Capacitor processing and assembling device

Abstract

The utility model belongs to the field of capacitors, and discloses a capacitor processing and assembling device, which comprises a welding head; the welding head is connected with the first position adjusting mechanism, and the first position adjusting mechanism is used for adjusting the position of the welding head; a clamp; and the clamp is connected with the second position adjusting mechanism, and the second position adjusting mechanism is used for adjusting the position of the clamp. The position of the welding head can be adjusted through the first position adjusting mechanism, the position of the clamp can be adjusted through the second position adjusting mechanism, the positions of the welding head and the clamp can be adjusted, and high applicability is achieved.

Description

Technical Field

[0001] The utility model relates to the field of capacitors, in particular to a capacitor processing and assembling device. Background Art

[0002] A capacitor is an element that stores electrical charge and electrical energy (electric potential energy). Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering.

[0003] During the assembly and processing of capacitors, it is necessary to weld the capacitor core and the capacitor core connecting piece. The capacitor core is usually cylindrical. Operators generally use jigs to clamp and position the left and right sides of the capacitor core, and then the operator holds the welding head to perform welding, or a welding device is used for welding. In this technical solution, the position of the jig is not adjustable relative to the welding head, or the position of the welding head is not adjustable relative to the jig, which has great limitations in use. And during the process of clamping and positioning the left and right sides of the capacitor core by using the jig, it is easy to occur that the operator applies too much clamping force, resulting in the circumferential deformation of the capacitor core. Summary of the Utility Model

[0004] In order to overcome at least one of the above-mentioned defects of the prior art, the utility model provides a capacitor processing and assembling device, which can adjust the position of the welding head through the first position adjusting mechanism, and can also adjust the position of the jig through the second position adjusting mechanism. The positions of the welding head and the jig can both be adjusted, and it has strong applicability.

[0005] The technical solution adopted by the utility model to solve its problems is:

[0006] A capacitor processing and assembling device includes:

[0007] A welding head;

[0008] A first position adjusting mechanism, the welding head is connected to the first position adjusting mechanism, and the first position adjusting mechanism is used to adjust the position of the welding head;

[0009] A jig;

[0010] A second position adjusting mechanism, the jig is connected to the second position adjusting mechanism, and the second position adjusting mechanism is used to adjust the position of the jig.

[0011] In a preferred embodiment, the first position adjusting mechanism includes a first driving unit, a first linear track, a second driving unit, and a second linear track. The first linear track extends along a first direction, the second linear track extends along a second direction, the first driving unit drives the welding head and the second linear track to move along the first linear track together, and the second driving unit drives the welding head to move along the second linear track;

[0012] The second position adjusting mechanism includes a third driving unit and a third linear track. The third linear track extends along the third direction, and the third driving unit drives the fixture to move along the third linear track.

[0013] In a preferred embodiment, the first direction, the second direction, and the third direction are perpendicular to each other.

[0014] In a preferred embodiment, the first position adjusting mechanism further includes a first lead screw and a first sliding table. The first sliding table is sleeved on the first lead screw, and the first sliding table is threadedly connected to the first lead screw. Moreover, the first sliding table is slidably connected to the first linear track. The first driving unit is a first motor, and the first motor is connected to the first lead screw. The first motor drives the first lead screw to rotate so that the first sliding table slides along the first linear track.

[0015] The first position adjusting mechanism further includes a second lead screw and a second sliding table. The second sliding table is sleeved on the second lead screw, and the second sliding table is threadedly connected to the second lead screw. Moreover, the second sliding table is slidably connected to the second linear track. The second driving unit is a second motor, and the second motor is connected to the second lead screw. The second motor drives the second lead screw to rotate so that the second sliding table slides along the second linear track.

[0016] The second lead screw, the second sliding table, the second linear track, and the second driving unit are all arranged on the first sliding table, and the welding head is arranged on the second sliding table.

[0017] The second position adjusting mechanism further includes a third lead screw and a third sliding table. The third sliding table is sleeved on the third lead screw, and the third sliding table is threadedly connected to the third lead screw. Moreover, the third sliding table is slidably connected to the third linear track. The third driving unit is a third motor, and the third motor is connected to the third lead screw. The third motor drives the third lead screw to rotate so that the third sliding table slides along the third linear track.

[0018] The fixture is arranged on the third sliding table.

[0019] In a preferred embodiment, the capacitor processing and assembling device includes at least two fixtures. Each fixture is correspondingly provided with a second position adjusting mechanism, and the two fixtures are arranged at intervals along the direction of the first linear track.

[0020] In a preferred embodiment, the fixture includes a substrate, a first positioning post, and a pressing plate. The capacitor core is placed on the substrate. The two first positioning posts are used to position the side surface of the capacitor core, and the pressing plate is used to position the top surface of the capacitor core.

[0021] In a preferred embodiment, the fixture includes a substrate and a first positioning post. The first positioning post is arranged on the substrate. The capacitor core is placed on the substrate, and the first positioning post is used to position the core part of the capacitor core.

[0022] In a preferred embodiment, the fixture further includes a second positioning post. An installation groove for installing the capacitor core connecting piece is provided on the substrate, and the capacitor core connecting piece is connected to the installation groove through the second positioning post.

[0023] In a preferred embodiment, an avoidance groove for placing the capacitor core connecting piece is provided on the substrate.

[0024] In a preferred embodiment, the capacitor processing and assembling device further includes a frame and an operating table. The operating table is arranged on the frame. A welding head and a first position adjusting mechanism are arranged on the frame, a fixture and a second position adjusting mechanism are arranged on the operating table, and the welding head is arranged above the fixture.

[0025] In summary, the present utility model has the following technical effects: The position of the welding head can be adjusted by the first position adjusting mechanism of the present utility model, and the position of the fixture can also be adjusted by the second position adjusting mechanism. The positions of both the welding head and the fixture can be adjusted, which has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the overall structure of Embodiment 1 of the present utility model;

[0027] Figure 2 is a schematic structural diagram of a partial structure of Embodiment 1 of the present utility model from the first perspective;

[0028] Figure 3 is a schematic structural diagram of a partial structure of Embodiment 1 of the present utility model from the second perspective;

[0029] Figure 4 is a schematic structural diagram of a fixture of Embodiment 1 of the present utility model;

[0030] Figure 5 is a schematic diagram of the usage state of a fixture of Embodiment 1 of the present utility model;

[0031] Figure 6 is a schematic structural diagram of another included angle of Embodiment 1 of the present utility model;

[0032] Figure 7 is a schematic diagram of the usage state of another fixture of Embodiment 1 of the present utility model;

[0033] Figure 8 is a schematic structural diagram of a fixture of Embodiment 2 of the present utility model;

[0034] Figure 9 is a schematic diagram of the usage state of a fixture of Embodiment 2 of the present utility model;

[0035] Figure 10 is a schematic structural diagram of another included angle of Embodiment 2 of the present utility model;

[0036] Figure 11 This is a schematic diagram of the usage state of another fixture in Embodiment 2 of the present utility model.

[0037] Among them, the meanings of the reference numerals are as follows:

[0038] 10. Welding head, 20. First position adjusting mechanism, 201. First driving unit, 202. First linear track, 203. Second driving unit, 204. Second linear track, 205. First lead screw, 206. First slide table, 207. Second lead screw, 208. Second slide table, 30. Fixture, 301. Substrate, 302. First positioning post, 303. Pressure plate, 304. Second positioning post, 305. Installation groove, 306. Avoidance groove, 40. Second position adjusting mechanism, 401. Third driving unit, 402. Third linear track, 403. Third lead screw, 404. Third slide table, 50. Capacitor core, 60. Capacitor core connecting piece, 70. Frame, 80. Operating table. Detailed implementation manners

[0039] For better understanding and implementation, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0040] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.

[0042] Embodiment 1

[0043] Refer to Figures 1-9 , the present utility model discloses a capacitor processing and assembling device, including: a welding head 10; a first position adjusting mechanism 20, the welding head 10 is connected to the first position adjusting mechanism 20, and the first position adjusting mechanism 20 is used to adjust the position of the welding head 10; a fixture 30; a second position adjusting mechanism 40, the fixture 30 is connected to the second position adjusting mechanism 40, and the second position adjusting mechanism 40 is used to adjust the position of the fixture 30.

[0044] Based on the above structure, the utility model can adjust the position of the welding head 10 through the first position adjusting mechanism 20, and can also adjust the position of the fixture 30 through the second position adjusting mechanism 40. The positions of both the welding head 10 and the fixture 30 can be adjusted, which has strong applicability.

[0045] In the embodiment of the utility model, the first position adjusting mechanism 20 includes a first driving unit 201, a first linear track 202, a second driving unit 203 and a second linear track 204. The first linear track 202 extends along the first direction, the second linear track 204 extends along the second direction. The first driving unit 201 drives the welding head 10 and the second linear track 204 to move along the first linear track 202 together, and the second driving unit 203 drives the welding head 10 to move along the second linear track 204; the second position adjusting mechanism 40 includes a third driving unit 401 and a third linear track 402. The third linear track 402 extends along the third direction, and the third driving unit 401 drives the fixture 30 to move along the third linear track 402.

[0046] In the embodiment of the utility model, the first direction, the second direction and the third direction are perpendicular to each other.

[0047] Preferably, the first direction is the direction of the X-axis of the coordinate axis, the second direction is the direction of the Z-axis of the coordinate axis, and the third direction is the direction of the Y-axis of the coordinate axis. In this way, the welding head 10 can move along the Z-axis direction and also along the X-axis direction, and the fixture 30 can move along the Y-axis direction.

[0048] In the embodiment of the present utility model, the first position adjusting mechanism 20 further includes a first lead screw 205 and a first slide table 206. The first slide table 206 is sleeved on the first lead screw 205, and the first slide table 206 is in threaded connection with the first lead screw 205. Moreover, the first slide table 206 is slidably connected to the first linear track 202. The first driving unit 201 is a first motor, and the first motor is connected to the first lead screw 205. The first motor drives the first lead screw 205 to rotate so as to enable the first slide table 206 to slide along the first linear track 202. The first position adjusting mechanism 20 further includes a second lead screw 207 and a second slide table 208. The second slide table 208 is sleeved on the second lead screw 207, and the second slide table 208 is in threaded connection with the second lead screw 207. Moreover, the second slide table 208 is slidably connected to the second linear track 204. The second driving unit 203 is a second motor, and the second motor is connected to the second lead screw 207. The second motor drives the second lead screw 207 to rotate so as to enable the second slide table 208 to slide along the second linear track 204. The second lead screw 207, the second slide table 208, the second linear track 204 and the second driving unit 203 are all arranged on the first slide table 206, and the welding head 10 is arranged on the second slide table 208. The second position adjusting mechanism 40 further includes a third lead screw 403 and a third slide table 404. The third slide table 404 is sleeved on the third lead screw 403, and the third slide table 404 is in threaded connection with the third lead screw 403. Moreover, the third slide table 404 is slidably connected to the third linear track 402. The third driving unit 401 is a third motor, and the third motor is connected to the third lead screw 403. The third motor drives the third lead screw 403 to rotate so as to enable the third slide table 404 to slide along the third linear track 402. The fixture 30 is arranged on the third slide table 404.

[0049] It should be noted that the first motor, the first linear track 202, the first lead screw 205 and the first slide table 206 constitute a lead screw slide table mechanism, the second motor, the second linear track 204, the second lead screw 207 and the second slide table 208 constitute a lead screw slide table mechanism, and the third motor, the third linear track 402, the third lead screw 403 and the third slide table 404 also constitute a lead screw slide table mechanism.

[0050] In the embodiment of the present utility model, the capacitor processing and assembling device includes at least two fixtures 30. Each fixture 30 is correspondingly provided with a second position adjusting mechanism 40, and the two fixtures 30 are arranged at intervals along the direction of the first linear track 202.

[0051] In this way, the welding head 10 moves axially along the first linear track 202 and can move between the two fixtures 30, so as to perform processing operations on the capacitor cores 50 clamped on the two fixtures 30.

[0052] Refer to Figures 4-7, taking the example that the capacitor processing and assembling device includes two jigs 30, only one pressing plate 303 is provided above one jig 30, and pressing plates 303 are provided in both the upper and lower directions of the other jig 30. The specific number and position of the pressing plates 303 are determined according to the actual situation and are not limited thereto.

[0053] In the embodiment of the present invention, the jig 30 includes a substrate 301, a first positioning post 302, and a pressing plate 303. The capacitor core 50 is placed on the substrate 301. The two first positioning posts 302 are used to position the side surface of the capacitor core 50, and the pressing plate 303 is used to position the top surface of the capacitor core 50.

[0054] Specifically, during use, the capacitor core 50 is placed flat on the substrate 301. The capacitor core 50 is clamped between the two first positioning posts 302, and both of the two first positioning posts 302 abut against the side surface of the capacitor core 50 to limit the side surface of the capacitor core 50. The capacitor core connecting piece 60 can be inserted between the capacitor core 50 and the substrate 301, and further, the top surface of the capacitor core 50 is pressed tightly by the pressing plate 303 to limit the top surface of the capacitor core 50. Positioning of the capacitor core 50 is achieved through the two first positioning posts 302 and the pressing plate 303, which can avoid circumferential deformation of the capacitor core 50.

[0055] In the embodiment of the present invention, the capacitor processing and assembling device further includes a frame 70 and an operating table 80. The operating table 80 is arranged on the frame 70. A welding head 10 and a first position adjusting mechanism 20 are arranged on the frame 70. A jig 30 and a second position adjusting mechanism 40 are arranged on the operating table 80. The welding head 10 is arranged above the jig 30.

[0056] Embodiment 2

[0057] Refer to Figures 1-3 and Figures 9-11 , different from Embodiment 1, in the embodiment of the present invention, the jig 30 includes a substrate 301 and a first positioning post 302. The first positioning post 302 is arranged on the substrate 301. The capacitor core 50 is placed on the substrate 301, and the first positioning post 302 is used to position the core part of the capacitor core 50.

[0058] In the embodiment of the present invention, the jig 30 further includes a second positioning post 304. An installation groove 305 for installing the capacitor core connecting piece 60 is arranged on the substrate 301. The capacitor core connecting piece 60 is connected to the installation groove 305 through the second positioning post 304.

[0059] In the embodiment of the present invention, an avoidance groove 306 for placing the capacitor core connecting piece 60 is arranged on the substrate 301.

[0060] Refer to 9- Figure 11, taking the example that the capacitor processing and assembling device includes two jigs 30, one jig 30 is only provided with one second positioning post 304, and one capacitor core connecting piece 60 is welded to the top surface of the capacitor core 50; the other jig 30 is provided with two second positioning posts 304, and two capacitor core connecting pieces 60 are respectively welded to the top surface and the bottom surface of the capacitor core 50. The specific number and position of the second positioning posts 304 are determined according to the actual situation and are not limited thereto.

[0061] Specifically, during use, the capacitor core 50 is placed flat on the substrate 301. A positioning hole is provided in the core part of the capacitor core 50, and a first positioning post 302 is inserted into the positioning hole in the core part of the capacitor core 50 to complete the positioning of the capacitor core 50; one end of the capacitor core connecting piece 60 is connected to the substrate 301 by using the second positioning post 304, and the other end of the capacitor core connecting piece 60 extends to the top surface of the capacitor core 50, so that the next operation can be carried out by using the soldering head 10.

[0062] The technical means disclosed in the solution of the present utility model are not limited to the technical means disclosed in the above embodiments, and also include technical solutions composed of any combination of the above technical features. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches are also regarded as the protection scope of the present utility model.

Claims

1. A capacitor processing and assembly device, characterized in that: include: Welding head; A first position adjustment mechanism, the welding head is connected to the first position adjustment mechanism, and the first position adjustment mechanism is used to adjust the position of the welding head; Fixtures; The second position adjustment mechanism is connected to the clamp, and the second position adjustment mechanism is used to adjust the position of the clamp.

2. The capacitor processing and assembly device according to claim 1, characterized in that: The first position adjustment mechanism includes a first driving unit, a first linear track, a second driving unit and a second linear track, the first linear track is extended along a first direction, the second linear track is extended along a second direction, the first driving unit drives the welding head and the second linear track to move along the first linear track, and the second driving unit drives the welding head to move along the second linear track; The second position adjustment mechanism includes a third driving unit and a third linear track. The third linear track is extended along a third direction. The third driving unit drives the clamp to move along the third linear track.

3. The capacitor processing and assembly device according to claim 2, characterized in that: The first direction, the second direction and the third direction are perpendicular to each other.

4. The capacitor processing and assembly device according to claim 2, characterized in that: The first position adjustment mechanism further includes a first screw and a first slide, wherein the first slide is sleeved on the first screw, the first slide is threadedly connected to the first screw, and the first slide is slidably connected to the first linear track, and the first driving unit is a first motor, the first motor is connected to the first screw, and the first motor drives the first screw to rotate so that the first slide slides along the first linear track; The first position adjustment mechanism further includes a second screw and a second slide, the second slide is sleeved on the second screw, the second slide is threadedly connected to the second screw, and the second slide is slidably connected to the second linear track, the second driving unit is a second motor, the second motor is connected to the second screw, and the second motor drives the second screw to rotate so that the second slide slides along the second linear track; The second screw rod, the second slide, the second linear track and the second motor are all arranged on the first slide, and the welding head is arranged on the second slide; The second position adjustment mechanism further includes a third screw and a third slide, wherein the third slide is sleeved on the third screw, the third slide is threadedly connected to the third screw, and the third slide is slidably connected to the third linear track, and the third driving unit is a third motor, the third motor is connected to the third screw, and the third motor drives the third screw to rotate so that the third slide slides along the third linear track; The clamp is arranged on the third slide table.

5. The capacitor processing and assembling device according to claim 2, characterized in that: It comprises at least two clamps, each of which is provided with a corresponding second position adjustment mechanism, and the two clamps are arranged at intervals along the direction of the first linear track.

6. The capacitor processing and assembly device according to claim 1, characterized in that: The fixture includes a substrate, first positioning columns and a pressing plate. The capacitor core is placed on the substrate. The two first positioning columns are used to position the side surfaces of the capacitor core, and the pressing plate is used to position the top surface of the capacitor core.

7. The capacitor processing and assembling device according to claim 1, characterized in that: The fixture includes a substrate and a first positioning column, wherein the first positioning column is arranged on the substrate, the capacitor core is placed on the substrate, and the first positioning column is used to position the core part of the capacitor core.

8. The capacitor processing and assembling device according to claim 7, characterized in that: The fixture further includes a second positioning column, and a mounting groove for mounting a capacitor core connecting piece is provided on the substrate, and the capacitor core connecting piece is connected to the mounting groove through the second positioning column.

9. The capacitor processing and assembling device according to claim 8, characterized in that: The substrate is provided with an avoidance groove for placing the capacitor core connecting piece.

10. The capacitor processing and assembling device according to claim 1, characterized in that: It also includes a frame and an operating table, the operating table is arranged on the frame, the welding head and the first position adjustment mechanism are arranged on the frame, the clamp and the second position adjustment mechanism are arranged on the operating table, and the welding head is arranged above the clamp.

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