench (1) and is located above the bottle body conveyor belt (2); the support plate (42) is fixedly mounted on the support frame (41), and the drive motor (43) is fixedly mounted on one end of the support plate (42); the bottle body support plate (44) is rotatably mounted above the support plate (42) and meshes with the drive motor (43) via a gear set; and the bottleneck support plate (45) is fixedly mounted on the surface of the bottle body support plate (44) via a bracket.
3. The continuous canning device for concentrated kelp juice according to claim 1, characterized in that: The small-volume filling structure (7) comprises a driving push rod (71), a supporting base (72), an input bin (73), an injection pipe (74), a sealing cover (75) and a kelp juice input pipe (76), wherein the driving push rod (71) is fixedly mounted on the surface of the workbench (1) and is located outside the bottle body positioning seat (4); the supporting base (72) is fixedly mounted on the top of the driving push rod (71), and the input bin (73) is fixedly mounted on the surface of the supporting base (72), and the injection pipe (74) is fixedly mounted below the input bin (73); the sealing cover (75) is fixedly mounted on the outside of the injection pipe (74), and the kelp juice input pipe (76) is fixedly mounted on the top of the input bin (73).
4. The continuous canning device for concentrated kelp juice according to claim 1, characterized in that: The workbench (1) is inclined to one side, and the bottle conveyor belt (2), the bottle positioning guardrail (3) and the bottle positioning seat (4) are parallel to the workbench (1) and also inclined to one side.
5. The continuous canning device for concentrated kelp juice according to claim 2, characterized in that: The support frame (41) inside the bottle body positioning seat (4) is made of four stainless steel metal columns, and the bottle body support plate (44) and the bottleneck support plate (45) rotate simultaneously. The bottle body support plate (44) and the bottleneck support plate (45) are driven by the driving motor (43) to rotate 60 degrees each time, and stop for five seconds after each rotation; the outer side of the bottle body support plate (44) is provided with six groups of circular grooves matching the bottle body; the outer side of the bottleneck support plate (45) is provided with six groups of circular grooves matching the bottleneck.
6. The continuous canning device for concentrated kelp juice according to claim 3, characterized in that: The internal structure of the small-amount filling structure (7) is completely consistent with that of the large-amount filling structure (6), and the small-amount filling structure (7) is used to input a small amount of kelp juice, the specific weight of which matches the filling amount of the large-amount filling structure (6), and together fills a whole bottle; the injection tube (74) can be extended into the interior of the bottle mouth by retracting the driving push rod (71), and when the injection tube (74) is extended into the interior of the bottle mouth, the sealing cover (75) will cover the outside of the bottle mouth.