Splash-proof detection device for glass bottle processing
By designing a splash-proof glass bottle detection device, using transparent protective shell, bracket, motor, pendulum and adjustment components, the problems of fast drop speed and weak protection of the existing device are solved, and the safety of operators and accurate detection of glass bottles are achieved.
Patent Information
- Application Number
- CN202421646764.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-12
AI Technical Summary
现有玻璃瓶检测装置在使用时，冲击锤下落速度快，操作人员难以及时远离，且防护作用薄弱，容易导致玻璃渣飞溅，且不适合不同长度的玻璃瓶。
A splash-proof glass bottle detection device is designed, using transparent protective shells, brackets, motors, pendulums and adjustment components. The pendulums are driven to raise and hit accurately through the motor. Combined with transparent protective shells and adjustment components, the suitability and safety of glass bottles of different lengths are achieved.
It improves the safety of the operator, avoids the splash of glass slag, ensures the precise blow of the pendulum, and is suitable for glass bottles of different lengths, enhancing the applicability and safety of the device.
Smart Images
Figure CN222913374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass bottle detection, in particular to a splash-proof glass bottle processing detection device. Background Art
[0002] Glass bottles are a common container widely used to store and transport various liquids and solid items. Their main material is glass, an amorphous solid formed by melting materials such as silica sand, sodium carbonate and lime at high temperatures. Glass bottles are widely favored for their transparency, corrosion resistance and airtightness. In order to ensure their quality during processing, glass bottles need to be tested for appearance, pressure resistance and impact resistance.
[0003] Most common impact resistance testing devices on the market rely on manually moving the card block to make the impact hammer fall naturally and hit the bottle body, but there are the following problems when using it:
[0004] 1. After the block is manually moved, the impact hammer falls quickly, and the operator does not have enough time to move away to a safe distance. If the glass bottle breaks, it is likely to injure the operator by mistake. The use safety is low, and the impact hammer may deviate when falling, making it inconvenient to accurately hit the designated position.
[0005] 2. The protection function of ordinary detection devices is weak. In order to facilitate the placement of glass bottles, most of them use semi-open simple enclosures, which can easily cause glass slag to splash out. In addition, it is inconvenient to adjust the height of the base according to the length of the glass bottles when placing them. Especially for some shorter glass bottles, it will be impossible to hit the bottle body, and the applicability of the device is not high.
[0006] For this reason, we propose a splash-proof glass bottle processing detection device to solve the above problems. Utility Model Content
[0007] The utility model aims to provide a splash-proof detection device for glass bottle processing, so as to solve the problems proposed in the above-mentioned background technology that after the clamping block is manually moved, the impact hammer falls quickly, the operator has little time to move away to a safe distance, and the impact hammer may be offset when falling; the ordinary detection device has a weak protective effect, glass slag is easy to splash out, and it is inconvenient to adjust the height position of the base according to the length of the glass bottle when placing the glass bottle.
[0008] To achieve the above object, the present utility model provides the following technical solution: A detection device for processing glass bottles that prevents splashing of materials, including a transparent protective shell. Inside the bottom end of the transparent protective shell, a glass slag collection box is slidably inserted. On one side of the top end of the transparent protective shell, a channel groove is opened. On the other side of the transparent protective shell, an inlet groove is opened. On the other side of the transparent protective shell, a closing plate is slidably inserted, and fixing blocks are fixed on both sides of the closing plate. On both ends of the transparent protective shell near the closing plate, bolts are slidably inserted. On the top end of the transparent protective shell, a supporting bracket is fixed, and a data processor is installed on the upper surface of the supporting bracket. On one side of the top end of the supporting bracket, a start-stop button is provided. In the middle of the top end of the supporting bracket, a motor is installed, and the output end of the motor passes through the supporting bracket and is connected to a bearing seat. An outer surface of the bearing seat is fixedly sleeved with a semi-elliptical cam. On one side of the supporting bracket, a limiting groove is formed through, and inside the limiting groove, a pendulum is rotatably arranged through a bearing;
[0009] Adjusting assembly, on one side of the inner wall of the closing plate, an adjusting assembly is fixed. The adjusting assembly includes a long rod, and one side of the long rod is fixedly connected to one side of the inner wall of the closing plate. There are two groups of the long rods, and the two groups of long rods are symmetrically distributed on one side of the inner wall of the closing plate. On one side of the long rod, a card slot is opened.
[0010] Preferably, the channel groove and the limiting groove are on the same vertical horizontal line, the widths of the channel groove and the limiting groove are equal, and the widths of the channel groove and the limiting groove are greater than the diameter of the pendulum.
[0011] Preferably, there are two groups of the bolts, and the two groups of bolts are symmetrically distributed at both ends of one side of the transparent protective shell. The bottom end of the bolt is slidably inserted into one end of the fixing block.
[0012] Preferably, on both sides of the limiting groove at the top and bottom ends of the supporting bracket, limiting blocks are provided, and there are four groups of the limiting blocks. The four groups of limiting blocks are symmetrically and mirror-symmetrically distributed at the top and bottom ends of the supporting bracket. The limiting blocks are arc-shaped, and the centers of the limiting blocks and the centers of the bearings inside the limiting groove are on the same horizontal line. On the surface of the limiting block, an annular groove is opened, and a sliding column is slidably inserted into the annular groove. One end of the sliding column is fixedly connected to the outer wall of the pendulum.
[0013] Preferably, the adjusting assembly further includes a clamping block, and one end of the clamping block is slidably inserted into the card slot. There are four groups of the clamping blocks, and the four groups of clamping blocks are symmetrically distributed on one side of the two groups of long rods. Between every two groups of clamping blocks, a return spring is fixed. On one side of two groups of the clamping blocks, an annular sleeve is slidably sleeved, and on one side of the other two groups of clamping blocks, a bottom plate is slidably sleeved.
[0014] Preferably, a plurality of groups of card slots are provided, and the plurality of groups of card slots are equidistantly distributed on one side of the long rod in a linear array manner.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] By using the transparent protective shell, the supporting bracket, the start-stop button, the motor, the pendulum, the limit block, the semi-elliptical cam, and the cooperation between the channel groove and the limit groove provided, after pressing the start-stop button, the motor can drive the semi-elliptical cam to rotate and lift the pendulum to a certain height. During this process, more time can be obtained for the operator to withdraw to a safe distance, ensuring the safety of the surrounding personnel when the device is working. At the same time, the pendulum has strong stability during rotation and is not prone to deviation, ensuring that the pendulum can accurately strike the bottle body, so that the detection work can be successfully completed.
[0017] By using the transparent protective shell, the plug pin, the closing plate, the fixing block, the adjusting component, and the cooperation between the entrance groove provided, compared with the ordinary semi-open enclosure, it has better wrapping property and stronger protective performance. It can effectively prevent the glass splashing material from accidentally hurting people while facilitating the placement of the test bottle, improving the safety of the device during use. At the same time, glass bottles of different lengths greater than can be stably placed, ensuring that the pendulum can normally strike the bottle body, strengthening the applicability of the device, and making the device more flexible and practical during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 It is a front view three-dimensional schematic diagram of the structure of the present utility model;
[0020] Figure 2 It is a partial sectional three-dimensional schematic diagram of the structure of the present utility model;
[0021] Figure 3 It is a partial working state three-dimensional schematic diagram of the structure of the present utility model;
[0022] Figure 4 It is a partial exploded three-dimensional schematic diagram of the structure of the present utility model;
[0023] Figure 5 It is a three-dimensional schematic diagram of the data processor of the structure of the present utility model.
[0024] In the figure: 1. Transparent protective shell; 2. Glass slag collection box; 3. Channel groove; 4. Bracket; 5. Data processor; 6. Start-stop button; 7. Motor; 8. Limit groove; 9. Bolt; 10. Sealing plate; 11. Fixed block; 12. Pendulum; 13. Limit block; 14. Semi-elliptical cam; 15. Adjustment component; 151. Long rod; 152. Card slot; 153. Card block; 154. Return spring; 155. Ring sleeve; 156. Bottom plate; 16. Entrance groove. Detailed implementation manner
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1-5 , an embodiment provided by the present invention: A detection device for processing glass bottles to prevent splashing of materials, including a transparent protective shell 1, a glass slag collection box 2 is slidably inserted into the inner bottom end of the transparent protective shell 1, a channel groove 3 is opened on one side of the top end of the transparent protective shell 1, an entrance groove 16 is opened on the other side of the transparent protective shell 1, a sealing plate 10 is slidably inserted into the other side of the transparent protective shell 1, and fixed blocks 11 are fixed on both sides of the sealing plate 10. Bolts 9 are slidably inserted near both ends of the transparent protective shell 1 close to the sealing plate 10. A bracket 4 is fixed on the top end of the transparent protective shell 1, and a data processor 5 is installed on the upper surface of the bracket 4. A start-stop button 6 is arranged on one side of the top end of the bracket 4. A motor 7 is installed in the middle of the top end of the bracket 4, and the output end of the motor 7 passes through the bracket 4 and is connected to a bearing seat. A semi-elliptical cam 14 is fixedly sleeved on the outer surface of the bearing seat. A limit groove 8 is opened through one side of the bracket 4, and a pendulum 12 is rotatably arranged in the limit groove 8 through a bearing;
[0027] Adjustment component 15, an adjustment component 15 is fixed on one side of the inner wall of the sealing plate 10. The adjustment component 15 includes a long rod 151, and one side of the long rod 151 is fixedly connected to the inner wall of the sealing plate 10. There are two groups of long rods 151, and the two groups of long rods 151 are symmetrically distributed on one side of the inner wall of the sealing plate 10. A card slot 152 is opened on one side of the long rod 151;
[0028] Furthermore, the channel groove 3 and the limit groove 8 are on the same vertical horizontal line, the widths of the channel groove 3 and the limit groove 8 are equal, and the widths of the channel groove 3 and the limit groove 8 are greater than the diameter of the pendulum 12. According to Figure 1 , Figure 2 and Figure 3 shown, the pendulum 12 can swing normally without being blocked.
[0029] Further, there are two sets of bolts 9, which are symmetrically distributed at both ends of one side of the transparent protective case 1. The bottom end of the bolt 9 is slidably inserted into the inner part of one end of the fixed block 11. According to the attached Figure 1 and the attached Figure 4 shown, it is convenient to fix the transparent protective case 1 and the closing plate 10, and prevent the closing plate 10 from falling due to impact force.
[0030] Further, limit blocks 13 are provided at both the top and bottom of the support bracket 4 on both sides of the limit groove 8, and there are four sets of limit blocks 13. The four sets of limit blocks 13 are symmetrically and mirror - distributed at the top and bottom of the support bracket 4. The limit blocks 13 are set to be arc - shaped, and the center of the limit block 13 is on the same horizontal line as the center of the bearing inside the limit groove 8. A ring groove is opened on the surface of the limit block 13, and a sliding column is slidably inserted into the inner part of the ring groove. One end of the sliding column is fixedly connected to the outer wall of the pendulum 12. According to the attached Figure 1 and the attached Figure 2 shown, the pendulum 12 rotates more smoothly and is not prone to skew.
[0031] Further, the adjusting assembly 15 further includes a clamping block 153, and one end of the clamping block 153 is slidably inserted into the inner part of the clamping slot 152. There are four sets of clamping blocks 153, which are symmetrically distributed on one side of the two long rods 151. A reset spring 154 is fixed between every two sets of clamping blocks 153. A ring sleeve 155 is slidably sleeved on one side of two sets of clamping blocks 153, and a bottom plate 156 is slidably sleeved on one side of the other two sets of clamping blocks 153. According to the attached Figure 4 and the attached Figure 5 shown, it is convenient to place glass bottles of different lengths and sizes stably, and enhance the flexibility of the device in use.
[0032] Further, there are multiple sets of clamping slots 152, and the multiple sets of clamping slots 152 are equidistantly distributed on one side of the long rod 151 in a linear array manner. According to the attached Figure 4 and the attached Figure 5 shown, the device has multiple adjustable gears and can adapt to more glass bottles with different lengths.
[0033] Working principle: When in use, first place the transparent protective case 1 in a suitable position, then pull up two groups of pins 9 to separate them from the fixed blocks 11, and then pull out the closing plate 10. Next, place the glass bottle to be detected on the upper surface of the bottom plate 156, making the upper end of the glass bottle closely adhere to the inner side of the collar 155. If the length of the glass bottle is too long or too short, first move every two groups of clamping blocks 153 centrally, causing the return spring 154 to be compressed under force. After one end of the clamping block 153 slides out of the internal slot 152 and away from the long rod 151, then move the bottom plate 156 and the collar 155 up or down according to the length of the bottle body. After the positions of the collar 155 and the bottom plate 156 are adjusted to a suitable position, release the clamping block 153. Under the resilience of the return spring 154, one end of the clamping block 153 is inserted into the slot 152 at an appropriate position, so that the height positions of the collar 155 and the bottom plate 156 are fixed. Then insert the closing plate 10 back into the transparent protective case 1 to block the inlet slot 16 with the closing plate 10. Then use the pin 9 to insert into one end of the fixed block 11 to fix the positions of the transparent protective case 1 and the closing plate 10.
[0034] After that, connect to the mains power supply to power on the device, and then press the corresponding button of the start-stop button 6 to start the motor 7. The motor 7 is a variable-frequency motor with adjustable speed. The user can use an external controller in advance to slow down the speed of the output end of the motor 7 to a suitable state. This is prior art and will not be elaborated too much. The supporting bracket 4 supports the motor 7. Then the output end of the motor 7 drives the bearing seat and the semi-elliptical cam 14 to rotate. At this time, the operator can stand outside the safe distance and wait. As the semi-elliptical cam 14 rotates, the long-axis end of the semi-elliptical cam 14 pushes against the pendulum 12, causing it to rotate within the limit slot 8. The bottom end of the pendulum 12 gradually rises. After the long-axis end of the semi-elliptical cam 14 leaves the pendulum 12, the pendulum 12 swings and falls under the influence of gravity. The sliding columns on both sides of the top of the pendulum 12 slide along the annular groove of the limit block 13, making the pendulum 12 not prone to deflection and accurately hitting the test bottle. Then press the corresponding button of the start-stop button 6 again to turn off the motor 7. If the bottle body is broken, the glass fragments will directly fall into the glass slag collection box 2. Later, the glass slag collection box 2 can be pulled out for cleaning. And various components such as the external voltage sensor installed on the bottle body will transmit information to the data processor 5. After analysis and processing by the data processor 5, relevant data is obtained to determine whether the glass bottle is qualified. This is existing mature technology and will not be elaborated too much here. The above is the entire working principle of this utility model.
[0035] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A splash-proof glass bottle processing detection device, comprising a transparent protective shell (1), characterized in that: A glass slag collecting box (2) is slidably inserted into the bottom of the transparent protective shell (1), a channel groove (3) is provided on one side of the top of the transparent protective shell (1), an entrance groove (16) is provided on the other side of the transparent protective shell (1), a closing plate (10) is slidably inserted into the other side of the transparent protective shell (1), and fixing blocks (11) are fixed on both sides of the closing plate (10), latches (9) are slidably inserted at both ends of the transparent protective shell (1) near the closing plate (10), and the top of the transparent protective shell (1) is provided with a sealing plate (10). A support frame (4) is fixed, and a data processor (5) is installed on the upper surface of the support frame (4); a start / stop button (6) is arranged on one side of the top of the support frame (4); a motor (7) is installed in the middle of the top of the support frame (4); the output end of the motor (7) passes through the support frame (4) and is connected to a bearing seat; a semi-elliptical cam (14) is fixedly sleeved on the outer surface of the bearing seat; a limiting groove (8) is provided through one side of the support frame (4), and a pendulum (12) is rotatably arranged inside the limiting groove (8) via a bearing; An adjustment component (15) is fixed to one side of the inner wall of the closing plate (10), the adjustment component (15) comprising a long rod (151), one side of the long rod (151) is fixedly connected to one side of the inner wall of the closing plate (10), two groups of the long rods (151) are provided, the two groups of the long rods (151) are symmetrically distributed on one side of the inner wall of the closing plate (10), and a clamping groove (152) is provided on one side of the long rod (151).
2. The splash-proof glass bottle processing detection device according to claim 1 is characterized in that: The channel groove (3) and the limiting groove (8) are located on the same vertical horizontal line, the channel groove (3) and the limiting groove (8) have the same width, and the width of the channel groove (3) and the limiting groove (8) is greater than the diameter of the pendulum (12).
3. The splash-proof glass bottle processing detection device according to claim 1 is characterized in that: The latch pins (9) are provided in two groups, and the two groups of the latch pins (9) are symmetrically distributed at both ends of one side of the transparent protective shell (1), and the bottom ends of the latch pins (9) are slidably inserted into one end of the fixing block (11).
4. The splash-proof glass bottle processing detection device according to claim 1 is characterized in that: The top and bottom ends of the support frame (4) are both provided with limit blocks (13) on both sides of the limit groove (8), and there are four groups of limit blocks (13). The four groups of limit blocks (13) are symmetrically and mirror-image-distributed at the top and bottom ends of the support frame (4). The limit blocks (13) are arranged in an arc shape, and the center of the limit blocks (13) is on the same horizontal line as the center of the bearing inside the limit groove (8). An annular groove is provided on the surface of the limit block (13), and a sliding column is slidably inserted inside the annular groove, and one end of the sliding column is fixedly connected to the outer wall of the pendulum (12).
5. The splash-proof glass bottle processing detection device according to claim 1 is characterized in that: The adjustment assembly (15) further comprises a clamping block (153), and one end of the clamping block (153) is slidably inserted in the interior of the clamping slot (152). The clamping blocks (153) are provided in four groups, and the four groups of the clamping blocks (153) are symmetrically distributed on one side of the two groups of the long rods (151). A return spring (154) is fixed in the middle of each two groups of the clamping blocks (153), wherein one side sliding sleeve of two groups of the clamping blocks (153) is provided with a ring sleeve (155), and one side sliding sleeve of the other two groups of the clamping blocks (153) is provided with a bottom plate (156).
6. The splash-proof glass bottle processing detection device according to claim 1, characterized in that: The card slots (152) are provided in a plurality of groups, and the plurality of groups of card slots (152) are distributed at equal distances on one side of the long rod (151) in a linear array manner.