Improved vertical axially split pump mounting structure

By adopting a combination design of a U-shaped base and a triangular back bracket in the vertical in-type pump, the maintenance space is increased, and drainage holes and refueling holes are set in the water connection tray and the lower bearing body, the problems of maintenance difficulties in vertical in-type pumps, machine seal water leakage and bearing oil leakage after installation are solved, and operation reliability and maintenance convenience are improved.

CN222910366UActive Publication Date: 2025-05-27SHANGHAI ZHONGHAN DUKE PUMP MFG CO LTD
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Patent Information

Application Number
CN202421917233.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing vertical mid-opening pump is difficult to maintain after installation, and the lower end machine seal leaks and the bearing oil leakage cannot be discharged, resulting in a great impact on operation.

Method used

An improved vertical mid-opening pump installation structure is designed, using a combination design of a U-shaped base and a triangular back bracket, which increases the maintenance space, and a drainage hole and a fuel hole are installed in the water connection tray and the lower bearing body for easy maintenance and maintenance.

Benefits of technology

Through the improved vertical mid-opening pump installation structure, the problems of maintenance difficulties, machine seal water leakage and bearing oil leakage are solved, and the operation reliability and maintenance convenience of the pump are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water pump installation, in particular to an improved vertical axially split pump installation structure which comprises an axially split pump body, the axially split pump body is installed on a U-shaped base at the bottom, the U-shaped base is of an inverted-U-shaped structure, a back support is fixed to the back face of the axially split pump body, the back support is fixedly installed on the U-shaped base, and the U-shaped base is of a U-shaped structure. A lower bearing body is arranged on the lower portion of the axially split pump body, a water pan is installed at the upper end of the lower bearing body, a drain hole is formed in the side face of the water pan, an oil filling hole is formed in the other side of the water pan, a lower bearing gland is installed at the lower end of the lower bearing body, and an oil drain hole is formed in one side of the lower bearing gland. Compared with the prior art, the base is designed to be of a wider U-shaped structure, on the premise that the requirement for installation of a pump body is met, space is enlarged as much as possible, maintenance and replacement are facilitated, and the problems that an axially split pump is vertically installed, maintenance is difficult after installation, and leaked water of a lower end mechanical seal and leaked oil of a bearing cannot be discharged are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pump installation, and particularly relates to an improved vertical split pump installation structure. Background Art

[0002] At present, in the existing vertical split double-suction pump, after installation, when the lower bearing, mechanical seal or other vulnerable parts are damaged, the entire rotor assembly can only be taken out of the pump body for maintenance; in addition, when the mechanical seal at the lower end of the conventional pump body is damaged and leaks water, the medium will directly overflow to the lower bearing, which has a great impact on the operation of the water pump; in addition, after long-term operation, the bearing in the bearing body lacks oil, and it is time-consuming and laborious to disassemble for adding grease. Content of the Utility Model

[0003] The purpose of the utility model is to solve the above deficiencies and provide an improved vertical split pump installation structure, which solves the problems of difficult vertical installation of the split pump, difficult maintenance after installation, and difficult drainage of water leakage from the lower mechanical seal and oil leakage from the bearing.

[0004] To achieve the above purpose, an improved vertical split pump installation structure is designed, which includes a vertical split pump body 03. The vertical split pump body 03 is installed on a U-shaped base 01 at the bottom. The U-shaped base 01 has an inverted U-shaped structure. A back bracket 02 is fixed to the back of the vertical split pump body 03. The back bracket 02 is fixedly installed on the U-shaped base 01. A lower bearing body 05 is arranged at the lower part of the vertical split pump body 03. A water receiving tray 04 is installed at the upper end of the lower bearing body 05. A drainage hole 0402 is opened on the side of the water receiving tray 04. An oil filling hole 0401 is opened on the other side of the water receiving tray 04. A lower bearing gland 06 is installed at the lower end of the lower bearing body 05. An oil drain hole 0601 is opened on one side of the lower bearing gland 06.

[0005] Further, the longitudinal section of the back bracket 02 is triangular. The side of the back bracket 02 is fixedly connected to the vertical split pump body 03 by bolts. The bottom of the back bracket 02 is fixedly connected to the bottom plate of the U-shaped base 01 by bolts, thus ensuring the stability of the operation of the vertical split pump body to a certain extent.

[0006] Further, the longitudinal section of the back bracket 02 is a right triangle. The back surface and the vertical surface of the back bracket 02 are both fixedly installed on the U-shaped base 01, thereby further increasing its firmness.

[0007] Further, the support feet on the front and rear sides of the U-shaped base 01 are both L-shaped structures, and the support feet on the front and rear sides are both bent outward, further increasing the space and facilitating maintenance and replacement.

[0008] Further, the water receiving tray 04 is designed as a concave structure. The water receiving tray 04 is an integral structure composed of an upper bearing gland and a residual water tank. The upper bearing gland is press-fitted on the lower bearing body 05, so that it is convenient to add oil and drain oil when the bearing lacks oil.

[0009] Further, the bottom surface of the water receiving tray 04 is provided with protrusions, and is connected with the inner side of the top of the lower bearing body 05 through the protrusions. A skeleton oil seal is provided in the middle of the water receiving tray 04, and the skeleton oil seal is used to prevent dust from entering the lower bearing body 05.

[0010] Further, the top surface of the lower bearing gland 06 is provided with a second protrusion, and is connected with the inner side of the bottom of the lower bearing body 05 through the second protrusion, thus facilitating the installation and positioning during assembly.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] (1) The vertical split-case pump of the utility model has made innovations in the base, and the base is designed as a more open U-shaped structure. On the premise of meeting the installation of the pump body, the space is increased as much as possible, which facilitates maintenance and replacement.

[0013] (2) The upper end of the lower bearing body of the utility model is designed with a water receiving tray. When the mechanical seal leaks, the water directly flows out through the drain hole and will not enter the bearing body. There is a special external oil filling hole for bearing oil filling and an oil drain hole for oil drainage, which facilitates maintenance and repair.

[0014] (3) There are two skeleton oil seals in the middle of the water receiving tray of the utility model, so as to effectively prevent dust from entering the lower bearing body.

[0015] (4) The utility model solves the problems of difficult maintenance after the installation of the vertical split-case pump, as well as the problems that the lower mechanical seal leaks and the bearing oil leakage cannot be discharged. [Description of the Drawings]

[0016] Figure 1 is the front structural schematic diagram of the utility model;

[0017] Figure 2 is the side structural schematic diagram of the utility model;

[0018] Figure 3 is the structural schematic diagram of the lower bearing body of the utility model;

[0019] Figure 4 is the structural schematic diagram of the water receiving tray of the utility model;

[0020] In the figure: 01, U-shaped base; 02, back bracket; 03, split-case pump body; 04, water receiving tray; 05, lower bearing body; 06, lower bearing gland; 0401, oil filling hole; 0402, drain hole; 0601, oil drain hole. [Specific Embodiment]

[0021] The following further describes the present utility model in conjunction with the accompanying drawings:

[0022] As shown in the attached Figure 1 and the attached Figure 2 figures, the present utility model provides an improved vertical split pump installation structure, including a split pump body 03, the split pump body 03 is installed on a U-shaped base 01 at the bottom, the U-shaped base 01 has an inverted U-shaped structure, a back bracket 02 is fixed on the back of the split pump body 03, the back bracket 02 is fixedly installed on the U-shaped base 01, a lower bearing body 05 is arranged at the lower part of the split pump body 03, a water receiving tray 04 is installed at the upper end of the lower bearing body 05, a drain hole 0402 is opened on the side of the water receiving tray 04, an oil filling hole 0401 is opened on the other side of the water receiving tray 04, a lower bearing gland 06 is installed at the lower end of the lower bearing body 05, and an oil drain hole 0601 is opened on one side of the lower bearing gland 06, as shown in the attached Figure 3 and the attached Figure 4 figures.

[0023] Among them, the longitudinal section of the back bracket 02 is triangular, the side surface of the back bracket 02 is fixedly connected with the split pump body 03 by bolts, and the bottom of the back bracket 02 is fixedly connected with the bottom plate of the U-shaped base 01 by bolts, thereby ensuring the stability of the operation of the split pump body to a certain extent; further, the longitudinal section of the back bracket 02 can be a right triangle, and the back surface and the vertical surface of the back bracket 02 are both fixedly installed on the U-shaped base 01, thereby further increasing its firmness. The support feet on the front and rear sides of the U-shaped base 01 are both in an L-shaped structure, and the support feet on the front and rear sides are both bent outward, further increasing the space and facilitating maintenance and replacement.

[0024] The water receiving tray 04 is designed as a concave structure, the water receiving tray 04 is an integral structure composed of an upper bearing gland and a residual water tank, the upper bearing gland is pressed on the lower bearing body 05, so as to facilitate oil filling and oil leakage when the bearing is short of oil; a protrusion is arranged on the bottom surface of the water receiving tray 04, and the protrusion is in fit connection with the inner side of the top of the lower bearing body 05, a skeleton oil seal is arranged in the middle of the water receiving tray 04, and the skeleton oil seal is used to prevent dust from entering the lower bearing body 05; a second protrusion is arranged on the top surface of the lower bearing gland 06, and the second protrusion is in fit connection with the inner side of the bottom of the lower bearing body 05, thereby facilitating the installation and positioning during assembly.

[0025] When designing the open pump base in the present utility model, the height is raised and it is designed as a U-shaped base according to the U-shaped design. When designing the bottom plate of the U-shaped base, on the premise of meeting the installation of the pump body, the space is increased as much as possible. After the water pump is installed, it not only ensures the safety and reliability of the installation with the ground, but also increases the maintenance space. When maintenance is required, the on-site personnel can directly disassemble the bearing at the lower end of the water pump foundation. The upper bearing gland and the residual water tank of the lower bearing body are integrally designed as a water receiving tray. The water receiving tray is closest to the lower end mechanical seal, and the back of the water receiving tray is designed as a concave structure, and a water leakage hole is opened on the side to form a water diversion tray structure, which leads to the drainage ditch; when the lower end mechanical seal fails and leaks water, the residual water will flow to the water diversion tray and then be discharged through the water diversion pipe. The lower bearing body is designed as a split structure, which is divided into an upper water receiving tray and a lower bearing cover plate. There are two skeleton oil seals in the middle of the water receiving tray, which can effectively prevent dust from entering the lower bearing body. An oil drain hole is opened on one side of the lower bearing cover plate, which is convenient for refueling and oil leakage when the bearing lacks oil.

[0026] The structure of the vertical split-case pump mainly includes a back support, a U-shaped base, a water receiving tray, a bearing body, an oil filling cover plate, an oil leakage cover plate, etc.; the mechanical seal at the lower end of the vertical split-case pump is prone to water leakage. A water storage device is cast on the back of the bearing gland and a drain port is left; the lower bearing body of the vertical split-case pump is designed as a split structure, which is beneficial for refueling and oil drainage; due to the complexity of the pump body structure of the large split-case pump, a back support is designed on the back to fix its back and vertical surfaces on the base, increasing its firmness. When designing the base, it is designed as a U-shaped structure, so as to increase the height from the ground and facilitate the maintenance personnel to repair the lower bearing and mechanical seal.

[0027] In the new vertical split-case pump structure described in the present utility model, the split-case pump body is installed on the bottom U-shaped base. In order to ensure its firm fixation, a triangular back support is reinforced on the back of the pump body. The side of the back support is fixed to the split-case pump body by bolts, and the bottom is fixed to the bottom plate of the U-shaped base by bolts, thus ensuring the stability of the operation of the split-case pump body to a certain extent. The lower bearing body is designed as a split structure. There is a drain hole on the water receiving tray, and a corresponding oil filling hole, which is convenient for refueling from the oil filling hole when the bearing lacks oil; an oil drain hole is designed on the lower bearing gland. After the rotor rotates, the bearing wears, and the oil is discharged from the oil drain hole; the water receiving tray is an integral casting structure, which not only ensures the stability of the material, but also combines water collection and oil filling on one casting, reducing the material cost and meeting the use requirements.

[0028] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Standard parts used can be purchased from the market. Special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. Machines, parts, and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be elaborated here.

[0029] The present utility model is not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present utility model shall be equivalent replacement methods and are all included in the protection scope of the present utility model.

Claims

1. An improved vertical split case pump installation structure, characterized in that: The invention comprises a split-center pump body (03), wherein the split-center pump body (03) is installed on a U-shaped base (01) at the bottom, wherein the U-shaped base (01) is an inverted U-shaped structure, a back support (02) is fixed on the back of the split-center pump body (03), wherein the back support (02) is fixedly installed on the U-shaped base (01), a lower bearing body (05) is arranged at the lower part of the split-center pump body (03), a water receiving tray (04) is installed at the upper end of the lower bearing body (05), a drainage hole (0402) is opened on the side of the water receiving tray (04), and an oil filling hole (0401) is opened on the other side of the water receiving tray (04), a lower bearing pressure cover (06) is installed at the lower end of the lower bearing body (05), and an oil discharge hole (0601) is opened on one side of the lower bearing pressure cover (06).

2. The improved vertical split case pump installation structure according to claim 1, characterized in that: The back support (02) has a triangular longitudinal section, the side of the back support (02) is fixedly connected to the split pump body (03) by bolts, and the bottom of the back support (02) is fixed to the bottom plate of the U-shaped base (01) by bolts.

3. The improved vertical split case pump installation structure as claimed in claim 2, characterized in that: The longitudinal section of the back support (02) is a right triangle, and the back surface and vertical surface of the back support (02) are fixedly mounted on the U-shaped base (01).

4. The improved vertical split case pump installation structure according to claim 1, characterized in that: The support legs on the front and rear sides of the U-shaped base (01) are both L-shaped structures, and the support legs on the front and rear sides are both bent outwards.

5. The improved vertical split case pump installation structure according to any one of claims 1 to 4, characterized in that: The water receiving tray (04) is designed as a concave structure. The water receiving tray (04) is an integrated structure consisting of an upper bearing pressure cover and a residual water trough. The upper bearing pressure cover is press-fitted onto the lower bearing body (05).

6. The improved vertical split case pump installation structure according to any one of claims 1 to 4, characterized in that: The bottom surface of the water receiving tray (04) is provided with a protrusion, and is connected to the inner side of the top of the lower bearing body (05) through the protrusion. A skeleton oil seal is provided in the middle of the water receiving tray (04), and the skeleton oil seal is used to prevent dust from entering the lower bearing body (05).

7. The improved vertical split case pump installation structure according to claim 1, characterized in that: The top surface of the lower bearing cover (06) is provided with a second protrusion, and is connected to the inner side of the bottom of the lower bearing body (05) through the second protrusion.