Air pressure type cotton supply machine capable of discharging cotton uniformly

By designing a pneumatic cotton supply machine, using a pneumatic cotton feed box and a netting mechanism that accurately controls the airflow, the problem of uneven cotton net thickness in traditional cotton supply machines is solved, and the consistency of cotton net thickness and improvement of fabric quality is achieved.

CN222908190UActive Publication Date: 2025-05-27东莞市爱克斯曼机械有限公司
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Patent Information

Application Number
CN202421563385.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-27
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Due to the uneven distribution of cotton materials during feeding in traditional cotton supply machines, the spreading cotton mesh has a large thickness difference in the width direction, which affects the consistency of the subsequent processing of fabric thickness.

Method used

An air-pressure cotton supply machine is designed to uniformly control the cotton feeding through an air-pressure cotton feeding box, combine the meshing mechanism and the cotton mesh discharge mechanism, and use the air volume control component and the cavity control component to accurately control the air flow and air pressure to ensure that the thickness of the cotton mesh is close in the width direction.

Benefits of technology

The uniform cotton discharge of cotton material is achieved, ensuring the consistency of thickness of the cotton mesh in the width direction, and improving the quality of the final fabric product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air pressure type cotton feeding machine with uniform cotton discharge, which comprises a fourth rack, an air pressure type cotton feeding box, a web forming mechanism, a cotton web discharge mechanism and a cotton web conveying curtain, a left coaming and a right coaming are both fixed in the fourth rack, a web forming cavity is formed between the left coaming and the right coaming, the web forming cavity is communicated with the air pressure type cotton feeding box, and the air pressure type cotton feeding box is communicated with the air pressure type cotton feeding box. The web pressing rollers are rotatably installed on the fourth rack, the two sets of web pressing rollers correspond to the upper end of the web forming cavity, the web traction roller is rotatably installed on the fourth rack and corresponds to the lower portion of the web pressing rollers, and the air volume control assembly and the cavity control assembly are fixedly arranged below the left coaming and the right coaming correspondingly. The left end of the discharging guide plate is fixedly arranged below the cotton web discharging roller, and the cotton web conveying curtain is fixed to the fourth rack, and the cotton web forming device has the advantages that the air flow speed at all positions of the lower end of the web forming cavity can be accurately controlled, so that the thickness of a cotton web is uniform, and the quality of a final cloth finished product is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nonwoven fabric production, in particular to an air pressure cotton feeding machine with uniform cotton output. Background Art

[0002] Nonwoven fabric is a kind of fabric that does not require spinning and weaving. It is formed by directional or random arrangement of textile staple fibers or filaments to form a fiber web structure, and then reinforced by mechanical, thermal bonding or chemical methods. It is a new type of fiber product with soft, breathable and flat structure formed directly from polymer slices, staple fibers or filaments through various fiber web forming methods and consolidation technologies. Nonwoven fabrics have a wide range of applications. In terms of medical and sanitary fabrics, they are often used to make surgical gowns, protective clothing, disinfection wraps, masks, diapers, sanitary napkins, etc.

[0003] When making sanitary cloth, the fiber cotton material needs to be loosened first. After the loosening, the scattered cotton material is initially spread into a cotton net in a cotton feeding machine, and then the cotton net is made dense by a carding machine. However, due to the uneven distribution of cotton material during feeding, the thickness of the cotton net spread out by the traditional cotton feeding machine varies greatly in the width direction, which makes it difficult to have a consistent thickness of the fabric after subsequent processing. Therefore, it is necessary to produce a pneumatic cotton feeding machine with uniform cotton output to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a pneumatic cotton feeding machine with uniform cotton output to solve the problems mentioned in the background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pneumatic cotton feeding machine with uniform cotton output comprises a fourth frame, a pneumatic cotton feeding box, a web forming mechanism, a cotton web discharging mechanism and a cotton web conveying curtain, the pneumatic cotton feeding box is fixed above the fourth frame, the web forming mechanism comprises a left enclosure, a right enclosure, a cotton web pressing roller and a cotton web traction roller, the left enclosure and the right enclosure are both fixed in the fourth frame, a web forming cavity is formed between the left enclosure and the right enclosure, the web forming cavity is connected to the pneumatic cotton feeding box, the cotton web pressing roller is rotatably mounted on the fourth frame, two groups of cotton web pressing rollers are arranged corresponding to the upper end of the web forming cavity, and the cotton web The traction roller is rotatably mounted on the fourth frame and corresponds to the lower part of the cotton web pressing roller. The cotton web discharging mechanism includes an air volume control component, a cavity control component, a cotton web discharging roller and a discharging guide plate. The air volume control component and the cavity control component are fixedly arranged under the left and right enclosures, respectively. The cotton web discharging roller is rotatably mounted on the fourth frame. Two groups of cotton web discharging rollers are arranged and correspond to the lower end of the web forming cavity. The left end of the discharging guide plate is fixedly arranged under the cotton web discharging roller. The cotton web conveying curtain is fixed on the fourth frame and the left end is connected with the right end of the discharging guide plate.

[0007] The air volume control assembly includes an exhaust box, a vertical slide, a wind shield, a vertical pull rod and an adjusting screw. The exhaust box is fixedly arranged below the left enclosure. A plurality of exhaust ports are arranged on the right side of the exhaust box. The vertical slide is fixed to the inner wall of the exhaust box. A plurality of vertical slides are arranged and correspond to the front and rear sides of the exhaust ports. The wind shield corresponds to the exhaust ports and is slidably connected with the vertical slide. The lower end of the vertical pull rod is fixed to the upper end of the wind shield. The upper end of the vertical pull rod passes through the exhaust box. The adjusting screw is threadedly connected with the upper end of the vertical pull rod.

[0008] The cavity control assembly includes an installation frame, an upper baffle, a horizontal pull rod, a locking component and an air guide component. The installation frame is fixedly arranged below the right enclosure plate. An opening is provided on the left side of the installation frame. The upper baffle is fixed to the upper left end of the installation frame. The horizontal pull rod passes through the lower right end of the installation frame. The locking component is fixed to the installation frame and the horizontal pull rod to fix the two. The lower end of the air guide component is hinged to the horizontal pull rod. The upper left end of the air guide component touches the upper baffle. Multiple groups of horizontal pull rods, locking components and air guide components are evenly arranged in the front-to-back direction.

[0009] Further description of the utility model: the wind guide component includes an wind guide plate, a hinged plate, a horizontal cross bar and a hinged rod. The hinged plates are arranged in two groups and are respectively fixed on the front and rear sides of the wind guide plate. The front and rear ends of the horizontal cross bar are respectively fixed on the two groups of hinged plates. The horizontal cross bar corresponds to the top of the horizontal pull rod. The left end of the hinged rod is hinged to the left end of the horizontal pull rod, and the right end of the hinged rod is hinged to the horizontal cross bar. The upper left end of the wind guide plate touches the upper baffle bar.

[0010] Further description of the utility model: it also includes a metal spark detector, which is connected to the feeding pipeline of the pneumatic cotton feeding box.

[0011] The beneficial effects of the utility model are as follows: the cotton material that has been loosened in the previous process is transported to the pneumatic cotton feeding box through the pipeline. The pneumatic cotton feeding box can control the air pressure in the box to make the material feeding uniform. The cotton material falls between the two groups of cotton mesh pressure rollers and is transported downward to the cotton mesh traction roller. Under the joint action of the cotton mesh traction roller and the right surrounding plate, the evacuated cotton material initially forms a cotton mesh, which is transported downward in the mesh forming cavity. The airflow at the cotton mesh discharge point is controlled by the cotton mesh discharge mechanism, so that the thickness of the cotton mesh in the width direction is close. Specifically, the adjusting screw can limit the vertical position of the vertical pull rod, so that the wind shield plate blocks the exhaust port. The area is adjustable, and the exhaust box is connected to the exhaust equipment, so that the gas in the web-forming cavity flows downward and enters the exhaust box through the exhaust hole, and then the gas is extracted by the exhaust equipment. The locking component can limit the horizontal position of the horizontal pull rod, so that the air guide component can be tilted at a certain angle. Different angles can be set for air guide components in different positions, so that the space size at the lower end of the web-forming cavity at different positions can be fine-tuned, thereby fine-tuning the air pressure. The air volume control component and the cavity control component cooperate to accurately control the gas flow rate at each position of the lower end of the web-forming cavity, so that the thickness of the cotton web is uniform, thereby improving the quality of the final fabric product. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the overall structure diagram of the utility model;

[0013] Figure 2 This is the overall structure diagram of the utility model (wherein the metal spark detector is hidden and the fourth frame is partially hidden);

[0014] Figure 3 This is a structural diagram of the cotton web discharging mechanism of the utility model (wherein the discharging guide plate is hidden);

[0015] Figure 4 It is a structural diagram of the air guide component in the utility model;

[0016] Description of reference numerals:

[0017] 41. The fourth frame; 42. The pneumatic cotton feeding box; 43. The web forming mechanism; 431. The left sideboard; 432. The right sideboard; 433. The cotton web pressing roller; 434. The cotton web pulling roller; 44. The cotton web discharging mechanism; 441. The air volume control component; 4411. The exhaust box; 4412. The vertical slide; 4413. The wind shield; 4414. The vertical pull rod; 4415. The adjusting screw; 442. Cavity control assembly; 4421, mounting frame; 4422, upper baffle; 4423, horizontal pull rod; 4424, locking component; 4425, air guide component; 44251, air guide plate; 44252, hinged plate; 44253, horizontal cross bar; 44254, hinged rod; 443, cotton web discharge roller; 444, discharge guide plate; 45, cotton web conveying curtain; 46, metal spark detector. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings:

[0019] like Figures 1 to 4 As shown, a pneumatic cotton feeding machine with uniform cotton output includes a fourth frame 41, a pneumatic cotton feeding box 42, a web forming mechanism 43, a cotton web discharging mechanism 44 and a cotton web conveying curtain 45, the pneumatic cotton feeding box 42 is fixed above the fourth frame 41, the web forming mechanism 43 includes a left enclosure 431, a right enclosure 432, a cotton web pressing roller 433 and a cotton web traction roller 434, the left enclosure 431 and the right enclosure 432 are both fixed in the fourth frame 41, a web forming cavity is formed between the left enclosure 431 and the right enclosure 432, the web forming cavity is connected to the pneumatic cotton feeding box 42, the cotton web pressing roller 433 is rotatably mounted on the fourth frame 41, two groups of cotton web pressing rollers 433 are provided and correspond to the upper end of the web forming cavity, and the cotton web The traction roller 434 is rotatably mounted on the fourth frame 41 and corresponds to the lower part of the cotton web pressing roller 433. The cotton web discharging mechanism 44 includes an air volume control component 441, a cavity control component 442, a cotton web discharging roller 443 and a discharging guide plate 444. The air volume control component 441 and the cavity control component 442 are respectively fixedly arranged under the left enclosure 431 and the right enclosure 432. The cotton web discharging roller 443 is rotatably mounted on the fourth frame 41. Two groups of cotton web discharging rollers 443 are arranged and correspond to the lower end of the web forming cavity. The left end of the discharging guide plate 444 is fixedly arranged under the cotton web discharging roller 443. The cotton web conveying curtain 45 is fixed on the fourth frame 41 and the left end is connected with the right end of the discharging guide plate 444.

[0020] The air volume control assembly 441 includes an exhaust box 4411, a vertical slide 4412, a wind shield 4413, a vertical pull rod 4414 and an adjusting screw 4415. The exhaust box 4411 is fixedly arranged below the left enclosure 431. A plurality of exhaust ports are arranged on the right side of the exhaust box 4411. The vertical slide 4412 is fixed to the inner wall of the exhaust box 4411. A plurality of vertical slides 4412 are arranged corresponding to the front and rear sides of the exhaust ports. The wind shield 4413 corresponds to the exhaust ports and is slidably connected to the vertical slide 4412. The lower end of the vertical pull rod 4414 is fixed to the upper end of the wind shield 4413. The upper end of the vertical pull rod 4414 passes through the exhaust box 4411. The adjusting screw 4415 is threadedly connected to the upper end of the vertical pull rod 4414.

[0021] The cavity control assembly 442 includes a mounting frame 4421, an upper baffle 4422, a horizontal pull rod 4423, a locking component 4424 and an air guide component 4425. The mounting frame 4421 is fixedly arranged below the right enclosure 432. An opening is provided on the left side of the mounting frame 4421. The upper baffle 4422 is fixed to the upper left end of the mounting frame 4421. The horizontal pull rod 4423 passes through the lower right end of the mounting frame 4421. The locking component 4424 is fixed to the mounting frame 4421 and the horizontal pull rod 4423 to fix the two. The lower end of the air guide component 4425 is hinged to the horizontal pull rod 4423. The upper left side of the air guide component 4425 touches the upper baffle 4422. The horizontal pull rod 4423, the locking component 4424 and the air guide component 4425 are evenly arranged in multiple groups along the front-to-back direction.

[0022] The cotton material that has been loosened in the previous process is transported to the pneumatic cotton feeding box 42 through a pipeline. The pneumatic cotton feeding box 42 can control the air pressure in the box to make the material feeding uniform. The cotton material falls between the two groups of cotton mesh pressure rollers 433 and is transported downward to the cotton mesh traction roller 434. Under the joint action of the cotton mesh traction roller 434 and the right surrounding plate 432, the evacuated cotton material initially forms a cotton mesh, which is transported downward in the mesh forming cavity. The airflow at the cotton mesh discharge point is controlled by the cotton mesh discharge mechanism 44, so that the thickness of the cotton mesh in the width direction is close. Specifically, the adjusting screw 4415 can limit the vertical position of the vertical pull rod 4414, so that the area of ​​the exhaust port blocked by the wind shield 4413 can be adjusted, and the exhaust The bellows body 4411 is connected to the exhaust device, so that the gas in the web-forming cavity flows downward and enters the exhaust box body 4411 through the exhaust hole, and then the gas is extracted by the exhaust device. The locking component 4424 can limit the horizontal position of the horizontal pull rod 4423, so that the air guide component 4425 is tilted at a certain angle. Different angles can be set for the air guide components 4425 in different positions, so that the space size at the lower end of the web-forming cavity at different positions can be fine-tuned, thereby fine-tuning the air pressure. The air volume control component 441 and the cavity control component 442 cooperate to accurately control the gas flow rate at each position of the lower end of the web-forming cavity, so that the thickness of the cotton web is uniform, thereby improving the quality of the final fabric product.

[0023] The wind guide component 4425 includes an wind guide plate 44251, a hinged plate 44252, a horizontal cross bar 44253 and a hinged rod 44254. The hinged plates 44252 are arranged in two groups and are respectively fixed on the front and rear sides of the wind guide plate 44251. The front and rear ends of the horizontal cross bar 44253 are respectively fixed on the two groups of hinged plates 44252. The horizontal cross bar 44253 corresponds to the top of the horizontal pull rod 4423. The left end of the hinged rod 44254 is hinged to the left end of the horizontal pull rod 4423. The right end of the hinged rod 44254 is hinged to the horizontal cross bar 44253. The upper left side of the wind guide plate 44251 touches the upper baffle 4422.

[0024] When adjusting the angle of the air guide component 4425, the horizontal pull rod 4423 is moved, and the left end of the horizontal pull rod 4423 drives the horizontal cross bar 44253 to move through the hinge rod 44254, so that the air guide plate 44251 swings to a certain angle.

[0025] In the present design, a metal spark detector 46 is also included, and the metal spark detector 46 is connected to the feeding pipe of the pneumatic cotton feeding box 42.

[0026] It can detect and eliminate sparks on the cotton material after opening, thus improving the safety of the equipment.

[0027] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A pneumatic cotton feeding machine with uniform cotton output, characterized in that: The present invention comprises a fourth frame, a pneumatic cotton feeding box, a web forming mechanism, a cotton web discharging mechanism and a cotton web conveying curtain, wherein the pneumatic cotton feeding box is fixed above the fourth frame, the web forming mechanism comprises a left enclosure, a right enclosure, a cotton web pressing roller and a cotton web traction roller, the left enclosure and the right enclosure are both fixed in the fourth frame, a web forming cavity is formed between the left enclosure and the right enclosure, the web forming cavity is connected with the pneumatic cotton feeding box, the cotton web pressing roller is rotatably mounted on the fourth frame, the cotton web pressing roller is provided in two groups and corresponds to the upper end of the web forming cavity, the cotton web traction roller is rotatably mounted The cotton web discharging mechanism is installed on the fourth frame and corresponds to the lower part of the cotton web pressing roller. The cotton web discharging mechanism includes an air volume control component, a cavity control component, a cotton web discharging roller and a discharging guide plate. The air volume control component and the cavity control component are respectively fixedly arranged under the left enclosure plate and the right enclosure plate. The cotton web discharging roller is rotatably installed on the fourth frame. The cotton web discharging roller is arranged in two groups and corresponds to the lower end of the web forming cavity. The left end of the discharging guide plate is fixedly arranged under the cotton web discharging roller. The cotton web conveying curtain is fixed on the fourth frame and the left end is connected with the right end of the discharging guide plate. The air volume control assembly includes an exhaust box, a vertical slide, a wind shield, a vertical pull rod and an adjusting screw, the exhaust box is fixedly arranged below the left enclosure, a plurality of exhaust ports are arranged on the right side of the exhaust box, the vertical slide is fixed to the inner wall of the exhaust box, a plurality of vertical slides are arranged and correspond to the front and rear sides of the exhaust ports, the wind shield corresponds to the exhaust ports and is slidably connected with the vertical slide, the lower end of the vertical pull rod is fixed to the upper end of the wind shield, the upper end of the vertical pull rod passes through the exhaust box, and the adjusting screw is threadedly connected with the upper end of the vertical pull rod; The cavity control assembly includes an installation frame, an upper baffle, a horizontal pull rod, a locking component and an air guide component. The installation frame is fixedly arranged below the right enclosure plate. An opening is provided on the left side of the installation frame. The upper baffle is fixed to the upper left end of the installation frame. The horizontal pull rod passes through the lower right end of the installation frame. The locking component is fixed to the installation frame and the horizontal pull rod for fixing the two. The lower end of the air guide component is hinged to the horizontal pull rod, and the upper left end of the air guide component contacts the upper baffle. The horizontal pull rod, the locking component and the air guide component are evenly arranged in multiple groups along the front-to-back direction.

2. A pneumatic cotton feeding machine with uniform cotton output according to claim 1, characterized in that: The wind guide component includes an wind guide plate, a hinged plate, a horizontal cross bar and a hinged rod. The hinged plates are arranged in two groups and are respectively fixed on the front and rear sides of the wind guide plate. The front and rear ends of the horizontal cross bar are respectively fixed on the two groups of hinged plates. The horizontal cross bar corresponds to the top of the horizontal pull rod. The left end of the hinged rod is hinged to the left end of the horizontal pull rod, and the right end of the hinged rod is hinged to the horizontal cross bar. The upper left side of the wind guide plate touches the upper baffle bar.

3. The pneumatic cotton feeding machine with uniform cotton output according to claim 1, characterized in that: It also includes a metal spark detector, which is connected to the feeding pipeline of the pneumatic cotton feeding box.