Light crankshaft

By designing a light crankshaft including a motor drive mechanism and an anti-slip pad, the overall replacement problem caused by the easy damage of the shaft journal is solved, and the separate disassembly and replacement of the shaft journal is realized, reducing the cost of use and improving the installation and disassembly efficiency.

CN222910528UActive Publication Date: 2025-05-27YANCHENG XINSISHENG METAL PROD CO LTD
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Patent Information

Application Number
CN202421941541.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-27
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing light crankshaft is prone to damage after long-term use, resulting in overall replacement, which is expensive to use and cumbersome to install and disassemble, which affects the efficiency of subsequent disassembly and maintenance.

Method used

A light crankshaft including a base, drive box, mounting seat, front end shaft, crank, journal and rear end shaft is designed. The crank and journal are separately installed and removed by mounting plates and bolts, and the installation stability is improved through the motor drive mechanism and anti-slip pad.

Benefits of technology

The separate disassembly and replacement of the shaft journal is realized, avoiding the need for overall replacement, reducing the cost of use, and simplifying the installation and disassembly process and improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crankshafts, and discloses a light crankshaft. Comprising a base and further comprises a driving box fixed to the top of the base, a driving mechanism is arranged in the driving box, the top of the base is fixedly connected with a mounting base for mounting the light crankshaft, a clamping groove is formed in an inner cavity of the mounting base, and an anti-skid pad is arranged on the inner wall of the mounting base; the bearing is clamped and mounted through the mounting frame, the mounting stability of the light crankshaft is improved through the arrangement of the non-slip mat, the light crankshaft is mounted through the bearing, rotation and use of the light crankshaft are not affected, the light crankshaft is convenient to disassemble subsequently, the crank and the journal can be mounted through the mounting plate, and the mounting efficiency is improved. And the shaft necks can be conveniently and subsequently disassembled, the multiple sets of shaft necks can be independently disassembled, the problem that the whole light crankshaft needs to be disassembled and replaced when the shaft necks are damaged is solved, and the use cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crankshafts, in particular to a light crankshaft. Background Art

[0002] A lightweight crankshaft is a crankshaft with a simple design, light weight and low manufacturing cost. It is usually used in small engines and vehicle drive systems. The design and manufacture of lightweight crankshafts need to consider multiple factors, including material selection, strength and stiffness, heat treatment, processing technology and dynamic balancing, in order to achieve the goals of lightweight, high performance and high reliability.

[0003] During the use of existing light crankshafts, the driving effect is usually achieved by using multiple sets of journals together. However, the journals of light crankshafts are prone to damage after long-term use. At this time, the light crankshaft needs to be replaced. However, currently the light crankshaft needs to be replaced as a whole, and the damaged journal cannot be replaced. The cost of use is high. At present, light crankshafts are usually installed with a large number of bolts, and the installation and disassembly are relatively cumbersome, which affects the efficiency of subsequent disassembly and maintenance of the light crankshaft.

[0004] Therefore, it is necessary to provide a new light crankshaft to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a light crankshaft to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a light crankshaft, including a base, and also including:

[0007] A drive box fixed to the top of the base, wherein a drive mechanism is arranged inside the drive box, a mounting seat for mounting a light crankshaft is fixedly connected to the top of the base, a card slot is arranged in the inner cavity of the mounting seat, and an anti-slip pad is arranged on the inner wall of the mounting seat;

[0008] A front end shaft is arranged in the inner cavity of the mounting seat, and multiple groups of cranks are arranged at one end of the front end shaft, a journal is arranged on one side of the crank, and a rear end shaft is arranged on the other side of the crank, and a mounting plate for convenient installation of the journal is arranged inside the crank, and the inner cavity of the mounting plate is respectively provided with a first bolt and a second bolt.

[0009] Preferably, the driving mechanism comprises a motor fixed to one side of the driving box, an output end of the motor is fixedly connected to a gear, and an outer side of the gear is meshingly connected to a gear plate.

[0010] Preferably, one side of the tooth plate is fixedly connected to a limiting block, and the inner wall of the limiting block is slidably connected to a limiting rod.

[0011] Preferably, a connecting plate is fixedly connected to one side of the limiting block, and a mounting frame is fixedly connected to the bottom of the connecting plate.

[0012] Preferably, bearings are provided on the outer sides of the front end shaft and the rear end shaft, and blocks are fixedly connected to the outer sides of the bearings.

[0013] Preferably, both ends of the journal are fixedly connected with mounting blocks, and the inner cavity of the crank is provided with a mounting groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model discloses a mounting frame that clamps and mounts the bearing, and the stability of the installation of the light crankshaft is improved by arranging the anti-skid pad. The shaft is installed on the light crankshaft through the bearing, which does not affect the rotation and use of the light crankshaft and is convenient for the subsequent disassembly of the light crankshaft. The crank and the journal can be installed through the mounting plate, and the subsequent disassembly of the journal is convenient. Multiple groups of journals can be disassembled separately, and the problem of journal damage requiring disassembly and replacement of the light crankshaft as a whole is avoided, thereby reducing the use cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A structural schematic diagram of a preferred embodiment of the light crankshaft provided by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the front end shaft of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the crank and the journal in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the drive box and the mounting seat in the utility model.

[0020] In the figure: 1. base; 2. drive box; 3. drive mechanism; 31. motor; 32. gear; 33. tooth plate; 4. mounting seat; 5. slot; 6. anti-skid pad; 7. front end shaft; 8. crank; 9. journal; 10. rear end shaft; 11. bearing; 12. block; 13. mounting plate; 14. first bolt; 15. second bolt; 16. limit block; 17. limit rod; 18. connecting plate; 19. mounting frame; 20. mounting block; 21. mounting slot. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 As shown, a light crankshaft comprises a base 1, a drive box 2 is fixed on the top of the base 1, a drive mechanism 3 is arranged inside the drive box 2, a mounting seat 4 is fixedly connected to the top of the base 1, the light crankshaft can be installed by using the driving mechanism 3 and the mounting seat 4 in cooperation, a card slot 5 is arranged in the inner cavity of the mounting seat 4, an anti-skid pad 6 is arranged on the inner wall of the mounting seat 4, and the stability of the installation of the light crankshaft is improved by arranging the anti-skid pad 6, a front end shaft 7 is arranged in the inner cavity of the mounting seat 4, a plurality of cranks 8 are arranged at one end of the front end shaft 7, a journal 9 is arranged on one side of the crank 8, a rear end shaft 10 is arranged on one side of the crank 8, a mounting plate 13 for convenient installation of the journal 9 is arranged inside the crank 8, a first bolt 14 and a second bolt 15 are respectively arranged in the inner cavity of the mounting plate 13, the crank 8 and the journal 9 can be installed through the mounting plate 13, and the subsequent disassembly of the journal 9 is convenient, and the plurality of journals 9 can be disassembled separately, so as to avoid the problem that the journal 9 is damaged and the light crankshaft needs to be disassembled and replaced as a whole.

[0023] refer to Figure 4 As shown, the driving mechanism 3 includes a motor 31 fixed to one side of the driving box 2, the output end of the motor 31 is fixedly connected to a gear 32, the outer side of the gear 32 is meshingly connected to a tooth plate 33, one side of the tooth plate 33 is fixedly connected to a limit block 16, the inner wall of the limit block 16 is slidably connected to a limit rod 17, both ends of the limit rod 17 are fixedly connected to the inner wall of the driving box 2, one side of the limit block 16 is fixedly connected to a connecting plate 18, the bottom of the connecting plate 18 is fixedly connected to a mounting frame 19, and the inner wall of the mounting frame 19 is provided with an anti-slip pad 6. Starting the motor 31 drives the gear 32 to rotate, so that the tooth plate 33 moves downward, drives the limit block 16 to slide on the outer side of the limit rod 17, drives the connecting plate 18 and the mounting frame 19 to move downward, so that the mounting frame 19 clamps and installs the light crankshaft, and facilitates the subsequent disassembly of the light crankshaft.

[0024] refer to Figure 2 and Figure 3As shown, bearings 11 are provided on the outside of the front end shaft 7 and the rear end shaft 10, and a clamping block 12 is fixedly connected to the outside of the bearing 11. The clamping block 12 is clamped with the inner wall of the clamping groove 5. The mounting frame 19 can clamp and install the bearing 11. The light crankshaft is installed through the bearing 11 without affecting the rotation of the light crankshaft. Both ends of the journal 9 are fixedly connected with mounting blocks 20, and the inner cavity of the crank 8 is provided with a mounting groove 21. The mounting block 20 is clamped with the inside of the mounting groove 21. The first bolt 14 is threadedly connected to the inner wall of the mounting block 20, and the second bolt 15 is threadedly connected to the inner cavity of the crank 8.

[0025] Working principle: When the device is in use, the bearing 11 is inserted into the interior of the mounting seat 4, so that the clamping block 12 is clamped with the clamping slot 5 to improve the installation effect of the light crankshaft. The motor 31 is started to drive the gear 32 to rotate, so that the tooth plate 33 moves downward, drives the limit block 16 to slide on the outside of the limit rod 17, drives the connecting plate 18 and the mounting frame 19 to move downward, so that the mounting frame 19 clamps and installs the bearing 11. The stability of the light crankshaft installation is improved by setting the anti-slip pad 6, and the light crankshaft is secured by the bearing 11. The installation shaft does not affect the rotation and use of the light crankshaft, and is convenient for subsequent disassembly of the light crankshaft. The mounting block 20 is clamped with the inside of the mounting groove 21, the first bolt 14 is threadedly connected to the inner wall of the mounting block 20, and the second bolt 15 is threadedly connected to the inner cavity of the crank 8. The crank 8 and the journal 9 can be installed through the mounting plate 13, and the subsequent disassembly of the journal 9 is convenient. Multiple groups of journals 9 can be disassembled separately, avoiding the problem of damage to the journal 9 requiring disassembly and replacement of the entire light crankshaft, thereby reducing the cost of use.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight crankshaft, comprising a base (1), characterized in that: Also includes: A drive box (2) is fixed to the top of the base (1), a drive mechanism (3) is arranged inside the drive box (2), a mounting seat (4) for mounting a light crankshaft is fixedly connected to the top of the base (1), a slot (5) is arranged in the inner cavity of the mounting seat (4), and an anti-slip pad (6) is arranged on the inner wall of the mounting seat (4); A front end shaft (7) is arranged in the inner cavity of a mounting seat (4), one end of the front end shaft (7) is provided with a plurality of cranks (8), one side of the crank (8) is provided with a journal (9), one side of the crank (8) is provided with a rear end shaft (10), the crank (8) is provided with a mounting plate (13) inside for convenient installation of the journal (9), and the inner cavity of the mounting plate (13) is respectively provided with a first bolt (14) and a second bolt (15).

2. A lightweight crankshaft according to claim 1, characterized in that: The driving mechanism (3) comprises a motor (31) fixed to one side of the driving box (2); the output end of the motor (31) is fixedly connected to a gear (32); the outer side of the gear (32) is meshingly connected to a toothed plate (33).

3. A lightweight crankshaft according to claim 2, characterized in that: One side of the tooth plate (33) is fixedly connected to a limiting block (16), and the inner wall of the limiting block (16) is slidably connected to a limiting rod (17).

4. A lightweight crankshaft according to claim 3, characterized in that: A connecting plate (18) is fixedly connected to one side of the limiting block (16), and a mounting frame (19) is fixedly connected to the bottom of the connecting plate (18).

5. A lightweight crankshaft according to claim 1, characterized in that: The outer sides of the front end shaft (7) and the rear end shaft (10) are both provided with bearings (11), and the outer sides of the bearings (11) are fixedly connected with clamping blocks (12).

6. A lightweight crankshaft according to claim 1, characterized in that: Both ends of the journal (9) are fixedly connected with mounting blocks (20), and the inner cavity of the crank (8) is provided with a mounting groove (21).