Bending testing machine for copper-clad steel
By designing a copper-covered steel bending test machine, using the combined structure of a fixed seat and a movable seat, the bending angle of the copper-covered steel wire is accurately measured, which solves the problem of low accuracy in manual bending performance in the prior art, and achieves higher measurement accuracy.
Patent Information
- Application Number
- CN202420848059.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing bending performance measurement method of copper-clad steel wire is manually operated, with high randomness and low accuracy.
A copper-covered steel bending test machine is designed. By setting up a fixed seat and a movable seat, the combination of rotating grooves, rotating plates, gears and arc plates, the movable seat is driven to rotate along the arc plate, and by observing the scale of the arc plate, the bending angle of the movable seat is accurately measured.
The accuracy of the bending test of copper-clad steel wire is improved, artificial errors are reduced, and the reliability of measurement results is ensured.
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Figure CN222913360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal wire production, in particular to a copper-clad steel bending testing machine. Background Art
[0002] Copper-clad steel generally refers to a material in which the surface of a steel core is evenly coated with copper, including copper-clad steel bars, copper-clad steel plates, and copper-clad steel wires (including round wires and stranded wires).
[0003] In the production process of copper-clad steel wires, in order to ensure the forming accuracy of copper-clad steel wires, it is necessary to measure the toughness of copper-clad steel wires, that is, to measure the bending performance of copper-clad steel wires. Most of the existing measurement methods are that workers hold both ends of the copper-clad steel wire with both hands and repeatedly bend it to determine the maximum number of bends of the wire. However, the manual bending has great randomness and low accuracy. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. In this part, as well as in the abstract and the title of the utility model of this application, some simplifications or omissions may be made to avoid obscuring the purpose of this part, the abstract of the specification, and the title of the utility model. However, such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above and / or existing problems in a copper-clad steel bending testing machine, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a copper-clad steel bending testing machine. By setting a fixed seat and a movable seat, a rotating groove is opened on the side wall of the fixed seat, a rotating plate is installed on the side wall of the movable seat, the rotating plate is rotatably connected inside the rotating groove, a gear is arranged at the bottom of the rotating plate, an arc-shaped plate is arranged on the side wall of the fixed seat, and a movable groove is opened at the corresponding position at the bottom of the movable seat. By clamping both ends of the wire on the tops of the fixed seat and the movable seat respectively, turning the turning handle of the driving component drives the gear at the bottom of the rotating plate to rotate, driving the movable seat to rotate along the arc-shaped plate. By observing the scale on the top of the arc-shaped plate, the bending angle of the movable seat can be accurately observed, improving the accuracy during the bending test of copper-clad steel wires.
[0007] To solve the above technical problems, according to one aspect of the present utility model, the following technical solutions are provided:
[0008] A copper-clad steel bending testing machine, comprising:
[0009] A fixed seat, a rotating groove is opened at the tail end of the fixed seat, an arc-shaped plate is installed at the bottom of the fixed seat, and a scale is provided on the top of the arc-shaped plate;
[0010] The movable seat, a rotating plate is installed at the front end of the movable seat, the rotating plate is rotatably connected inside the rotating groove, a movable groove is opened at the bottom of the movable seat, the arc-shaped plate is located inside the movable groove, a first rotating rod is installed at the top of the movable seat, the top end of the first rotating rod extends out of the top of the fixed seat and is installed with a turntable, two fixing plates are symmetrically installed at the top of the turntable, a second rotating rod is installed at the bottom of the rotating plate, and the bottom end of the second rotating rod extends out of the bottom of the fixed seat and is installed with a first gear;
[0011] The driving assembly includes a turning handle rotatably connected to the side wall of the fixed seat, a cross plate installed at the front end of the fixed seat, and a second gear rotatably connected to the bottom of the fixed seat and meshing with the first gear. A third rotating rod is installed on the side wall of the turning handle, and a first bevel gear is installed at the other end of the third rotating rod. A second bevel gear is rotatably connected to the top of the cross plate, and the second bevel gear meshes with the first bevel gear. A pulley is rotatably connected to the bottom of the cross plate, the pulley is coaxially and fixedly connected to the second bevel gear, and the pulley is connected to the second gear through a belt.
[0012] As a preferred scheme of a copper-clad steel bending testing machine according to the present invention, two first clamping plates are symmetrically arranged at the top of the fixed seat, a first sliding groove is opened at the top of the fixed seat, a first knob is rotatably connected to the side wall of the fixed seat, a first left-right threaded screw rod is installed on the side wall of the first knob, the first left-right threaded screw rod extends into the first sliding groove, a first sliding plate is installed at the bottom of the first clamping plate, the first sliding plate is located inside the first sliding groove, a first threaded hole is opened on the side wall of the first sliding plate, the first left-right threaded screw rod rotates through the first sliding plate, and a first rubber plate is installed on the side wall of the first clamping plate.
[0013] As a preferred scheme of a copper-clad steel bending testing machine according to the present invention, two second clamping plates are symmetrically arranged at the top of the movable seat, a second sliding groove is opened at the top of the movable seat, a second knob is rotatably connected to the side wall of the movable seat, a second left-right threaded screw rod is installed on the side wall of the second knob, the second left-right threaded screw rod extends into the second sliding groove, a second sliding plate is installed at the bottom of the second clamping plate, the second sliding plate is located inside the second sliding groove, a second threaded hole is opened on the side wall of the second sliding plate, the second left-right threaded screw rod rotates through the second sliding plate, and a second rubber plate is installed on the side wall of the second clamping plate.
[0014] As a preferred scheme of a copper-clad steel bending testing machine according to the present invention, a first support column is installed at the bottom of the fixed seat, a second support column is installed at the bottom of the movable seat, an anti-slip pad is installed at the bottom end of the first support column, and rollers are provided at the bottom of the second support column.
[0015] As a preferred embodiment of a copper-clad steel bending testing machine according to the present utility model, a fixing frame is installed at the bottom of the movable seat below the movable groove. A through hole is formed at the bottom of the fixing frame, and a positioning hole is formed at the corresponding position of the bottom of the arc-shaped plate and the fixing frame.
[0016] As a preferred embodiment of a copper-clad steel bending testing machine according to the present utility model, a positioning assembly is further included. The positioning assembly includes a lifting plate inside the fixing frame, a positioning block installed at the top of the lifting plate, a sliding rod installed at the bottom of the lifting plate corresponding to the through hole, and a spring installed at the bottom of the lifting plate. The positioning block extends into the positioning hole, and the left and right ends of the positioning block have arc-shaped surfaces.
[0017] Compared with the prior art: By providing a fixed seat and a movable seat, a rotating groove is formed on the side wall of the fixed seat, a rotating plate is installed on the side wall of the movable seat, the rotating plate is rotatably connected inside the rotating groove, a gear is arranged at the bottom of the rotating plate, an arc-shaped plate is arranged on the side wall of the fixed seat, and a movable groove is formed at the corresponding position of the bottom of the movable seat. By clamping the two ends of the wire on the tops of the fixed seat and the movable seat respectively, rotating the handle of the driving assembly drives the gear at the bottom of the rotating plate to rotate, driving the movable seat to rotate along the arc-shaped plate. By observing the scale on the top of the arc-shaped plate, the bending angle of the movable seat can be accurately observed, improving the accuracy of the bending test of copper-clad steel wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the present utility model will be described in detail below with reference to the drawings and specific embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0019] Figure 1 It is the overall structure diagram of a copper-clad steel bending testing machine according to the present utility model;
[0020] Figure 2 It is the structure diagram of the fixed seat of a copper-clad steel bending testing machine according to the present utility model;
[0021] Figure 3 It is the structure diagram of the movable seat of a copper-clad steel bending testing machine according to the present utility model;
[0022] Figure 4 It is the structure diagram of the bottom of the fixed seat of a copper-clad steel bending testing machine according to the present utility model;
[0023] Figure 5 It is the structure diagram of the bottom of the movable seat of a copper-clad steel bending testing machine according to the present utility model;
[0024] Figure 6 This is a structural diagram of a positioning component of a copper-clad steel bending testing machine of the present utility model. Specific embodiments
[0025] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings.
[0026] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present utility model in detail, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model here. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0027] To make the purpose, technical solution, and advantages of the present utility model clearer, the following will further describe in detail the embodiments of the present utility model with reference to the accompanying drawings.
[0028] The present utility model provides a copper-clad steel bending testing machine. By setting a fixed seat and a movable seat, a rotating groove is opened on the side wall of the fixed seat, a rotating plate is installed on the side wall of the movable seat, the rotating plate is rotatably connected inside the rotating groove, a gear is arranged at the bottom of the rotating plate, an arc-shaped plate is arranged on the side wall of the fixed seat, and a movable groove is opened at the corresponding position at the bottom of the movable seat. By clamping both ends of the wire on the tops of the fixed seat and the movable seat respectively, rotating the turning handle of the driving component drives the gear at the bottom of the rotating plate to rotate, driving the movable seat to rotate along the arc-shaped plate. By observing the scale on the top of the arc-shaped plate, the bending angle of the movable seat can be accurately observed, improving the accuracy during the bending test of the copper-clad steel wire.
[0029] Figure 1-6 Shown is a structural schematic diagram of an embodiment of a copper-clad steel bending testing machine of the present utility model. Please refer to Figure 1 - Figure 6 An embodiment of a copper-clad steel bending testing machine of this embodiment includes a fixed seat 100, a movable seat 200, a driving component 300, and a positioning component 400.
[0030] A rotating groove 110 is provided at the end of the fixed seat 100. An arc-shaped plate 120 is installed at the bottom of the fixed seat 100. A scale 120a is provided at the top of the arc-shaped plate 120. Two first clamping plates 130 are symmetrically arranged at the top of the fixed seat 100. A first sliding groove 140 is provided at the top of the fixed seat 100. The side wall of the fixed seat 100 is rotatably connected with a first knob 150. A first left-right threaded rod 150a is installed on the side wall of the first knob 150. The first left-right threaded rod 150a extends into the first sliding groove 140. A first sliding plate 130a is installed at the bottom of the first clamping plate 130. The first sliding plate 130a is located inside the first sliding groove 140. A first threaded hole 130b is provided on the side wall of the first sliding plate 130a. The first left-right threaded rod 150a rotatably penetrates through the first sliding plate 130a. A first rubber plate 130c is installed on the side wall of the first clamping plate 130. A first support column 160 is installed at the bottom of the fixed seat 100. A second support column 260 is installed at the bottom of the movable seat 200. An anti-slip pad is installed at the bottom end of the first support column 160. The anti-slip pad can increase the stability of the fixed seat 100 when it is placed on the tabletop. The first rubber plate 130c is used to increase the friction between the first clamping plate 130 and the copper-clad steel wire. By passing the wire through between the two first clamping plates 130, rotating the first knob 150 drives the first left-right threaded rod 150a to rotate, and using the screw rod structure to push the two first sliding plates 130a closer to each other. The two first sliding plates 130a drive the two first clamping plates 130 to approach each other and clamp the wire, and one end of the wire is clamped and fixed at the top of the fixed seat 100.
[0031] A rotating plate 210 is installed at the front end of the movable seat 200. The rotating plate 210 is rotatably connected inside the rotating groove 110. An activity groove 220 is formed at the bottom of the movable seat 200. The arc-shaped plate 120 is located inside the activity groove 220. A first rotating rod 210a is installed at the top of the movable seat 200. The top end of the first rotating rod 210a extends out of the top of the fixed seat 100 and is installed with a turntable 210a-1. Two fixing plates 210a-2 are symmetrically installed at the top of the turntable 210a-1. A second rotating rod 210b is installed at the bottom of the rotating plate 210. The bottom end of the second rotating rod 210b extends out of the bottom of the fixed seat 100 and is installed with a first gear 210b-1. Two second clamping plates 230 are symmetrically arranged at the top of the movable seat 200. A second sliding groove 240 is formed at the top of the movable seat 200. A second knob 250 is rotatably connected to the side wall of the movable seat 200. A second left-right threaded screw rod 250a is installed on the side wall of the second knob 250. The second left-right threaded screw rod 250a extends into the second sliding groove 240. A second sliding plate 230a is installed at the bottom of the second clamping plate 230. The second sliding plate 230a is located inside the second sliding groove 240. A second threaded hole 230b is formed in the side wall of the second sliding plate 230a. The second left-right threaded screw rod 250a rotates through the second sliding plate 230a. A second rubber plate 230c is installed on the side wall of the second clamping plate 230. The bottom of the second support column 260 has rollers. While the second support column 260 supports the movable seat 200, it does not affect the rotation of the movable seat 200. A fixing frame 270 is installed at the bottom of the movable seat 200 at a position below the activity groove 220. A through hole 270a is formed at the bottom of the fixing frame 270. A positioning hole 120b is formed at the corresponding position of the bottom of the arc-shaped plate 120 and the fixing frame 270. The positioning hole 120b is located at the middle position of the bottom of the arc-shaped plate 120. The second rubber plate 230c is used to increase the friction between the second clamping plate 230 and the copper-clad steel wire. By passing the wire through between the two second clamping plates 230 and through between the two turntables 210a-1, rotating the second knob 250 drives the second left-right threaded screw rod 250a to rotate. Using the screw rod structure to push the two second sliding plates 230a closer to each other, the two second sliding plates 230a drive the two second clamping plates 230 to move closer to each other and clamp the wire, and one end of the wire is clamped and fixed at the top of the movable seat 200.
[0032] The driving assembly 300 includes a handle 310 rotatably connected to the side wall of the fixed seat 100, a cross plate 320 installed at the front end of the fixed seat 100, and a second gear 330 rotatably connected to the bottom of the fixed seat 100 and meshed with the first gear 210b-1. A third rotating rod 310a is installed on the side wall of the handle 310, and a first bevel gear 310b is installed at the other end of the third rotating rod 310a. A second bevel gear 320a is rotatably connected to the top of the cross plate 320, and the second bevel gear 320a is meshed with the first bevel gear 310b. A pulley 320b is rotatably connected to the bottom of the cross plate 320, and the pulley 320b is coaxially and fixedly connected to the second bevel gear 320a. A belt is connected between the pulley 320b and the second gear 330. By rotating the handle 310, the third rotating rod 310a and the first bevel gear 310b are driven to rotate. When the first bevel gear 310b rotates, the teeth drive the second bevel gear 320a and the pulley 320b to rotate. When the pulley 320b rotates, the belt drives the second gear 330 to rotate. When the second gear 330 rotates, it drives the first gear 210b-1 to rotate, and then drives the rotating plate 210 to rotate inside the rotating groove 110. The movable seat 200 drives one end of the wire to rotate around the rotating plate 210, and at the same time, the wire bends with one of the fixing plates 210a-2 as a fulcrum.
[0033] The positioning assembly 400 includes a lifting plate 410 located inside the fixed frame 270, a positioning block 420 installed on the top of the lifting plate 410, a sliding rod 430 installed at the bottom of the lifting plate 410 corresponding to the through hole 270a, and a spring 440 installed at the bottom of the lifting plate 410. The positioning block 420 extends into the positioning hole 120b. The left and right ends of the positioning block 420 have arc-shaped surfaces 420a. In the initial state, the movable seat 200 is flush with the fixed seat 100, and the positioning block 420 is located inside the positioning hole 120b. When the movable seat 200 rotates, the side wall of the positioning hole 120b squeezes the positioning block 420 and the lifting plate 410 to move downward along the arc-shaped surface 420a. When the lifting plate 410 moves downward, it drives the sliding rod 430 to penetrate downward through the through hole 270a and squeezes the spring 440. As the movable seat 200 drives the lifting plate 410 to rotate, the top of the positioning block 420 always abuts against the bottom of the arc-shaped plate 120 until the movable seat 200 resets. When the movable seat 200 is flush with the fixed seat 100 again, the positioning block 420 is located directly below the positioning hole 120b. At this time, the spring 440 rebounds and pushes the lifting plate 410 and the positioning block 420 to move upward, and the positioning block 420 is inserted into the positioning hole 120b. The top of the positioning block 420 collides with the top of the positioning hole 120b, making a sound and a vibration sensation, reminding the staff that the wire has been returned to the correct position.
[0034] Combined Figure 1 - Figure 6, a copper-clad steel bending testing machine according to this embodiment, when in use, the wire is sequentially passed through two first clamping plates 130, two fixing plates 210a-2 and two second clamping plates 230. Rotate the first knob 150 to drive the first left-right threaded screw rod 150a to rotate, and use the screw rod structure to push the two first clamping plates 130 closer to each other and clamp one end of the wire. Rotate the second knob 250 to drive the second left-right threaded screw rod 250a to rotate, and use the screw rod structure to push the two second clamping plates 230 closer to each other and clamp the other end of the wire. At this time, rotate the handle 310 in the forward direction to drive the second gear 330 to rotate forward. The second gear 330 drives the first gear 210b-1 to rotate, driving the movable seat 200 to rotate around the rotating plate 210. The movable seat 200 drives one end of the wire to bend to the left with one of the fixing plates 210a-2 as the fulcrum. When the handle 310 is rotated in the reverse direction, the handle 310 drives the second gear 330 to rotate in the reverse direction, driving the movable seat 200 to rotate to the right around the rotating plate 210, and then driving one end of the wire to rotate to the right with the other fixing plate 210a-2 as the fulcrum. By observing the position of the movable seat 200 on the positioning hole 120b, the rotation angle of the movable seat 200, that is, the bending angle of the wire, can be judged, improving the accuracy during the wire bending test.
[0035] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention can be combined with each other in any way. The exhaustive description of these combinations is not given in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A copper-clad steel bending tester, characterized in that: include: A fixed seat (100), wherein a rotation groove (110) is provided at the rear end of the fixed seat (100), an arc-shaped plate (120) is installed at the bottom of the fixed seat (100), and a scale (120a) is provided at the top of the arc-shaped plate (120); A movable seat (200), wherein a rotating plate (210) is installed at the front end of the movable seat (200), and the rotating plate (210) is rotatably connected to the inside of the rotating groove (110); a movable groove (220) is opened at the bottom of the movable seat (200), and the arc plate (120) is located inside the movable groove (220); a first rotating rod (210a) is installed at the top of the movable seat (200); the top end of the first rotating rod (210a) extends out of the top of the fixed seat (100) and is installed with a rotating disk (210a-1); two fixed plates (210a-2) are symmetrically installed at the top of the rotating disk (210a-1); a second rotating rod (210b) is installed at the bottom of the rotating plate (210); the bottom end of the second rotating rod (210b) extends out of the bottom of the fixed seat (100) and is installed with a first gear (210b-1); The driving assembly (300) comprises a turning handle (310) rotatably connected to the side wall of the fixing seat (100), a horizontal plate (320) installed at the front end of the fixing seat (100), and a second gear (330) rotatably connected to the bottom of the fixing seat (100) and meshing with the first gear (210b-1), a third turning rod (310a) is installed on the side wall of the turning handle (310), a first bevel gear (310b) is installed on the other end of the third turning rod (310a), a second bevel gear (320a) is rotatably connected to the top of the horizontal plate (320), the second bevel gear (320a) is meshed with the first bevel gear (310b), a pulley (320b) is rotatably connected to the bottom of the horizontal plate (320), the pulley (320b) is coaxially fixedly connected to the second bevel gear (320a), and the pulley (320b) and the second gear (330) are connected via a belt.
2. A copper-clad steel bending tester according to claim 1, characterized in that: Two first clamping plates (130) are symmetrically arranged on the top of the fixing seat (100), a first sliding groove (140) is opened on the top of the fixing seat (100), and a first knob (150) is rotatably connected to the side wall of the fixing seat (100), a first positive and negative threaded rod (150a) is installed on the side wall of the first knob (150), and the first positive and negative threaded rod (150a) extends into the first sliding groove (140), a first slide plate (130a) is installed on the bottom of the first clamping plate (130), the first slide plate (130a) is located in the first sliding groove (140), a first threaded hole (130b) is opened on the side wall of the first slide plate (130a), the first positive and negative threaded rod (150a) rotates through the first slide plate (130a), and a first rubber plate (130c) is installed on the side wall of the first clamping plate (130).
3. A copper-clad steel bending tester according to claim 1, characterized in that: Two second clamping plates (230) are symmetrically arranged on the top of the movable seat (200), and a second sliding groove (240) is opened on the top of the movable seat (200). The side wall of the movable seat (200) is rotatably connected with a second knob (250), and a second positive and negative threaded rod (250a) is installed on the side wall of the second knob (250), and the second positive and negative threaded rod (250a) extends into the second sliding groove (240). A second slide plate (230a) is installed on the bottom of the second clamping plate (230), and the second slide plate (230a) is located in the second sliding groove (240). A second threaded hole (230b) is opened on the side wall of the second slide plate (230a), and the second positive and negative threaded rod (250a) rotates through the second slide plate (230a), and a second rubber plate (230c) is installed on the side wall of the second clamping plate (230).
4. A copper-clad steel bending tester according to claim 1, characterized in that: A first support column (160) is installed at the bottom of the fixed seat (100), and a second support column (260) is installed at the bottom of the movable seat (200). An anti-slip pad is installed at the bottom end of the first support column (160), and a roller is provided at the bottom of the second support column (260).
5. The copper-clad steel bending tester according to claim 1, characterized in that: A fixing frame (270) is installed at a position below the movable groove (220) at the bottom of the movable seat (200), a through hole (270a) is provided at the bottom of the fixing frame (270), and a positioning hole (120b) is provided at a position corresponding to the fixing frame (270) at the bottom of the arc plate (120).
6. A copper-clad steel bending tester according to claim 5, characterized in that: The invention also includes a positioning assembly (400), wherein the positioning assembly (400) includes a lifting plate (410) located inside the fixing frame (270), a positioning block (420) installed on the top of the lifting plate (410), a sliding rod (430) installed at a position corresponding to the through hole (270a) at the bottom of the lifting plate (410), and a spring (440) installed at the bottom of the lifting plate (410), wherein the positioning block (420) extends into the interior of the positioning hole (120b), and the left and right ends of the positioning block (420) have arc-shaped surfaces (420a).