Special dual-output encoder for digital display device

By designing a dedicated dual output encoder for digital display devices, the two outputs can be independently powered and provide independent output methods and resolutions, which solves the problem that the encoder cannot function independently when different devices acquire signals at the same time, and realizes the needs of convenient installation and compatibility with various acquisition systems.

CN222912762UActive Publication Date: 2025-05-27CHANGCHUN KAIER TECH CO LTD
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Patent Information

Application Number
CN202421935688.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

When different devices collect signals at the same time, the same encoder cannot independently implement functions that only two encoders can achieve, resulting in device failure.

Method used

Design a special dual output encoder for digital display devices. The two outputs can realize the power supply of two independent power supplies separately, and provide independent output methods and resolutions to meet the needs of various acquisition systems.

Benefits of technology

It realizes that two independent output interfaces share a body, which is small in size and is easy to install; it avoids the problem of output incompatibility when different acquisition systems provide different power supplies; it meets the needs of various acquisition systems for output methods and resolution.

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Abstract

The utility model belongs to the technical field of encoders, and particularly relates to a special dual-output encoder for a digital display device, which comprises a shell, a main body is connected in the shell, two bearings are mounted on the main body, a main shaft is mounted in the bearings, a coded disc support, a coded disc and a magnetic steel sleeve are sequentially sleeved on the main shaft, magnetic steel is embedded in the magnetic steel sleeve and pressed on the main shaft, and the coded disc support is connected with the main body. The main body is provided with the light-emitting tube seat, the light-emitting tube seat is internally connected with the light-emitting tube, the two outputs can realize independent power supply of the two independent power supplies, the phenomenon that one path of output is incompatible when different power supplies are provided for different acquisition systems is avoided, and the output modes of the required encoder are different for different acquisition systems. The dual-output encoder provided by the utility model can provide an independent output mode and meet the requirements of various acquisition systems.
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Description

Technical Field

[0001] The utility model relates to the technical field of encoders, and specifically relates to a dual-output encoder dedicated for a digital display device. Background Technique

[0002] Encoders can be divided into two categories: incremental and absolute according to the working principle. The incremental encoder converts displacement into periodic electrical signals, and then converts these electrical signals into counting pulses, and uses the number of pulses to represent the magnitude of displacement. Each position of the absolute encoder corresponds to a definite digital code. Therefore, its display value is only related to the starting and ending positions of the measurement, and has nothing to do with the intermediate process of the measurement.

[0003] Encoders are mainly applied in OEM industries such as elevators, machine tools, motor supporting, textile / packaging / printing machinery, heavy machinery, and medical machinery. The application range is wide and the prospect is very promising.

[0004] Therefore, for different industries and different application scenarios, there are also many encoders for special situations. The utility model puts forward a new idea for the problem of equipment failure caused by collecting signals on the same encoder for different devices at the same time, that is, to make the same encoder be able to completely independently realize the functions that two encoders can achieve in the electrical part, that is, it can supply two independent power supplies, have independent pulse numbers, and independent output modes, and then proposes a dual-output encoder dedicated for a digital display device. Content of the Utility Model

[0005] The purpose of this part is to outline some aspects of the implementation mode of the utility model and briefly introduce some preferred implementation modes. Simplifications or omissions may be made in this part, as well as in the abstract of the specification and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide a dual-output encoder dedicated for a digital display device. The two outputs can be independently powered by two independent power supplies, avoiding the phenomenon that one of the outputs cannot be compatible when different acquisition systems provide different power supplies. And for different acquisition systems, the required output modes of the encoders are different. The dual-output encoder of the utility model can provide independent output modes to meet the needs of various acquisition systems.

[0007] To solve the above technical problems, according to one aspect of the utility model, the following technical solutions are provided:

[0008] A dual-output encoder dedicated for a digital display device, which includes:

[0009] A housing as a connecting base frame, with a main body connected inside the housing;

[0010] Two bearings are installed on the main body, and a main shaft is installed inside the bearings;

[0011] The code disk support, the code disk, and the magnetic steel sleeve are sequentially sleeved on the main shaft. A magnetic steel is embedded in the magnetic steel sleeve, and the magnetic steel is pressed on the main shaft;

[0012] A light-emitting tube base is installed on the main body, and a light-emitting tube is connected inside the light-emitting tube base;

[0013] A first circuit board is connected inside the housing. A round hole is provided in the center of the first circuit board for the magnetic steel sleeve to pass through;

[0014] The first circuit board is fixed to the main body by a second support column;

[0015] A second circuit board is also connected inside the housing. The second circuit board is arranged corresponding to the upper part of the first circuit board. The second circuit board is fixed to the first circuit board by a first support column;

[0016] A photovoltaic cell is welded on the first circuit board. The photovoltaic cell and the light-emitting tube are on the same optical radius and correspond to each other. A Hall chip is welded on the second circuit board; the Hall chip is completely corresponding to the magnetic steel and there is a gap in the middle and they do not contact each other.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. Small volume and convenient installation: Two output interfaces share one main body, with a small and compact volume and convenient installation.

[0019] 2. Independent power supply: Two outputs can be independently powered by two separate power supplies, avoiding the phenomenon that one of the outputs cannot be compatible when different acquisition systems provide different power supplies;

[0020] 3. Independent output mode: For different acquisition systems, the required output modes of the encoder are different. The dual-output encoder of the present utility model can provide independent output modes to meet the needs of various acquisition systems;

[0021] 4. Independent resolution: The encoder can independently output two resolutions during operation to meet the resolution requirements of various different acquisition systems, realizing true information independence. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the present utility model will be described in detail below in conjunction with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0023] Figure 1 This is a schematic diagram showing the connection method between the dual-output encoder main body of the present utility model and the circuit board.

[0024] Figure 2 This is a 1 / 4 sectional view schematic diagram of the overall structure of the dual-output encoder of the present utility model;

[0025] In the figure: 1 main body, 2 main shaft, 3 bearing, 4 code disk support, 5 light-emitting tube seat, 6 light-emitting tube, 7 code disk, 8 magnet steel sleeve, 9 magnet steel, 10 second circuit board, 10-1 round hole, 11 photovoltaic cell, 12 second circuit board, 13 Hall chip, 14 housing, 15 first support column, 16 second support column. Specific embodiments

[0026] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail with reference to the accompanying drawings.

[0027] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0028] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present utility model in detail, for the convenience of explanation, the sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0029] In order to make the purpose, technical solution, and advantages of the present utility model clearer, the following will further describe the embodiments of the present utility model in detail with reference to the accompanying drawings.

[0030] The present utility model provides a dual-output encoder dedicated for a digital display device. Please refer to Figure 1 , which includes 1 main body 1, main shaft 2, bearing 3, code disk support 4, light-emitting tube seat 5, light-emitting 6, code disk 7, magnet steel sleeve 8, magnet steel 9, second circuit board 10, round hole 10-1, photovoltaic cell 11, second circuit board 12, Hall chip 13, housing 14, first support column 15, and second support column 16;

[0031] Please continue to refer to Figure 1-2 , the housing 14 as the connection base frame, and the main body 1 is connected inside the housing 14;

[0032] There are two bearings 3 rotatably connected to the main body 1, and a main shaft 2 is key-connected inside the bearings 3;

[0033] A code disk holder 4, a code disk 7, and a magnet steel sleeve 8 are sequentially sleeved on the main shaft 2. A magnet steel 9 is embedded in the magnet steel sleeve 8, and the magnet steel 9 is pressed on the main shaft 2;

[0034] A light-emitting tube base 5 is connected to the main body 1 through a positioning bolt, and a light-emitting tube 6 is screwed inside the light-emitting tube base 5;

[0035] A first circuit board 10 is connected inside the housing 14. A round hole 10-1 is provided at the center of the first circuit board 10 for the magnet steel sleeve 8 to pass through;

[0036] The first circuit board 10 is embedded in the main body 1 through a second support column 16 (the second support column is welded inside the housing). A second circuit board 12 is also welded inside the housing 14. The second circuit board 12 is arranged corresponding to the upper part of the first circuit board 10. The second circuit board 12 is embedded on the first circuit board 10 through a first support column 15;

[0037] Furthermore, a photovoltaic cell 11 is welded on the first circuit board 10. The photovoltaic cell 11 and the light-emitting tube 6 are on the same optical radius and correspond to each other. A Hall chip 13 is welded on the second circuit board 12. The Hall chip 13 is completely corresponding to the magnet steel 9, and there is a gap in the middle and they do not contact each other.

[0038] Working principle: When the encoder is powered on, the light-emitting tube 6 is lit and the entire circuit board starts to work. The main shaft 2 rotates under the drive of an external force (such as a motor, etc.). Then the code disk 7, the magnet steel 9, and the main shaft 2 rotate synchronously. When the code disk 7 rotates, the light emitted by the light-emitting tube 6 passes through the window on the code disk 7 and becomes regular light that is received by the photovoltaic cell 11. After being processed by the subsequent circuit, a regular signal is output. When the code disk 7 rotates, the magnet steel 9 rotates synchronously. At this time, the Hall chip 13 receives the regular magnetic field of the NS pole transformation transmitted from the magnet steel 9 and generates a regular electrical signal. After being processed by the subsequent circuit, a regular signal is also output. Since the number of windows set on the code disk can be adjusted, and the number of pulses can also be adjusted through the program on the Hall chip 13. Also, because the two outputs are designed on two independent circuit boards, their output methods and supply voltages can also be independent.

[0039] Although the present utility model has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A dual-output encoder for a digital display device, characterized in that: include: A shell (14) connected to the base frame, wherein the main body (1) is connected to the shell (14); Two bearings (3) are installed on the main body (1), and the main shaft (2) is installed in the bearings (3); The code disc support (4), the code disc (7), and the magnetic steel sleeve (8) are sequentially sleeved on the main shaft (2); the magnetic steel sleeve (8) is embedded with a magnetic steel (9), and the magnetic steel (9) is pressed on the main shaft (2); A light-emitting tube holder (5) is installed on the main body (1), and a light-emitting tube (6) is connected to the light-emitting tube holder (5); a first circuit board (10) is connected to the shell (14), and a circular hole (10-1) is provided at the center of the first circuit board (10) so that the magnetic steel sleeve (8) can pass through; The first circuit board (10) is fixed on the main body (1) via a second support column (16); A second circuit board (12) is also connected to the housing (14); the second circuit board (12) is arranged above the first circuit board (10); and the second circuit board (12) is fixed to the first circuit board (10) via a first support column (15); A photocell (11) is welded on the first circuit board (10), the photocell (11) and the light-emitting tube (6) are at the same optical radius and correspond to each other, and a Hall chip (13) is welded on the second circuit board (12); The Hall chip (13) and the magnetic steel (9) are arranged in complete correspondence with each other, with a gap left in between, and they do not contact each other.