Novel sewing equipment for medical gauze chip

Abstract

The utility model relates to the technical field of medical gauze, and discloses novel medical gauze chip sewing equipment which comprises a main body and a main gauze chip, and the upper surface of the main body is fixedly connected with a first fixing plate, a second fixing plate and a third fixing plate. The upper surface of the first fixing plate is fixedly connected with two first sliding rails and two second sliding rails respectively, and the novel sewing equipment for the medical gauze chips is provided with a first processing sliding way and a second processing sliding way respectively. Under the action of the servo motor, the two toothed belts control the gauze chip needing to be processed to move in the processing mechanism composed of all the components, so that the sewing equipment can conduct processing such as attaching, dicing, sewing and thread trimming on the gauze chip, and the gauze chip can be processed and produced in a full-automatic mode. Therefore, the trouble of manual control and processing of a user is reduced, the processing efficiency of the sewing equipment is improved, and the stability and consistency of the production process are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of medical gauze, in particular to a novel sewing device for medical gauze chips. Background Art

[0002] A medical gauze chip is an innovative product that combines traditional medical gauze and modern electronic technology. It generally refers to embedding a micro-sensor or chip in the medical gauze to track the usage of the gauze, such as the number and position of the gauze used during a surgical procedure, to ensure that it will not be left inside the patient. This technology can help medical staff manage the use of gauze during the surgical procedure more accurately, thereby reducing the surgical risk. The medical gauze chip is an application example of the Internet of Things technology in the medical field, demonstrating how technology can improve medical safety and efficiency.

[0003] However, most traditional sewing devices for medical gauze chips have a low degree of automated production and processing. Users need to spend a lot of time performing various processing operations on the gauze chips. This sewing device cannot integrally sew and process the medical gauze chips, thus reducing the processing efficiency of this sewing device.

[0004] Therefore, the technical personnel in this field have provided a novel sewing device for medical gauze chips to solve the problems raised in the above background art. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a novel sewing device for medical gauze chips is proposed. Compared with most traditional sewing devices for medical gauze chips, the novel sewing device for medical gauze chips is respectively provided with a first processing slideway and a second processing slideway. Under the action of a servo motor, two toothed belts control the gauze chips to be processed to move in a processing mechanism composed of various components, so that the sewing device can perform processing such as fitting, cutting, sewing, and thread cutting on the gauze chips, enabling the gauze chips to be processed and produced relatively automatically, thereby reducing the trouble of manual operation and processing by users, and further improving the processing efficiency of this sewing device, enhancing the stability and consistency of the production process. Moreover, this device can perform relatively precise operations according to the preset program of the user, thereby ensuring the accuracy of the product size and shape, and further improving the product quality stability.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A new sewing device for medical gauze chips, including a main body and a main gauze chip. On the upper surface of the main body, a first fixing plate, a second fixing plate and a third fixing plate are respectively fixedly connected. On the upper surface of the first fixing plate, two first sliding rails and two second sliding rails are respectively fixedly connected. On the upper surface of the first sliding rail, a first bottom plate is slidably connected. In the middle of the upper surface of the first bottom plate, a first sewing machine is fixedly connected. On the upper surface of the second sliding rail, a second bottom plate is slidably connected. In the middle of the upper surface of the second bottom plate, a second sewing machine is fixedly connected. In the middle of the upper surface of the first fixing plate, a plurality of platform support plates are fixedly connected. On the upper surface of the platform support plate, a processing platform is fixedly connected;

[0008] At the front and rear ends on one side of the upper surface of the processing platform, positioning frames are respectively fixedly connected. On both sides of the lower surface of the positioning frame, pneumatic scissors are fixedly connected. In the middle of the upper surface of the processing platform, a first processing slideway is fixedly connected. At the front end of the upper surface of the third fixing plate, a second vertical plate is fixedly connected. On one side of the upper part of the front outer wall of the second vertical plate, a first servo motor is fixedly connected. The output end of the first servo motor is fixedly connected with a first driving pulley. The outer wall of the first driving pulley is sleeved with a toothed belt. On one side of the middle rear end of the upper surface of the third fixing plate, a cylinder is fixedly connected. On the outer wall of one side of the cylinder, a chip pushing module is fixedly connected. In the middle of the upper surface of the third fixing plate, a second processing slideway is fixedly connected. On one side of the middle front end of the upper surface of the third fixing plate, a synchronous chain stitcher is fixedly connected. On one side of the upper surface of the third fixing plate far from the synchronous chain stitcher, two third sliding rails are fixedly connected;

[0009] On the upper surface of the third sliding rail, a third bottom plate is slidably connected. On one side of the upper surface of the third bottom plate, a third vertical plate is fixedly connected. On the upper part of the rear end of the outer wall on one side of the third vertical plate, a second servo motor is fixedly connected. The output end of the second servo motor is fixedly connected with a second driving pulley. On the outer wall of the third vertical plate far from the second servo motor, a plurality of second pulleys are fixedly connected. On the lower rear end of the outer wall on the side of the third vertical plate far from the second servo motor, a second telescopic block is fixedly connected. On the lower surface of the second telescopic block, a pressing limit pulley is fixedly connected. On the lower front end of the outer wall on the side of the third vertical plate far from the second servo motor, a third telescopic block is fixedly connected. On the lower surface of the third telescopic block, a cutting knife is fixedly connected.

[0010] Through the above technical solutions, the processing efficiency of the device is improved, the burden of manual operation by the user is reduced, and the fully automatic structure makes the specifications of the gauze chips produced by the device relatively unified, reducing the possibility of different product specifications and different shapes and sizes.

[0011] Furthermore, a plurality of threaded legs are threadedly engaged and connected to the periphery of the lower surface of the main body, and a plurality of universal wheels are fixedly connected to the lower surface of the main body;

[0012] Through the above technical solution, by setting the threaded legs and universal wheels, the device can be more conveniently moved to the required position and fixed.

[0013] Further, a controller is fixedly connected to the front end of the upper surface of the second fixing plate;

[0014] Through the above technical solution, by setting the controller, the user can control the device and adjust the programs of each component of the device.

[0015] Further, a through groove is opened at one end of the upper surface of the first processing slide away from the processing platform. The front end of the inner top surface of the third fixing plate is fixedly connected with a first telescopic block, and a nylon workpiece is fixedly connected to the lower surface of the first telescopic block;

[0016] Through the above technical solution, the first telescopic block can control the movement of the nylon workpiece in the through groove, so as to open a space between the toothed belt and the first processing slide.

[0017] Further, one side of the middle part of the upper surface of the first fixing plate is fixedly connected with a first vertical plate. The outer wall of the front end of the first vertical plate is fixedly connected with a plurality of first belt pulleys, and two wheel plates are fixedly connected to the middle part of the upper surface of the first fixing plate;

[0018] Through the above technical solution, by setting the first vertical plate and the wheel plates, the first belt pulleys can assist in rotating the toothed belt.

[0019] Further, a tension pulley is arranged on one side of the outer wall of the rear end of the second vertical plate;

[0020] Through the above technical solution, by setting the tension pulley, the loosening of the toothed belt when the nylon workpiece opens the toothed belt can be reduced.

[0021] Further, a material tray is fixedly connected to one side of the rear end of the upper surface of the third fixing plate, and a chip vibrating disk module is fixedly connected to the side of the rear end of the upper surface of the third fixing plate away from the material tray;

[0022] Through the above technical solution, by setting the material tray and the chip vibrating disk module, the gauze and chips can be placed.

[0023] Further, a plurality of placement racks are fixedly connected to the upper surface of the first fixing plate. A plurality of wire reels are fixedly connected to the middle of the outer wall of the placement rack, and a wire passing rack is fixedly connected to the upper end of the outer wall of the placement rack;

[0024] Through the above technical solution, by setting the wire reels, the wires used for sewing can be placed, and the provided wire passing rack is used to guide the wires, reducing the possibility of wire entanglement.

[0025] The utility model has the following beneficial effects:

[0026] 1. The novel sewing equipment for medical gauze chips proposed by the utility model, compared with most traditional sewing equipment for medical gauze chips, is respectively provided with a first processing slideway and a second processing slideway. Under the action of a servo motor, two toothed belts control the movement of the gauze chips to be processed in the processing mechanism composed of various components, so that the sewing equipment can perform processing such as laminating, cutting, sewing, and thread cutting on the gauze chips, enabling the gauze chips to be processed and produced more fully automatically, thereby reducing the trouble of manual operation and processing by the user, and further improving the processing efficiency of the sewing equipment, enhancing the stability and consistency of the production process. Moreover, the equipment can perform relatively precise operations according to the preset program of the user, thus ensuring the accuracy of the product size and shape, and further improving the product quality stability. Description of the Drawings

[0027] Figure 1 is a schematic structural diagram of the novel sewing equipment for medical gauze chips proposed by the utility model;

[0028] Figure 2 is a schematic structural diagram of the processing platform of the novel sewing equipment for medical gauze chips proposed by the utility model;

[0029] Figure 3 is a schematic structural diagram of the third vertical plate of the novel sewing equipment for medical gauze chips proposed by the utility model;

[0030] Figure 4 is a schematic structural diagram of the second vertical plate of the novel sewing equipment for medical gauze chips proposed by the utility model;

[0031] Figure 5 is a schematic structural diagram of the synchronous chain stitcher of the novel sewing equipment for medical gauze chips proposed by the utility model.

[0032] Legend Explanation:

[0033] 1. Main body; 2. Threaded leg; 3. Universal wheel; 4. First fixing plate; 5. Second fixing plate; 6. Third fixing plate; 7. Controller; 8. First slide rail; 9. Second slide rail; 10. First bottom plate; 11. First sewing machine; 12. Second bottom plate; 13. Second sewing machine; 14. Platform support plate; 15. Processing platform; 16. Positioning frame; 17. Pneumatic scissors; 18. First processing slideway; 19. Through slot; 20. First vertical plate; 21. First pulley; 22. Wheel plate; 23. Placing rack; 24. Thread spool; 25. Thread passing rack; 26. Second vertical plate; 27. First servo motor; 28. First driving pulley; 29. Toothed belt; 30. Tensioning pulley; 31. First telescopic block; 32. Nylon workpiece; 33. Material tray; 34. Chip vibrating disk module; 35. Cylinder; 36. Chip pushing module; 37. Second processing slideway; 38. Synchronous chain car; 39. Main gauze chip; 40. Third slide rail; 41. Third bottom plate; 42. Third vertical plate; 43. Second pulley; 44. Second servo motor; 45. Second driving pulley; 46. Second telescopic block; 47. Extrusion limiting pulley; 48. Third telescopic block; 49. Cutting knife. Detailed implementation manner

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] Refer to Figures 1-5 , an embodiment provided by the present invention:

[0036] A new sewing device for medical gauze chips, including a main body 1 and a main gauze chip 39. A plurality of threaded legs 2 are threadedly connected to the periphery of the lower surface of the main body 1, and a plurality of universal wheels 3 are fixedly connected to the lower surface of the main body 1. By providing the threaded legs 2 and the universal wheels 3, the device can be more conveniently moved to the required position and fixed. The upper surface of the main body 1 is fixedly connected with a first fixing plate 4, a second fixing plate 5 and a third fixing plate 6 respectively. Two first slide rails 8 and two second slide rails 9 are fixedly connected to the upper surface of the first fixing plate 4. The upper surface of the first slide rail 8 is slidably connected with a first bottom plate 10, and the middle of the upper surface of the first bottom plate 10 is fixedly connected with a first sewing machine 11. The upper surface of the second slide rail 9 is slidably connected with a second bottom plate 12, and the middle of the upper surface of the second bottom plate 12 is fixedly connected with a second sewing machine 13. A plurality of platform support plates 14 are fixedly connected to the middle of the upper surface of the first fixing plate 4, and a processing platform 15 is fixedly connected to the upper surface of the platform support plate 14.

[0037] On both the front end and the rear end of one side of the upper surface of the processing platform 15, positioning frames 16 are fixedly connected. On both sides of the lower surface of the positioning frames 16, pneumatic scissors 17 are fixedly connected. In the middle of the upper surface of the processing platform 15, a first processing slideway 18 is fixedly connected. At the front end of the upper surface of the third fixed plate 6, a second vertical plate 26 is fixedly connected. On one side of the upper part of the outer wall of the front end of the second vertical plate 26, a first servo motor 27 is fixedly connected. The output end of the first servo motor 27 is fixedly connected with a first driving pulley 28. A toothed belt 29 is sleeved on the outer wall of the first driving pulley 28. At one side of the rear end of the middle part of the upper surface of the third fixed plate 6, a cylinder 35 is fixedly connected. On the outer wall of one side of the cylinder 35, a chip pushing module 36 is fixedly connected. In the middle of the upper surface of the third fixed plate 6, a second processing slideway 37 is fixedly connected. At one side of the front end of the middle part of the upper surface of the third fixed plate 6, a synchronous chain car 38 is fixedly connected. On one side of the upper surface of the third fixed plate 6 far away from the synchronous chain car 38, two third slide rails 40 are fixedly connected.

[0038] On the upper surface of the third slide rail 40, a third bottom plate 41 is slidably connected. On one side of the upper surface of the third bottom plate 41, a third vertical plate 42 is fixedly connected. On the upper part of the outer wall of the rear end of one side of the third vertical plate 42, a second servo motor 44 is fixedly connected. The output end of the second servo motor 44 is fixedly connected with a second driving pulley 45. On the outer wall of the side of the third vertical plate 42 far away from the second servo motor 44, a plurality of second pulleys 43 are fixedly connected. On the rear end of the lower part of the outer wall of the side of the third vertical plate 42 far away from the second servo motor 44, a second telescopic block 46 is fixedly connected. On the lower surface of the second telescopic block 46, a pressing limiting pulley 47 is fixedly connected. On the front end of the lower part of the outer wall of the side of the third vertical plate 42 far away from the second servo motor 44, a third telescopic block 48 is fixedly connected. On the lower surface of the third telescopic block 48, a cutting knife 49 is fixedly connected.

[0039] Compared with most traditional medical gauze chip sewing devices, the new medical gauze chip sewing device is respectively provided with a first processing slideway 18 and a second processing slideway 37. Under the action of the servo motor, the two toothed belts 29 control the movement of the gauze chips to be processed in the processing mechanism composed of various components, so that the sewing device can perform processing such as fitting, cutting, sewing and thread cutting on the gauze chips, enabling the gauze chips to be processed and produced more fully automatically, thereby reducing the trouble of manual operation and processing by the users, and further improving the processing efficiency of the sewing device, enhancing the stability and consistency of the production process. Moreover, the device can perform more precise operations according to the preset programs of the users, thus ensuring the accuracy of the product size and shape, and further improving the product quality stability.

[0040] A controller 7 is fixedly connected to the front end of the upper surface of the second fixed plate 5. By setting the controller 7, the user can control the device and adjust the programs of various components of the device. A through groove 19 is provided at one end of the upper surface of the first processing slideway 18 away from the processing platform 15. A first telescopic block 31 is fixedly connected to the front end of the inner top surface of the third fixed plate 6. A nylon workpiece 32 is fixedly connected to the lower surface of the first telescopic block 31, so that the first telescopic block 31 can control the movement of the nylon workpiece 32 in the through groove 19, thereby pushing open a space between the toothed belt 29 and the first processing slideway 18. A first vertical plate 20 is fixedly connected to one side of the middle part of the upper surface of the first fixed plate 4. A plurality of first belt pulleys 21 are fixedly connected to the outer wall of the front end of the first vertical plate 20. Two wheel plates 22 are fixedly connected to the middle part of the upper surface of the first fixed plate 4. By setting the first vertical plate 20 and the wheel plates 22, the first belt pulleys 21 can assist in rotating the toothed belt 29. A tension pulley 30 is provided on one side of the outer wall of the rear end of the second vertical plate 26. By setting the tension pulley 30, the loosening of the toothed belt 29 when the nylon workpiece 32 pushes open the toothed belt 29 is reduced. A material tray 33 is fixedly connected to one side of the rear end of the upper surface of the third fixed plate 6. A chip vibrating disk module 34 is fixedly connected to the side of the rear end of the upper surface of the third fixed plate 6 away from the material tray 33. By setting the material tray 33 and the chip vibrating disk module 34, the gauze and chips are placed. A plurality of placement racks 23 are fixedly connected to the upper surface of the first fixed plate 4. A plurality of thread reels 24 are fixedly connected to the middle part of the outer wall of the placement racks 23. A wire passing rack 25 is fixedly connected to the upper end of the outer wall of the placement racks 23. By setting the thread reels 24, the thread used for sewing is placed. The provided wire passing rack 25 is used to guide the wire and reduce the possibility of the wire getting entangled.

[0041] Working principle: First, place the prepared gauze and chips into the material tray 33 and the chip vibrating disk module 34 respectively. Place a part of the gauze in the second processing slideway 37 in advance and control the extrusion limiting pulley 47 so that the toothed belt 29 extrudes the gauze. Under the action of the second servo motor 44, the second driving pulley 45 will control the toothed belt 29 to move within a specified distance, thereby moving a part of the gauze clamped between the toothed belt 29 and the second processing slideway 37 by a specified distance. Then, the extrusion limiting pulley 47 opens, and the air cylinder 35 controls the chip feeding module 36 to transport the chips in the chip vibrating disk module 34 into the gauze. Then, lower the extrusion limiting pulley 47 again to control the movement of the gauze, and the synchronous chain car 38 will perform the first processing on the gauze and the chips. Repeat the above steps so that the cutter 49 can cut the processed gauze and chips into the required size. The nylon workpiece 32 pushes open the toothed belt 29 on the first processing slideway 18 so that the cut gauze and chips can be transported onto the first processing slideway 18. Then, the nylon workpiece 32 closes the toothed belt 29 and moves the gauze and chips a specified distance on the first processing slideway 18. Through continuous circulation, the gauze and chips can be processed a second time by passing through the first sewing machine 11 and the second sewing machine 13. Finally, under the action of the pneumatic scissors 17 on both sides, the stitches sewn between the gauze chips and the gauze chips are cut open.

[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A novel medical gauze chip sewing device, comprising a main body (1) and a main gauze chip (39), characterized in that: The upper surface of the main body (1) is respectively fixedly connected to a first fixing plate (4), a second fixing plate (5) and a third fixing plate (6); the upper surface of the first fixing plate (4) is respectively fixedly connected to two first slide rails (8) and two second slide rails (9); the upper surface of the first slide rail (8) is slidably connected to a first bottom plate (10); the middle of the upper surface of the first bottom plate (10) is fixedly connected to a first sewing machine (11); the upper surface of the second slide rail (9) is slidably connected to a second bottom plate (12); the middle of the upper surface of the second bottom plate (12) is fixedly connected to a second sewing machine (13); the middle of the upper surface of the first fixing plate (4) is fixedly connected to a plurality of platform support plates (14); the upper surface of the platform support plate (14) is fixedly connected to a processing platform (15); The front end and the rear end of one side of the upper surface of the processing platform (15) are fixedly connected to a positioning frame (16), both sides of the lower surface of the positioning frame (16) are fixedly connected to a pneumatic scissors (17), the middle part of the upper surface of the processing platform (15) is fixedly connected to a first processing slideway (18), the front end of the upper surface of the third fixed plate (6) is fixedly connected to a second vertical plate (26), one side of the upper part of the front end outer wall of the second vertical plate (26) is fixedly connected to a first servo motor (27), the output end of the first servo motor (27) is fixedly connected to a first driving pulley (28), and the The outer wall of the first driving pulley (28) is sleeved with a toothed belt (29); a cylinder (35) is fixedly connected to one side of the rear end of the middle portion of the upper surface of the third fixed plate (6); a chip pushing module (36) is fixedly connected to the outer wall of one side of the cylinder (35); a second processing slideway (37) is fixedly connected to the middle portion of the upper surface of the third fixed plate (6); a synchronous chain car (38) is fixedly connected to one side of the front end of the middle portion of the upper surface of the third fixed plate (6); and two third slide rails (40) are fixedly connected to one side of the middle portion of the upper surface of the third fixed plate (6) away from the synchronous chain car (38); The upper surface of the third slide rail (40) is slidably connected to a third bottom plate (41); a third vertical plate (42) is fixedly connected to one side of the upper surface of the third bottom plate (41); a second servo motor (44) is fixedly connected to the upper portion of the rear end of the outer wall of one side of the third vertical plate (42); a second driving pulley (45) is fixedly connected to the output end of the second servo motor (44); a plurality of second pulleys (43) are fixedly connected to the outer wall of the third vertical plate (42) on a side away from the second servo motor (44); a second telescopic block (46) is fixedly connected to the rear end of the lower portion of the outer wall of the third vertical plate (42) on a side away from the second servo motor (44); an extrusion limiting pulley (47) is fixedly connected to the lower surface of the second telescopic block (46); a third telescopic block (48) is fixedly connected to the front end of the lower portion of the outer wall of the third vertical plate (42) on a side away from the second servo motor (44); and a cutter (49) is fixedly connected to the lower surface of the third telescopic block (48).

2. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: The peripheral threads on the lower surface of the main body (1) are cooperatively connected to a plurality of threaded legs (2), and the lower surface of the main body (1) is fixedly connected to a plurality of universal wheels (3).

3. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A controller (7) is fixedly connected to the front end of the upper surface of the second fixing plate (5).

4. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A through slot (19) is formed at one end of the upper surface of the first processing slideway (18) away from the processing platform (15), a first telescopic block (31) is fixedly connected to the front end of the inner top surface of the third fixed plate (6), and a nylon workpiece (32) is fixedly connected to the lower surface of the first telescopic block (31).

5. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A first vertical plate (20) is fixedly connected to one side of the middle portion of the upper surface of the first fixed plate (4), a plurality of first pulleys (21) are fixedly connected to the outer wall of the front end of the first vertical plate (20), and two wheel plates (22) are fixedly connected to the middle portion of the upper surface of the first fixed plate (4).

6. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A tensioning wheel (30) is provided on one side of the outer wall at the rear end of the second vertical plate (26).

7. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A material tray (33) is fixedly connected to one side of the rear end of the upper surface of the third fixed plate (6), and a chip vibration tray module (34) is fixedly connected to one side of the rear end of the upper surface of the third fixed plate (6) away from the material tray (33).

8. The novel sewing device for medical gauze chips according to claim 1 is characterized in that: A plurality of placement racks (23) are fixedly connected to the upper surface of the first fixed plate (4), a plurality of wire reels (24) are fixedly connected to the middle of the outer wall of the placement rack (23), and a wire passing rack (25) is fixedly connected to the upper end of the outer wall of the placement rack (23).

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