Blanking valve of grate cooler
By designing the electric push rod and vibrating motor-driven pin structure in the grate cold machine discharge valve, the problems of material agglomeration and material blockage are solved, and efficient unloading of materials is achieved.
Patent Information
- Application Number
- CN202421944505.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing grate cold machine discharge valve lacks a cleaning structure, which causes the material to agglomerate in the valve, affecting the discharge efficiency and prone to material blockage.
A discharge valve including a shell, an electric push rod, a discharge pipe and a connecting plate is designed. The support plate and the connecting plate are driven to move through the through hole, so that the top rod can penetrate into the discharge pipe, and the top rod can lift and break the agglomerated material to avoid blockage.
Through the crushing function, the material is avoided from agglomerating in the discharge pipe, ensuring the smoothness of the discharge, and reducing the occurrence of material blockage.
Smart Images

Figure CN222912418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grate coolers, in particular to a blanking valve for a grate cooler. Background Technique
[0002] The grate cooler is a key device in the clinker burning system of a cement plant. Its main functions are to cool and convey cement clinker, and to provide hot air for the rotary kiln and decomposition furnace, etc., to realize the recovery and utilization of heat energy. The existing grate coolers usually use an arc valve as the blanking valve. The arc valve adopts a closed structure, the valve body is in a square structure, and the valve plate is a semi-circular steel plate. This design helps to ensure the stable flow of materials during transportation, while reducing the flying of dust and keeping the working environment clean.
[0003] In the use of the prior art, although there are many benefits, there are still the following problems. It lacks a cleaning structure inside the blanking valve, which leads to the agglomeration of some materials inside the blanking valve, affecting the discharging efficiency of the materials and prone to material blockage. Content of the Utility Model
[0004] The purpose of the utility model is to provide a blanking valve for a grate cooler to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A blanking valve for a grate cooler, including a housing, an electric push rod, a discharging pipe and a connecting plate. The discharging pipe is installed on the inner wall of the housing. One side of the inner wall of the discharging pipe is rotatably installed with a valve plate. The inner wall of the discharging pipe is provided with through holes distributed in a rectangular array. Electric push rods are arranged on both sides of the inner wall of the housing. A support plate is installed on the outer wall of one end of the electric push rod. Vibration rods are installed on both outer walls of the support plate. A connecting plate is installed on the outer wall of one end of the vibration rod. Thrust rods distributed in a rectangular array are installed on the outer wall of the connecting plate.
[0006] When using the blanking valve for a grate cooler in this technical solution, the material flows inside the discharging pipe, and the power structure adjusts the use position of the valve plate to ensure that the material is discharged under control inside the discharging pipe. The electric push rod drives the support plate and the connecting plate to move, so that the thrust rods penetrate through the through holes and enter the inside of the discharging pipe. The thrust rods can lift the agglomerated materials inside the discharging pipe, and the vibration motor drives the thrust rods to vibrate, so as to break the materials with the thrust rods.
[0007] Preferably, flanges are installed on both the upper and lower outer walls of the housing, and fixing holes distributed in a rectangular array are opened inside the flanges. The housing is connected to an external pipeline through the flanges.
[0008] Preferably, the valve plate is designed in a circular arc shape and is in contact with the outer wall of the lower end of the discharge pipe. A power structure is provided on the outer wall of one end of the valve plate passing through the housing. The valve plate shields the outer wall of the lower end of the discharge pipe to ensure that the material is discharged through the discharge pipe under control, and the power structure drives the valve plate to rotate circumferentially.
[0009] Preferably, a fixing block is installed on the outer wall of the electric push rod, and the fixing block is connected to the inner wall of the housing. The electric push rod is fixed by the fixing block.
[0010] Preferably, a sealing ring is fixedly attached to the inner wall of the through hole, and the inner wall of the sealing ring is in contact with the outer wall of the ejector rod. The sealing ring ensures the position stability of the ejector rod inside the through hole, and the ejector rod can penetrate the through hole and enter the discharge pipe to break up the agglomerated material.
[0011] Preferably, a spring is provided on the outer wall of the vibrating rod, and the connecting plate is elastically connected to the support plate through the spring. The spring and the vibrating rod ensure the vibration position stability of the connecting plate outside the support plate.
[0012] Preferably, a vibration motor is provided on the outer wall of the connecting plate, and the vibration motor is not in contact with the support plate. The vibration motor drives the connecting plate to vibrate.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: By setting the electric push rod, the vibration motor and the ejector rod, the present utility model achieves the effect of breaking up the material. The material flows inside the discharge pipe, and the power structure adjusts the use position of the valve plate to ensure that the material is discharged through the discharge pipe under control. The electric push rod drives the support plate and the connecting plate to move, so that the ejector rod penetrates the through hole and enters the discharge pipe. The ejector rod can lift the agglomerated material inside the discharge pipe, and the vibration motor drives the ejector rod to vibrate, thereby breaking up the material by the ejector rod, avoiding blockage of the discharge pipe caused by agglomerated material, and ensuring the smoothness of discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic external view of the housing structure of the present utility model;
[0015] Figure 2 is a schematic cross-sectional view of the housing structure of the present utility model;
[0016] Figure 3 is an enlarged schematic view of the electric push rod structure of the present utility model;
[0017] Figure 4 is an enlarged schematic view of the support plate structure of the present utility model.
[0018] In the figure: 1. Outer shell; 11. Flange; 12. Discharge pipe; 13. Power structure; 14. Valve plate; 15. Through hole; 16. Sealing ring; 2. Electric push rod; 21. Fixed block; 22. Support plate; 23. Vibration rod; 24. Connecting plate; 25. Ejector rod; 26. Vibration motor; 27. Spring. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1 - 4 , two embodiments provided by the present invention:
[0021] Embodiment 1: A discharge valve for a grate cooler, including an outer shell 1, an electric push rod 2, a discharge pipe 12 and a connecting plate 24. The inner wall of the outer shell 1 is provided with a discharge pipe 12. One side of the inner wall of the discharge pipe 12 is rotatably provided with a valve plate 14. The inner wall of the discharge pipe 12 is provided with through holes 15 distributed in a rectangular array. Electric push rods 2 are provided on both sides of the inner wall of the outer shell 1. A support plate 22 is installed on the outer wall of one end of the electric push rod 2. Vibration rods 23 are installed on both outer walls of the support plate 22. A connecting plate 24 is installed on the outer wall of one end of the vibration rod 23. Ejector rods 25 distributed in a rectangular array are installed on the outer wall of the connecting plate 24.
[0022] Flanges 11 are installed on both the upper and lower outer walls of the outer shell 1. Fixed holes distributed in a rectangular array are provided inside the flanges 11. The outer shell 1 is connected to an external pipeline through the flanges 11.
[0023] The valve plate 14 is designed in a circular arc shape, and the valve plate 14 is in contact with the lower outer wall of the discharge pipe 12. A power structure 13 is provided on the outer wall of one end of the valve plate 14 passing through the outer shell 1. The valve plate 14 shields the lower outer wall of the discharge pipe 12 to ensure that the material is discharged under control through the discharge pipe 12. And the power structure 13 drives the valve plate 14 to rotate circumferentially. The material flows inside the discharge pipe 12, and the power structure 13 adjusts the use position of the valve plate 14 to ensure that the material is discharged under control inside the discharge pipe 12.
[0024] Embodiment 2: A discharge valve for a grate cooler, comprising a housing 1, an electric push rod 2, a discharge pipe 12 and a connecting plate 24. A discharge pipe 12 is installed on the inner wall of the housing 1. A valve plate 14 is rotatably installed on one side of the inner wall of the discharge pipe 12. Through holes 15 are arranged in a rectangular array on the inner wall of the discharge pipe 12. Electric push rods 2 are arranged on both sides of the inner wall of the housing 1. A support plate 22 is installed on the outer wall of one end of the electric push rod 2. Vibration rods 23 are installed on both outer walls of the support plate 22. A connecting plate 24 is installed on the outer wall of one end of the vibration rod 23. Thrust rods 25 arranged in a rectangular array are installed on the outer wall of the connecting plate 24.
[0025] Flanges 11 are installed on both the upper and lower outer walls of the housing 1. Fixing holes arranged in a rectangular array are formed inside the flanges 11. The housing 1 is connected to an external pipeline through the flanges 11.
[0026] The valve plate 14 is designed in a circular arc shape and is in contact with the outer wall of the lower end of the discharge pipe 12. A power structure 13 is arranged on the outer wall of one end of the valve plate 14 passing through the housing 1. The valve plate 14 shields the outer wall of the lower end of the discharge pipe 12 to ensure that the material is discharged through the discharge pipe 12 in a controlled manner, and the power structure 13 drives the valve plate 14 to rotate circumferentially.
[0027] A fixing block 21 is installed on the outer wall of the electric push rod 2, and the fixing block 21 is connected to the inner wall of the housing 1. The electric push rod 2 is fixed through the fixing block 21.
[0028] A sealing ring 16 is fixedly attached to the inner wall of the through hole 15, and the inner wall of the sealing ring 16 is in contact with the outer wall of the thrust rod 25. The sealing ring 16 ensures the position stability of the thrust rod 25 inside the through hole 15, and the thrust rod 25 can penetrate the through hole 15 and enter the discharge pipe 12 to break up the agglomerated material.
[0029] A spring 27 is arranged on the outer wall of the vibration rod 23. The connecting plate 24 is elastically connected to the support plate 22 through the spring 27. The spring 27 and the vibration rod 23 ensure the vibration position stability of the connecting plate 24 outside the support plate 22.
[0030] A vibration motor 26 is provided on the outer wall of the connecting plate 24. As is well known to those skilled in the art, the discharging device of the present utility model also needs to be provided with an electric push rod 2, a power structure 13 and a vibration motor 26 to enable it to work properly. And as is well known to those skilled in the art, the provision of the electric push rod 2, the power structure 13 and the vibration motor 26 is common practice, and they all belong to conventional means or common general knowledge, so they will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience. The vibration motor 26 does not contact the support plate 22. The vibration motor 26 drives the connecting plate 24 to vibrate, and the material flows inside the discharging pipe 12. And the power structure 13 adjusts the use position of the valve plate 14 to ensure that the material is discharged under control inside the discharging pipe 12. The electric push rod 2 drives the support plate 22 and the connecting plate 24 to move, so that the ejector rod 25 penetrates through the through hole 15 and enters the inside of the discharging pipe 12. The ejector rod 25 can jack up the agglomerated material inside the discharging pipe 12, and the vibration motor 26 drives the ejector rod 25 to vibrate, so that the ejector rod 25 breaks the material, avoiding blockage of the discharging pipe 12 caused by the agglomerated material and ensuring the smoothness of discharging.
[0031] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed claim.
Claims
1. A grate cooler discharge valve, comprising a housing (1), an electric push rod (2), a discharge pipe (12) and a connecting plate (24), characterized in that: A discharge pipe (12) is installed on the inner wall of the shell (1), a valve plate (14) is rotatably installed on one side of the inner wall of the discharge pipe (12), and through holes (15) distributed in a rectangular array are opened on the inner wall of the discharge pipe (12). Electric push rods (2) are arranged on both sides of the inner wall of the shell (1), a support plate (22) is installed on the outer wall of one end of the electric push rod (2), and vibration rods (23) are installed on the outer walls of both sides of the support plate (22), a connecting plate (24) is installed on the outer wall of one end of the vibration rod (23), and a top rod (25) distributed in a rectangular array is installed on the outer wall of the connecting plate (24).
2. A grate cooler discharge valve according to claim 1, characterized in that: Flanges (11) are installed on both upper and lower outer walls of the housing (1), and fixing holes distributed in a rectangular array are provided inside the flange (11).
3. The grate cooler discharge valve according to claim 1, characterized in that: The valve plate (14) is designed in an arc shape, and the valve plate (14) is in contact with the outer wall of the lower end of the discharge pipe (12). The valve plate (14) penetrates the outer wall of one end of the housing (1) and is provided with a power structure (13).
4. The grate cooler discharge valve according to claim 1, characterized in that: A fixing block (21) is installed on the outer wall of the electric push rod (2), and the fixing block (21) is connected to the inner wall of the outer shell (1).
5. The grate cooler discharge valve according to claim 1, characterized in that: A sealing ring (16) is fixedly attached to the inner wall of the through hole (15), and the inner wall of the sealing ring (16) is in contact with the outer wall of the push rod (25).
6. The grate cooler discharge valve according to claim 1, characterized in that: The outer wall of the vibration rod (23) is provided with a spring (27), and the connecting plate (24) is elastically connected to the supporting plate (22) via the spring (27).
7. A grate cooler discharge valve according to claim 6, characterized in that: A vibration motor (26) is disposed on the outer wall of the connection plate (24), and the vibration motor (26) does not contact the support plate (22).