Impact testing machine

By designing an impact test machine containing flip and vibration chip removal mechanism, the problem of manually cleaning debris in the prior art is solved, and automatic cleaning and collection is realized, saving manpower and improving testing efficiency.

CN222913375UActive Publication Date: 2025-05-27ZHEJIANG HENGMEI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421662726.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-27
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing impact testing machines lack self-cleaning function, which causes debris generated during testing to require manual cleaning, which is more troublesome.

Method used

An impact test machine including a chassis, protective door, electromagnet, adapter plate, pendulum, support box, clamping block, flip mechanism, vibration chip removal mechanism and garbage box were designed. Through the flip and vibration mechanism, automatic cleaning and collection of residual debris in the clamping block is realized.

Benefits of technology

It realizes automatic cleaning and collection of debris generated during impact tests, saving manpower and improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impact testing machine, including case, protective door, electromagnet, pinboard, pendulum bob, support box, clamping block, turnover mechanism, vibration chip removal mechanism and garbage box, the front side of case is equipped with two protective door, the pinboard is fixed on the top of case, the pinboard is fixed with electromagnet, the inside of case is rotatingly connected with pendulum bob, the support box is equipped with the clamping block, the turnover mechanism is equipped with the vibration chip removal mechanism and the garbage box is equipped with the clamping block. A supporting box is arranged in the machine box below the pendulum bob, a clamping block is fixed in the supporting box, a clamping groove is formed in the clamping block, a clamping bolt screwed into the clamping groove is installed on the clamping block, an overturning mechanism used for driving the supporting box and the clamping block to overturn up and down is installed in the machine box, and a vibration chip removal mechanism is installed at the bottom of the supporting box. And a garbage box is placed in the case below the supporting box. According to the utility model, chippings generated during the impact test are convenient to clean and collect, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of impact testing machines, in particular to an impact testing machine. Background Technique

[0002] An impact testing machine refers to a material testing machine that applies an impact test force to a specimen to conduct an impact test. Impact testing machines are divided into manual pendulum impact testing machines, semi-automatic impact testing machines, digital display impact testing machines, microcomputer-controlled impact testing machines, drop hammer impact testing machines, and non-metal impact testing machines, etc. By replacing the pendulum and the specimen base, tests in two forms of simply supported beam and cantilever beam can be realized.

[0003] When producing plastics, a cantilever beam impact testing machine is often used to test the impact resistance of plastics. When using a cantilever beam impact testing machine, it is necessary to first use a fixture to clamp the material, and then use a pendulum to impact the material. The existing impact testing machines do not have the function of self-cleaning. Since some materials cannot withstand the impact during testing and will be crushed, the debris will fall into the fixture and need to be cleaned manually, which is rather troublesome. Therefore, in view of the above situation, there is an urgent need to develop an impact testing machine that is convenient for cleaning and collecting the debris generated during impact testing and saves manpower, so as to overcome the deficiencies in current practical applications and meet the current needs. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an impact testing machine to solve the problems raised in the above background technique.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An impact testing machine includes a chassis, a protective door, an electromagnet, a transfer board, a pendulum, a support box, a clamping block, a flipping mechanism, a vibration chip removal mechanism, and a garbage box. Two protective doors are installed on the front side of the chassis. A transfer board is fixed on the top of the chassis, and an electromagnet is fixed on the transfer board. A pendulum is rotatably connected inside the chassis. A support box is arranged inside the chassis below the pendulum. A clamping block is fixed inside the support box. A clamping groove is arranged on the clamping block, and a clamping bolt screwed into the clamping groove is installed on the clamping block. A flipping mechanism for driving the support box and the clamping block to flip up and down is installed inside the chassis. A vibration chip removal mechanism is installed at the bottom of the support box. A garbage box is placed inside the chassis below the support box. The vibration chip removal mechanism includes: a rotating shaft, a synchronous pulley, a synchronous belt, a cam, and a second motor. Two rotating shafts are rotatably connected to the bottom of the support box. A synchronous pulley is installed on each rotating shaft. The two synchronous pulleys are connected by a synchronous belt. A cam is installed on each rotating shaft. The second motor is fixed to the bottom of the support box, and the output shaft of the second motor is connected to one of the rotating shafts.

[0007] Preferably, the protective door is rotatably connected to the chassis through a hinge, and the protective door is made of a transparent material.

[0008] Preferably, the electromagnet forms a 60° angle with the horizontal plane.

[0009] Preferably, the flipping mechanism includes: a first motor, a first gear, a second gear and a transmission shaft. The first motor is fixed inside the chassis. A first gear is installed on the output shaft of the first motor. A second gear meshing with the first gear is installed on one side of the first gear. The second gear is installed on the transmission shaft. The transmission shaft is fixed to the bottom of the support box, and the transmission shaft is rotatably connected inside the chassis.

[0010] Preferably, a control panel is installed on the side of the chassis.

[0011] Preferably, the electromagnet, the first motor and the second motor are all electrically connected to the control panel.

[0012] The beneficial effects of the present utility model are as follows: When using this impact testing machine, first raise the pendulum so that the electromagnet attracts the pendulum. Then, place the plastic to be tested into the card slot, and then tighten the clamping bolt to clamp the plastic. Then, close the two protective doors, and then turn off the electromagnet. The pendulum impacts the plastic fixed on the clamping block under the action of gravity. When cleaning, raise the pendulum to the electromagnet again to attract it. Then, drive the first gear, the second gear and the transmission shaft to rotate through the first motor. Drive the support box and the clamping block to flip up and down through the rotation of the transmission shaft, so that the clamping block faces the trash box. Finally, drive the rotating shaft to rotate through the second motor, drive the cam to rotate through the rotation of the rotating shaft, and vibrate the support box and the clamping block through the rotation of the cam. Under the action of vibration, the residual debris in the clamping block falls into the trash box and is collected. In summary, the present utility model is convenient for cleaning and collecting the debris generated during the impact test and saves manpower. Description of the Drawings

[0013] Figure 1 is a schematic three-dimensional structure of the present utility model Figure 1 。

[0014] Figure 2 is a schematic three-dimensional structure of the present utility model Figure 2 。

[0015] Figure 3 is a schematic diagram of the use state of the present utility model.

[0016] Figure 4 is a schematic diagram of the cleaning state of the present utility model.

[0017] Figure 5 is a schematic diagram of a partial structure of the present utility model Figure 1。

[0018] Figure 6 Partial structural schematic diagram of the present utility model Figure 2 。

[0019] Legend description:

[0020] 1. Chassis; 2. Protection door; 3. Control panel; 4. Electromagnet; 5. Adapter board; 6. Pendulum; 7. Support box; 8. Clamping block; 801. Card slot; 802. Clamping bolt; 9. Flipping mechanism; 901. First motor; 902. First gear; 903. Second gear; 904. Transmission shaft; 10. Vibrating chip removal mechanism; 1001. Rotating shaft; 1002. Synchronous pulley; 1003. Synchronous belt; 1004. Cam; 1005. Second motor; 11. Waste box. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Specific embodiments are given below.

[0023] See Figures 1 to 6, in the embodiment of the present utility model, an impact testing machine includes a chassis 1, a protective door 2, an electromagnet 4, a transfer board 5, a pendulum 6, a support box 7, a clamping block 8, a flipping mechanism 9, a vibration chip removal mechanism 10 and a trash box 11. Two protective doors 2 are installed on the front side of the chassis 1. The protective door 2 is rotatably connected to the chassis 1 through a hinge. The protective door 2 is made of a transparent material. A transfer board 5 is fixed on the top of the chassis 1. An electromagnet 4 is fixed on the transfer board 5. The electromagnet 4 forms a 60° angle with the horizontal plane. A pendulum 6 is rotatably connected inside the chassis 1. A support box 7 is arranged inside the chassis 1 below the pendulum 6. A clamping block 8 is fixed inside the support box 7. A clamping groove 801 is arranged on the clamping block 8. A clamping bolt 802 screwed into the clamping groove 801 is installed on the clamping block 8. A flipping mechanism 9 for driving the support box 7 and the clamping block 8 to flip up and down is installed inside the chassis 1. A vibration chip removal mechanism 10 is installed at the bottom of the support box 7. A trash box 11 is placed inside the chassis 1 below the support box 7. During use, first raise the pendulum 6 so that the electromagnet 4 attracts the pendulum 6. Then, place the plastic to be tested into the clamping groove 801 (the top of the plastic extends outside the clamping groove 801), and then tighten the clamping bolt 802 to clamp the plastic. Then, close the two protective doors 2, and then turn off the electromagnet 4. The pendulum 6 impacts the plastic fixed on the clamping block 8 under the action of gravity. During cleaning, raise the pendulum 6 to the position of the electromagnet 4 and attract it. Then, drive the support box 7 and the clamping block 8 to flip up and down through the flipping mechanism 9 so that the clamping block 8 faces the trash box 11. Finally, vibrate the support box 7 and the clamping block 8 through the vibration chip removal mechanism 10. Under the action of vibration, the residual debris in the clamping block 8 falls into the trash box 11 and is collected.

[0024] The flipping mechanism 9 includes: a first motor 901, a first gear 902, a second gear 903 and a transmission shaft 904. The first motor 901 is fixed inside the chassis 1. A first gear 902 is installed on the output shaft of the first motor 901. A second gear 903 meshing with the first gear 902 is installed on one side of the first gear 902. The second gear 903 is installed on the transmission shaft 904. The transmission shaft 904 is fixed to the bottom of the support box 7. The transmission shaft 904 is rotatably connected inside the chassis 1. During use, drive the first gear 902, the second gear 903 and the transmission shaft 904 to rotate through the first motor 901, and drive the support box 7 to rotate through the rotation of the transmission shaft 904.

[0025] The vibration chip removal mechanism 10 includes: a rotating shaft 1001, a synchronous pulley 1002, a synchronous belt 1003, a cam 1004, and a second motor 1005. Two rotating shafts 1001 are rotatably connected to the bottom of the support box 7. A synchronous pulley 1002 is installed on each rotating shaft 1001. The two synchronous pulleys 1002 are drivingly connected by a synchronous belt 1003. A cam 1004 is installed on each rotating shaft 1001. The second motor 1005 is fixed to the bottom of the support box 7. The output shaft of the second motor 1005 is connected to one of the rotating shafts 1001. During use, the second motor 1005 drives the rotating shaft 1001 to rotate. The rotation of the rotating shaft 1001 drives the cam 1004 to rotate. The rotation of the cam 1004 vibrates the support box 7.

[0026] A control panel 3 is installed on the side of the chassis 1. The electromagnet 4, the first motor 901, and the second motor 1005 are all electrically connected to the control panel 3 for convenient control.

[0027] Working principle: When this impact testing machine is in use, first raise the pendulum 6 so that the electromagnet 4 attracts the pendulum 6. Then, place the plastic to be tested into the card slot 801 (the top of the plastic extends outside the card slot 801), and then tighten the clamping bolt 802 to clamp the plastic. Then, close the two protective doors 2, and then turn off the electromagnet 4. The pendulum 6 impacts the plastic fixed on the clamping block 8 under the action of gravity. During cleaning, raise the pendulum 6 to the electromagnet 4 again to be attracted. Then, the first motor 901 drives the first gear 902, the second gear 903, and the transmission shaft 904 to rotate. The rotation of the transmission shaft 904 drives the support box 7 and the clamping block 8 to turn up and down, so that the clamping block 8 faces the trash box 11. Finally, the second motor 1005 drives the rotating shaft 1001 to rotate. The rotation of the rotating shaft 1001 drives the cam 1004 to rotate. The rotation of the cam 1004 vibrates the support box 7 and the clamping block 8. Under the action of vibration, the residual debris in the clamping block 8 falls into the trash box 11 and is collected.

[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An impact testing machine, characterized in that: The invention comprises a chassis (1), a protective door (2), an electromagnet (4), an adapter plate (5), a pendulum (6), a support box (7), a clamping block (8), a flipping mechanism (9), a vibrating chip removal mechanism (10) and a garbage box (11); two protective doors (2) are installed on the front side of the chassis (1); an adapter plate (5) is fixed on the top of the chassis (1); an electromagnet (4) is fixed on the adapter plate (5); a pendulum (6) is rotatably connected inside the chassis (1); a support box (7) is arranged below the pendulum (6) in the chassis (1); a clamping block (8) is fixed in the support box (7); a clamping slot (801) is arranged on the clamping block (8); a clamping bolt (802) screwed into the clamping slot (801) is installed on the clamping block (8); and a flipping mechanism for driving the support box (7) and the clamping block (8) to flip up and down is installed in the chassis (1). (9), a vibration chip removal mechanism (10) is installed at the bottom of the support box (7), a garbage box (11) is placed in the chassis (1) below the support box (7), and the vibration chip removal mechanism (10) comprises: a rotating shaft (1001), a synchronous wheel (1002), a synchronous belt (1003), a cam (1004) and a second motor (1005), the bottom of the support box (7) is rotatably connected to two rotating shafts (1001), each of the rotating shafts (1001) is installed with a synchronous wheel (1002), the two synchronous wheels (1002) are connected to each other by a synchronous belt (1003), each of the rotating shafts (1001) is installed with a cam (1004), the second motor (1005) is fixed to the bottom of the support box (7), and the output shaft of the second motor (1005) is connected to a rotating shaft (1001).

2. The impact testing machine according to claim 1, characterized in that: The protective door (2) is rotatably connected to the chassis (1) via a hinge, and the protective door (2) is made of a transparent material.

3. The impact testing machine according to claim 1, characterized in that: The electromagnet (4) forms an angle of 60° with the horizontal plane.

4. The impact testing machine according to claim 1, characterized in that: The flip mechanism (9) comprises: a first motor (901), a first gear (902), a second gear (903) and a transmission shaft (904); the first motor (901) is fixed in the chassis (1); the first gear (902) is mounted on the output shaft of the first motor (901); a second gear (903) meshing with the first gear (902) is mounted on one side of the first gear (902); the second gear (903) is mounted on the transmission shaft (904); the transmission shaft (904) is fixed to the bottom of the support box (7); and the transmission shaft (904) is rotatably connected to the chassis (1).

5. The impact testing machine according to claim 4, characterized in that: A control panel (3) is installed on the side of the chassis (1).

6. The impact testing machine according to claim 5, characterized in that: The electromagnet (4), the first motor (901) and the second motor (1005) are all electrically connected to the control panel (3).