Solar aluminum frame mold heating furnace

By using forward and reverse motor drive gears and rack systems in the solar aluminum frame mold heating furnace, the automatic propulsion and retraction of the L-shaped placement plate is achieved, which solves the problems of labor intensity and inefficiency caused by manual push in the prior art and improves work efficiency.

CN222912330UActive Publication Date: 2025-05-27NINGBO JINMUYANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421681512.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-27
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The prior art requires staff to manually push the plate before and after heating of the solar aluminum frame mold, which increases labor intensity and affects work efficiency and is less practical.

Method used

A solar-energy aluminum frame mold heating furnace is designed, using forward and reverse motor driving gears and rack systems, and the automatic propulsion and retraction of the L-shaped placement plate is achieved through pulleys and rectangular guides, avoiding the need for manual push.

Benefits of technology

Before and after heating of the mold, there is no need for staff to manually push the L-shaped placement plate, saving time and effort, improving work efficiency, and solving the problems of labor intensity and inefficiency caused by manual push in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a solar aluminum frame mold heating furnace which comprises a furnace body, a heating pipe is installed in the furnace body, L-shaped placing plates which are symmetrically distributed are arranged in the furnace body, fixing plates are fixedly connected to the front faces of the two L-shaped placing plates, connecting frames are fixedly installed at the bottoms of the fixing plates, and a supporting frame is arranged at the bottom of the furnace body. Symmetrically-distributed rectangular guide rails are fixedly connected to the supporting frame, symmetrically-distributed pulleys are installed on the left side and the right side of the connecting frame and arranged on the rectangular guide rails in a rolling mode, symmetrically-distributed bottom plates are fixedly connected to the supporting frame, a forward and reverse rotation motor is fixedly installed on the tops of the bottom plates, and the output end of the forward and reverse rotation motor is fixedly connected with a connecting shaft. The top of the connecting shaft is fixedly connected with a driving gear; the L-shaped placing plate can automatically slide in and slide out of the furnace body, a worker does not need to manually push the L-shaped placing plate before and after a mold is heated, time and labor are saved, and meanwhile the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating furnaces, and more specifically, to a solar aluminum frame mold heating furnace. Background Art

[0002] A solar aluminum frame mold is a tool specifically used for producing the aluminum frames of solar panels. The main functions of the solar aluminum frame are to provide support and protection for the solar panels, and at the same time facilitate installation and fixation. Such molds usually have high precision, high durability, and good forming performance. The design and manufacture need to consider various requirements such as the shape, dimensional accuracy, surface quality, and production efficiency of the aluminum frame. The material of the mold is generally selected as high-strength mold steel, and through complex processing techniques such as milling, grinding, and electrical discharge machining, etc., to ensure the accuracy and surface roughness of the mold cavity. When heating the mold, a heating furnace device is required. However, the existing technology has the following deficiencies in use:

[0003] Before and after the heating of the mold, it often requires workers to manually push the placement plate for placing the mold through a handle, which increases the labor intensity of the workers. The manual pushing method also affects the work efficiency and has low practicability.

[0004] Therefore, there is an urgent need for a solar aluminum frame mold heating furnace to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to address the problem that before and after the heating of the mold, it often requires workers to manually push the placement plate for placing the mold through a handle, which increases the labor intensity of the workers. The manual pushing method also affects the work efficiency and has low practicability.

[0006] To achieve the above-mentioned invention purpose, the utility model provides the following technical solutions:

[0007] A solar aluminum frame mold heating furnace to improve the above problems.

[0008] Specifically, this application is as follows:

[0009] A solar aluminum frame mold heating furnace, comprising a furnace body, wherein heating tubes are installed in the furnace body, L-shaped placing plates symmetrically distributed are arranged in the furnace body, fixing plates are fixedly connected to the fronts of the two L-shaped placing plates, a connecting frame is fixedly installed at the bottom of the fixing plate, a support frame is arranged at the bottom of the furnace body, symmetrically distributed rectangular guide rails are fixedly connected to the support frame, symmetrically distributed pulleys are installed on both the left and right sides of the connecting frame, the pulleys are rollingly placed on the rectangular guide rails, symmetrically distributed bottom plates are fixedly connected to the support frame, a forward and reverse motor is fixedly installed at the top of the bottom plate, a connecting shaft is fixedly connected to the output end of the forward and reverse motor, a driving gear is fixedly connected to the top of the connecting shaft, and a rack meshing with the driving gear is fixedly connected to the side wall of the connecting frame.

[0010] As a preferred technical solution of the present application, a control box is arranged on the right side wall of the furnace body, and the heating tubes and the forward and reverse motor are both electrically connected to the control box.

[0011] As a preferred technical solution of the present application, symmetrically distributed rectangular grooves are formed on the front of the furnace body.

[0012] As a preferred technical solution of the present application, rectangular frames are fixedly connected to both of the L-shaped placing plates, and a rectangular sealing gasket is fixedly connected to the back of the rectangular frame.

[0013] As a preferred technical solution of the present application, the number of the heating tubes is several.

[0014] As a preferred technical solution of the present application, symmetrically distributed baffle plates are fixedly connected to the L-shaped placing plates.

[0015] As a preferred technical solution of the present application, both the rectangular frame and the rectangular sealing gasket are located in the rectangular groove.

[0016] As a preferred technical solution of the present application, the rectangular frame is adapted to the rectangular groove.

[0017] As a preferred technical solution of the present application, a T-shaped plate is fixedly connected to the bottom of the furnace body, and the T-shaped plate is fixedly connected to the rectangular guide rail.

[0018] As a preferred technical solution of the present application, the support frame is fixedly connected to the furnace body.

[0019] Compared with the prior art, the beneficial effects of the present utility model are:

[0020] In the solution of the present application:

[0021] 1. The staff places the mold to be heat-treated on two L-shaped placement plates, starts two forward and reverse motors through the control box. The forward and reverse motors drive the driving gear to rotate clockwise through the connecting shaft. When the driving gear rotates clockwise, the connecting frame is driven to move through the rack, and the pulley slides on the rectangular guide rail. Through the fixed plate, the L-shaped placement plate and the mold are placed in the furnace body. The rectangular frame and the rectangular gasket are placed in the rectangular groove, which is convenient for subsequent heat treatment of the mold. When the heat treatment of the mold is completed, two forward and reverse motors are started through the control box. The forward and reverse motors drive the driving gear to rotate counterclockwise through the connecting shaft. When the driving gear rotates counterclockwise, the connecting frame is driven to move through the rack. Through the fixed plate, the L-shaped placement plate slides out of the furnace body. After the mold cools for a period of time, it is convenient for the subsequent staff to remove the heat-treated mold from the L-shaped placement plate. Before and after the heating of the mold, there is no need for the staff to manually push the L-shaped placement plate, which saves time and effort and improves work efficiency. It solves the problem in the prior art that before and after the heating of the mold, it is often necessary for the staff to manually push the placement plate for placing the mold through the handle, which increases the labor intensity of the staff, and the manual pushing method will also affect the work efficiency and has low practicability.

[0022] 2. Through the provided rectangular groove, rectangular frame and rectangular gasket, when the rectangular frame and the rectangular gasket are placed in the rectangular groove, the rectangular gasket can ensure the sealing performance between the rectangular frame and the furnace body, prevent the loss of heat in the furnace body, and ensure the heat in the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 One of the overall structural schematic diagrams of a solar aluminum frame mold heating furnace provided by the present application.

[0024] Figure 2 The front view structural schematic diagram of a solar aluminum frame mold heating furnace provided by the present application.

[0025] Figure 3 Another overall structural schematic diagram of a solar aluminum frame mold heating furnace provided by the present application.

[0026] Figure 4 The front view sectional structural schematic diagram of a solar aluminum frame mold heating furnace provided by the present application.

[0027] Figure 5 The overall sectional structural schematic diagram of a solar aluminum frame mold heating furnace provided by the present application.

[0028] Figure 6 The exploded structural schematic diagram of a solar aluminum frame mold heating furnace provided by the present application.

[0029] Labels in the figure:

[0030] 1. Furnace body; 2. Heating pipe; 3. L-shaped placement plate; 4. Fixed plate; 5. Connecting frame; 6. Support frame; 7. Rectangular guide rail; 8. Pulley; 9. Bottom plate; 10. Forward and reverse motor; 11. Connecting shaft; 12. Driving gear; 13. Rack; 14. Control box; 15. Rectangular groove; 16. Rectangular frame; 17. Rectangular gasket; 18. Baffle; 19. T-shaped plate. Detailed implementation manner

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model.

[0032] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0033] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.

[0034] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0035] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the inventive product is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, terms such as "first" and "second" are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0036] Embodiment:

[0037] As Figure 1-6As shown in the figure, a solar aluminum frame mold heating furnace proposed in this embodiment includes a furnace body 1, a heating tube 2 is installed in the furnace body 1, and L-shaped placement plates 3 are symmetrically distributed in the furnace body 1. Fixed connection plates 4 are fixedly connected to the fronts of the two L-shaped placement plates 3. A connecting frame 5 is fixedly installed at the bottom of the fixed connection plate 4. A support frame 6 is provided at the bottom of the furnace body 1. Symmetrically distributed rectangular guide rails 7 are fixedly connected to the support frame 6. Symmetrically distributed pulleys 8 are installed on both the left and right sides of the connecting frame 5. The pulleys 8 roll on the rectangular guide rails 7. Symmetrically distributed bottom plates 9 are fixedly connected to the support frame 6. A forward and reverse motor 10 is fixedly installed at the top of the bottom plate 9. By starting the two forward and reverse motors 10 through the control box 14, the output end of the forward and reverse motor 10 is fixedly connected to a connecting shaft 11. A driving gear 12 is fixedly connected to the top of the connecting shaft 11. The forward and reverse motor 10 drives the driving gear 12 to rotate counterclockwise through the connecting shaft 11. A rack 13 meshing with the driving gear 12 is fixedly connected to the side wall of the connecting frame 5. When the driving gear 12 rotates counterclockwise, the connecting frame 5 is driven to move through the rack 13, and the L-shaped placement plate 3 is slid out of the furnace body 1 through the fixed connection plate 4.

[0038] As Figure 2 and Figure 4 shown in the figure, a control box 14 is provided on the right side wall of the furnace body 1. The heating tube 2 and the forward and reverse motor 10 are both electrically connected to the control box 14.

[0039] As Figure 6 shown in the figure, symmetrically distributed rectangular grooves 15 are provided on the front of the furnace body 1.

[0040] As Figure 1 and Figure 6 shown in the figure, rectangular frames 16 are fixedly connected to both of the L-shaped placement plates 3. A rectangular gasket 17 is fixedly connected to the back of the rectangular frame 16. The rectangular gasket 17 is made of ceramic fiber material and has good heat insulation performance, which can provide a good sealing effect. When the rectangular frame 16 and the rectangular gasket 17 are placed in the rectangular groove 15, the sealing performance between the rectangular frame 16 and the furnace body 1 can be ensured through the rectangular gasket 17, preventing the loss of heat in the furnace body 1 and ensuring the heat in the furnace body 1.

[0041] As Figure 4 shown in the figure, the number of the heating tubes 2 is several, and the molds in the furnace body 1 are heated through the multiple heating tubes 2.

[0042] As Figure 5 shown in the figure, symmetrically distributed baffles 18 are fixedly connected to the L-shaped placement plates 3. By providing the baffles 18, the molds can be prevented from slipping off the L-shaped placement plates 3.

[0043] As Figure 1As shown, the rectangular frame 16 and the rectangular gasket 17 are both located within the rectangular groove 15. The rectangular gasket 17 can ensure the sealing performance between the rectangular frame 16 and the furnace body 1, prevent heat loss within the furnace body 1, and ensure the heat within the furnace body 1.

[0044] As Figure 2 and Figure 6 shown, the rectangular frame 16 is adapted to the rectangular groove 15.

[0045] As Figure 2 shown, a T-shaped plate 19 is fixedly connected to the bottom of the furnace body 1. The T-shaped plate 19 is fixedly connected to the rectangular guide rail 7. By providing the T-shaped plate 19, the connection stability between the rectangular guide rail 7 and the support frame 6 can be enhanced.

[0046] As Figure 1 shown, the support frame 6 is fixedly connected to the furnace body 1.

[0047] Specifically, when this solar aluminum frame mold heating furnace is in use: The staff places the mold to be heat-treated on the two L-shaped placement plates 3. By starting the two forward and reverse motors 10 through the control box 14, the forward and reverse motors 10 drive the drive gear 12 to rotate clockwise through the connecting shaft 11. When the drive gear 12 rotates clockwise, the connecting frame 5 is driven to move through the rack 13. The pulley 8 slides on the rectangular guide rail 7. Through the fixed plate 4, the L-shaped placement plate 3 and the mold are placed within the furnace body 1. The rectangular frame 16 and the rectangular gasket 17 are placed within the rectangular groove 15. The mold within the furnace body 1 is heat-treated by multiple heating tubes 2. The rectangular gasket 17 can ensure the sealing performance between the rectangular frame 16 and the furnace body 1, prevent heat loss within the furnace body 1, and ensure the heat within the furnace body 1. When the heat treatment of the mold is completed, the two forward and reverse motors 10 are started through the control box 14. The forward and reverse motors 10 drive the drive gear 12 to rotate counterclockwise through the connecting shaft 11. When the drive gear 12 rotates counterclockwise, the connecting frame 5 is driven to move through the rack 13. Through the fixed plate 4, the L-shaped placement plate 3 slides out of the furnace body 1. After the mold has cooled for a period of time, it is convenient for the subsequent staff to remove the heat-treated mold from the L-shaped placement plate 3. Before and after the heating of the mold, there is no need for the staff to manually push the L-shaped placement plate 3, which saves time and effort while improving work efficiency.

[0048] The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific implementation manners. Therefore, any modification or equivalent replacement to the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the invention are covered within the scope of the claims of the present invention.

Claims

1. A solar aluminum frame mold heating furnace, comprising a furnace body (1), characterized in that: A heating tube (2) is installed in the furnace body (1). The furnace body (1) is provided with symmetrically distributed L-shaped placement plates (3). The front sides of the two L-shaped placement plates (3) are fixedly connected to a fixing plate (4). A connecting frame (5) is fixedly installed at the bottom of the fixing plate (4). A support frame (6) is provided at the bottom of the furnace body (1). A symmetrically distributed rectangular guide rail (7) is fixedly connected to the support frame (6). A symmetrically distributed pulley (8) is installed on the left and right sides of the connecting frame (5). The pulley (8) is rotatably placed on the rectangular guide rail (7). A symmetrically distributed bottom plate (9) is fixedly connected to the support frame (6). A forward and reverse motor (10) is fixedly installed on the top of the bottom plate (9). The output end of the forward and reverse motor (10) is fixedly connected to a connecting shaft (11). The top of the connecting shaft (11) is fixedly connected to a driving gear (12). The side wall of the connecting frame (5) is fixedly connected to a rack (13) meshing with the driving gear (12).

2. A solar aluminum frame mold heating furnace according to claim 1, characterized in that: A control box (14) is provided on the right side wall of the furnace body (1), and the heating tube (2) and the forward and reverse motor (10) are both electrically connected to the control box (14).

3. The solar aluminum frame mold heating furnace according to claim 1 is characterized in that: The front side of the furnace body (1) is provided with symmetrically distributed rectangular grooves (15).

4. The solar aluminum frame mold heating furnace according to claim 1 is characterized in that: A rectangular frame (16) is fixedly connected to each of the two L-shaped placement plates (3), and a rectangular sealing pad (17) is fixedly connected to the back of the rectangular frame (16).

5. The solar aluminum frame mold heating furnace according to claim 1 is characterized in that: The number of the heating tubes (2) is multiple.

6. The solar aluminum frame mold heating furnace according to claim 1, characterized in that: The L-shaped placement plate (3) is fixedly connected to symmetrically distributed baffles (18).

7. The solar aluminum frame mold heating furnace according to claim 4, characterized in that: The rectangular frame (16) and the rectangular sealing gasket (17) are both located in the rectangular groove (15).

8. The solar aluminum frame mold heating furnace according to claim 4, characterized in that: The rectangular frame (16) is adapted to the rectangular groove (15).

9. The solar aluminum frame mold heating furnace according to claim 1, characterized in that: A T-shaped plate (19) is fixedly connected to the bottom of the furnace body (1), and the T-shaped plate (19) is fixedly connected to the rectangular guide rail (7).

10. The solar aluminum frame mold heating furnace according to claim 1, characterized in that: The support frame (6) is fixedly connected to the furnace body (1).