Improved throat pipe for carbon black reaction furnace

By designing a multi-angle automatic adjustment oil pipe nozzle, the problem of fixing the throat structure of the existing carbon black reactor is solved, the uniform distribution of carbon black raw oil and the uniform combustion process are achieved, and the quality and production efficiency of carbon black are improved.

CN222912370UActive Publication Date: 2025-05-27GONGYI XINKE REFRACTORIES CO LTD
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Patent Information

Application Number
CN202421666252.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-27
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The throat structure of existing carbon black reactors is fixed, making it difficult to adapt to the demand for carbon black products of different quality or performance, resulting in low production efficiency, increased equipment footprint and reduced economic benefits.

Method used

An improved throat pipe is designed, using a multi-angle automatic adjustment oil pipe nozzle, which drives the cylinder and nozzle rotation through the motor to achieve multi-angle adjustment of the nozzle angle.

Benefits of technology

The uniform distribution of raw oil in the reactor is achieved, the uniform progress of the combustion and cracking process is promoted, the quality and coloring strength of carbon black are improved, the operation of replacing the throat is avoided, time and cost are saved, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon black reaction furnaces, in particular to an improved throat pipe for a carbon black reaction furnace, which comprises a throat pipe, a shell is arranged on the outer wall of the throat pipe, a through hole is formed in the outer wall of the throat pipe in a penetrating manner, a base is arranged on the rear side wall of the shell, an oil gun is inserted into the top end wall of the base, and the oil gun is connected with the oil gun. Round rods are rotationally connected to the front inner wall and the rear inner wall of the shell through bearings, a cylinder is connected to the outer wall of each round rod in an interference fit mode, a nozzle is arranged at the bottom end of each cylinder and extends into the throat pipe through a through hole, and a motor is detachably arranged on the front side wall of the shell. The output end of the motor is fixedly connected with the front side end of a round rod through a coupler. The oil pipe nozzle in the throat pipe of the carbon black reaction furnace adopts multi-angle automatic adjustment, so that combustion raw materials can be uniformly distributed, the atomization degree of raw oil is improved, the production requirements of different carbon black products are met, the quality of the carbon black products is improved and the like, and the advantages are beneficial to improving the efficiency and the product quality of the carbon black production process; the sustainable development of the carbon black industry is promoted.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon black reaction furnaces, in particular to an improved throat pipe used in carbon black reaction furnaces. Background Art

[0002] As a reinforcing agent for rubber products, the demand for carbon black is increasing. The carbon black industry is a chemical industry with high energy consumption. These raw materials can also be used as industrial raw materials and are energy sources themselves. Therefore, energy conservation and consumption reduction in carbon black production has great potential. Energy conservation is also very important to the carbon black industry.

[0003] Carbon black raw oil is sprayed into the reactor throat at multiple points, with nozzles spraying at 30°, 45°, and 60° angles, mixed with high-temperature and high-speed flue gas from the reactor combustion chamber, and cracked to produce carbon black. However, since the angle of the preset oil gun of the throat is fixed, when it is necessary to produce carbon black products of different qualities or performances, the entire throat needs to be replaced, which is time-consuming and reduces production efficiency. At present, multiple carbon black reactors can be connected in parallel after the reactor or after the air preheater, and some are connected in parallel before entering the main bag filter. In order to facilitate the adjustment of carbon black quality, this not only increases the equipment footprint, but also increases the investment in the device, reducing economic benefits. Whether it is to increase the size of the carbon black reactor or adopt the production process of parallel carbon black reactors, the structure of the carbon black reactor has always been a single throat structure with one reactor and one throat. Utility Model Content

[0004] In order to solve the above problems, the utility model designs an improved throat pipe for a carbon black reaction furnace.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] An improved throat for a carbon black reactor comprises a throat, a shell is provided on the outer wall of the throat, a through hole is formed through the outer wall of the throat, a base is provided on the rear side wall of the shell, an oil gun is plugged into the top wall of the base, front and rear inner walls of the shell are rotatably connected to a round rod through a bearing, a cylinder is connected to the outer wall of the round rod by interference fit, a nozzle is provided at the bottom end of the cylinder, and the nozzle extends into the throat through the through hole, a motor is detachably provided on the front side wall of the shell, and the output end of the motor is fixedly connected to the front end of the round rod through a coupling.

[0007] Furthermore, the shell is communicated with the inner cavity of the throat through a through hole.

[0008] Furthermore, the oil gun, the base, the round rod, the cylinder and the nozzle are connected.

[0009] Furthermore, the outer ring of the bearing is fixedly connected to the inner wall of the housing via a bearing seat, and the inner ring of the bearing is connected to the outer wall of the round rod by interference fit.

[0010] The beneficial effects of the utility model are:

[0011] Through multi-angle automatic adjustment, the oil pipe nozzle can distribute the raw oil more evenly, ensuring that there is an appropriate amount of raw material supply in each area of ​​the reactor, which can promote the uniformity of the combustion and cracking process and improve the quality of carbon black;

[0012] The multi-angle nozzle can better contact with the high-temperature gas, so that the crude oil can react more fully. At the same time, by optimizing the nozzle angle, the atomization degree of the crude oil can be improved, which is beneficial to the cracking of the crude oil and reduces the distribution range of carbon black particles, thereby improving the coloring strength of carbon black.

[0013] The multi-angle automatic adjustment function allows the oil pipe nozzle in the throat to be flexibly adjusted to meet the needs of producing carbon black products of different qualities or performances. This can avoid the operation of replacing the entire throat, saving time and cost and improving production efficiency;

[0014] By precisely controlling the distribution of the crude oil in the reactor and the reaction conditions, the performance of the carbon black product can be finely adjusted, which helps to improve the quality of carbon black and meet the market demand for high-quality carbon black. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the expanded structure of the shell of the utility model.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. throat, 2. through hole, 3. shell, 4. base, 5. oil gun, 6. bearing, 7. round rod, 8. cylinder, 9. nozzle, 10. motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-2 As shown, an improved throat for a carbon black reactor comprises a throat 1, a shell 3 is provided on the outer wall of the throat 1, a through hole 2 is penetrated through the outer wall of the throat 1, a base 4 is provided on the rear side wall of the shell 3, an oil gun 5 is plugged into the top wall of the base 4, front and rear inner walls of the shell 3 are rotatably connected with a round rod 7 through a bearing 6, a cylinder 8 is connected to the outer wall of the round rod 7 by interference fit, a nozzle 9 is provided at the bottom end of the cylinder 8, and the nozzle 9 extends into the throat 1 through the through hole 2, a motor 10 is detachably provided on the front side wall of the shell 3, and the output end of the motor 10 is fixedly connected to the front side end of the round rod 7 through a coupling.

[0022] Furthermore, the shell 3 is connected to the inner cavity of the throat 1 through the through hole 2, and the round rod 7 drives the cylinder 8 and the nozzle 9 to rotate through the bearing 6 through the motor 10. The swing angle of the nozzle 9 can be controlled by the motor 10, and the spray angle of the nozzle 9 can be adjusted at multiple angles.

[0023] Furthermore, the oil gun 5, the base 4, the round rod 7, the cylinder 8 and the nozzle 9 are connected, and the carbon black raw oil is transported into the base 4 through the oil gun 5, enters the cylinder 8 through the round rod 7, and is sprayed into the throat 1 through the nozzle 9.

[0024] Furthermore, the outer ring of the bearing 6 is fixedly connected to the inner wall of the housing 3 via the bearing seat, and the inner ring of the bearing 6 is connected to the outer wall of the round rod 7 by interference fit, so that the round rod 7 is fixed by the bearing 6, which facilitates the rotation of the round rod 7 through the bearing 6.

[0025] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0026] A specific application of this embodiment is:

[0027] When in use, the carbon black raw oil is transported into the base 4 through the oil gun 5, enters the cylinder 8 through the round rod 7, and is sprayed into the throat 1 through the nozzle 9. The round rod 7 drives the cylinder 8 and the nozzle 9 to rotate through the bearing 6 through the motor 10. The round rod 7 is fixed by the bearing 6, which facilitates the rotation of the round rod 7 through the bearing 6. The swing angle of the nozzle 9 can be controlled by the motor 10, and the injection angle of the nozzle 9 can be adjusted at multiple angles.

[0028] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. An improved throat for a carbon black reactor, characterized in that: comprising a pipe (1), A shell (3) is provided on the outer wall of the throat (1), a through hole (2) is formed through the outer wall of the throat (1), a base (4) is provided on the rear side wall of the shell (3), an oil gun (5) is plugged into the top wall of the base (4), front and rear inner walls of the shell (3) are rotatably connected to a round rod (7) via a bearing (6), a cylinder (8) is connected to the outer wall of the round rod (7) by interference fit, a nozzle (9) is provided at the bottom end of the cylinder (8), and the nozzle (9) extends into the throat (1) through the through hole (2), a motor (10) is detachably provided on the front side wall of the shell (3), and an output end of the motor (10) is fixedly connected to the front end of the round rod (7) via a coupling.

2. The improved throat for a carbon black reactor according to claim 1, characterized in that: The shell (3) is connected to the inner cavity of the throat pipe (1) through the through hole (2).

3. The improved throat for a carbon black reactor according to claim 1, characterized in that: The oil gun (5), the base (4), the round rod (7), the cylinder (8) and the nozzle (9) are connected to each other.

4. The improved throat for a carbon black reactor according to claim 1, characterized in that: The outer ring of the bearing (6) is fixedly connected to the inner wall of the housing (3) via a bearing seat, and the inner ring of the bearing (6) is connected to the outer wall of the round rod (7) by interference fit.