Corrosion-resistant and impact-resistant PVC (polyvinyl chloride) cable material

By designing protective mechanisms in cable materials, including protective pipes, cable holes, reinforcement ribs and negative Poisson's ratio buffer plates, the problem of the lack of protective structure in existing cable pipes is solved, effectively buffering and shock absorption of cables is achieved, and the service life of the cable is extended.

CN222915576UActive Publication Date: 2025-05-27SUZHOU CHENGDEBAO MOULD & MELT CO LTD

Patent Information

Application Number
CN202421836601.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing corrosion-resistant, impact-resistant flame-retardant PVC cable pipe lacks a structure to protect the cable, which causes the cable to easily break after being impacted, affecting its long-term use.

Method used

A corrosion-resistant and impact-resistant PVC cable material is designed, including cable tubes and protective mechanisms. The protection mechanism consists of a protective tube, cable hole, reinforcement rib and buffer plate. The protective tube is interlocked with the inner side of the cable tube. The cable hole provides an orderly layout space. The reinforcement ribs enhance the structural strength of the protective tube. The buffer plate is set to a negative Poisson ratio to absorb and disperse impact forces.

Benefits of technology

By setting up a protective mechanism, the cable can effectively buffer and dampen when impacted, reduce the risk of breakage, extend the service life of the cable, and improve the efficiency of cable finishing and maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222915576U_ABST
Patent Text Reader

Abstract

The utility model discloses a corrosion-resistant impact-resistant PVC (polyvinyl chloride) cable material, which belongs to the technical field of cable protection and is characterized by comprising a cable tube and a protection mechanism, the protection mechanism is clamped on the inner side of the cable tube, and the cable tube can support and limit the protection mechanism by arranging the cable tube. The protection pipe can support and limit the cable holes, the reinforcing ribs and the buffer plate, and the protection pipe has good corrosion resistance, can effectively resist corrosion of external chemical substances, ensures long-term stable operation of the internal cable in a severe environment, and improves the service life of the internal cable. The arrangement of the cable holes provides an ordered layout space for the cables, disordered winding among the cables is avoided, the arrangement and maintenance efficiency of the cables is improved, the reinforcing ribs are bolted to the inner side of the protection tube, the structural strength of the protection tube is greatly enhanced, and the protection tube can bear larger external force impact.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable protection, and particularly relates to a corrosion-resistant and impact-resistant PVC cable material. Background Technique

[0002] The plastics for wire and cable insulation and sheathing are commonly known as cable materials, which include various varieties such as rubber, plastic, and nylon. Cable material production enterprises take cable production enterprises as users. As long as there is a demand for wire and cable, there is a market for cable materials. Almost all wire and cable products except bare wire products such as steel core aluminum stranded wire and electromagnetic wire need an insulating layer. There are nearly 5,000 wire and cable production enterprises in China, and there is a huge demand for wire and cable products due to the large-scale upgrading and transformation of urban and rural power grids and communication facilities. Therefore, in a certain period of time, cable materials have broad market development prospects in China.

[0003] At present, the Chinese utility model with the publication number of CN211209208U discloses a corrosion-resistant, impact-resistant and flame-retardant PVC cable pipe, which includes a first cable pipe and a second cable pipe. One side of the first cable pipe close to the second cable pipe is provided with two sealing grooves. Sealing blocks are slidably installed in both of the two sealing grooves. One ends of the two sealing blocks extend to the outside of the first cable pipe and are fixedly connected to one side of the second cable pipe close to the first cable pipe. Rectangular grooves are respectively opened on the inner walls of the two sealing grooves far away from each other. Rectangular blocks are slidably installed in both of the two rectangular grooves. Rectangular clamping grooves are respectively opened on the sides of the two sealing blocks far away from each other. The structure of the utility model is simple and the operation is convenient. It can quickly and conveniently combine and fix the first cable pipe and the second cable pipe, preventing the pipes from falling off due to long time, saving time and effort, and thus meeting the needs of people.

[0004] When protecting cable wires, a corrosion-resistant, impact-resistant and flame-retardant PVC cable pipe will be used, and a corrosion-resistant and impact-resistant PVC cable material is one of them. However, the existing corrosion-resistant, impact-resistant and flame-retardant PVC cable pipe lacks a structure for protecting cable wires, resulting in the cable wires being easily broken after being impacted, which is not conducive to the long-term use of cable wires. Summary of the Utility Model

[0005] The utility model provides a corrosion-resistant and impact-resistant PVC cable material, aiming to solve the problem that the existing corrosion-resistant, impact-resistant and flame-retardant PVC cable pipe lacks a structure for protecting cable wires, resulting in the cable wires being easily broken after being impacted, which is not conducive to the long-term use of cable wires.

[0006] The utility model is realized as follows. A corrosion-resistant and impact-resistant PVC cable material includes a cable pipe and a protection mechanism, and the protection mechanism is snap-connected to the inside of the cable pipe;

[0007] The protection mechanism includes a protection tube, a cable hole, a reinforcing rib, and a buffer plate. The protection tube is clamped inside the cable tube. The cable hole is opened inside the protection tube. The reinforcing rib is bolted inside the protection tube. The buffer plate is bolted inside the cable hole.

[0008] In order to protect the protection tube, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, a protection pad is bolted inside the cable tube, and the outer side of the protection tube is clamped with the inner side of the protection pad.

[0009] In order to buffer and shock-absorb, and reduce the direct collision and friction between the protection tube and the inner wall of the cable tube, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, the protection pad is of a porous structure and is made of foam material.

[0010] In order to stabilize the cable and prevent the cable from shaking in the hole, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, a wire fixing ring is bolted inside the cable hole, and an anti-corrosion coating is applied on the surface of the wire fixing ring.

[0011] In order to increase the friction and improve the fixing stability of the cable, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, the inner side of the wire fixing ring is clamped with the surface of the cable tube, and anti-slip patterns are engraved on the inner side of the wire fixing ring.

[0012] In order to timely repair the damage on the surface of the cable tube and enhance the overall structural strength of the cable tube, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, a repair ring is fixedly connected to the surface of the cable tube, and anti-slip patterns are engraved on the inner side of the repair ring.

[0013] In order to closely bond and ensure that the repair ring firmly adheres to the surface of the cable tube, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, the inner side of the repair ring is bonded to the surface of the cable tube, and polyurethane adhesive is used for bonding.

[0014] In order to comprehensively cover and meet the repair requirements for damages at different positions, as an optimal selection of the corrosion-resistant and impact-resistant PVC cable material of the present utility model, the repair ring is of an annular structure and is made of a polymer material.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] This corrosion-resistant and impact-resistant PVC cable material is provided with a cable pipe which can support and limit the protection mechanism and provide the first layer of protection for the internal cables. The protection pipe can support and limit the cable holes, reinforcing ribs and buffer plates, and has good corrosion resistance itself, being able to effectively resist the erosion of external chemical substances, ensuring the long-term stable operation of the internal cables in harsh environments. The setting of the cable holes provides an orderly layout space for the cables, avoiding the chaotic entanglement between the cables and improving the cable sorting and maintenance efficiency. The reinforcing ribs are bolted to the inner side of the protection pipe, greatly enhancing the structural strength of the protection pipe, enabling it to withstand greater external force impacts and effectively preventing the protection pipe from deforming or being damaged when impacted or squeezed, thus better protecting the internal cables. The buffer plate is bolted to the inner side of the cable hole and is of a negative Poisson's ratio type. This unique structural design enables the buffer plate, when impacted, not only to effectively absorb and disperse the impact force, but also its lateral expansion characteristic can increase the contact area with the cables, providing a more uniform buffering effect, thus significantly reducing the risk of the cables being damaged due to vibration or impact. Even under strong impact, the negative Poisson's ratio type buffer plate can maintain good buffering performance, thus providing continuous and reliable protection for the cables, buffering the impact after the cable is impacted and reducing the damage caused by the impact, thereby extending the service life of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 FIG. is the overall structure diagram of the corrosion-resistant and impact-resistant PVC cable material of the present utility model;

[0018] Figure 2 FIG. is the structural schematic diagram of the protection pipe in the present utility model;

[0019] Figure 3 FIG. is the structural schematic diagram of the protective pad in the present utility model;

[0020] Figure 4 FIG. is the structural schematic diagram of the wire fixing ring in the present utility model;

[0021] Figure 5 FIG. is the structural schematic diagram of the buffer plate in the present utility model.

[0022] In the figures, 1, cable pipe; 2, protection mechanism; 201, protection pipe; 202, cable hole; 203, reinforcing rib; 204, buffer plate; 3, protective pad; 4, wire fixing ring; 5, repair ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0025] Please refer to Figures 1-5 , the present utility model provides a technical solution: a corrosion-resistant and impact-resistant PVC cable material, including a cable pipe 1 and a protection mechanism 2, and the protection mechanism 2 is snap-fitted inside the cable pipe 1;

[0026] The protection mechanism 2 includes a protection pipe 201, a cable hole 202, a reinforcing rib 203, and a buffer plate 204. The protection pipe 201 is snap-fitted inside the cable pipe 1, the cable hole 202 is opened inside the protection pipe 201, the reinforcing rib 203 is bolted inside the protection pipe 201, and the buffer plate 204 is bolted inside the cable hole 202.

[0027] In this embodiment: By providing the cable duct 1, the cable duct 1 can support and position the protection mechanism 2, and can provide the first layer of protection for the internal cables. The protection tube 201 can support and position the cable hole 202, the reinforcing rib 203, and the buffer plate 204, and the protection tube 201 itself has good corrosion resistance, which can effectively resist the erosion of external chemical substances, ensuring the long-term stable operation of the internal cables in harsh environments. The setting of the cable hole 202 provides an orderly layout space for the cables, avoiding chaotic entanglement between the cables, and improving the cable sorting and maintenance efficiency. The reinforcing rib 203 is bolted to the inner side of the protection tube 201, greatly enhancing the structural strength of the protection tube 201, enabling it to withstand greater external force impacts, effectively preventing the protection tube 201 from deforming or being damaged when subjected to impacts or squeezes, thereby better protecting the internal cables. The buffer plate 204 is bolted to the inner side of the cable hole 202 and is of a negative Poisson's ratio type. This unique structural design enables the buffer plate 204, when subjected to impacts, not only to effectively absorb and disperse the impact force, but also its lateral expansion characteristics can increase the contact area with the cables, providing a more uniform buffering effect, thus significantly reducing the risk of the cables being damaged due to vibrations or impacts. Even under strong impact effects, the negative Poisson's ratio type buffer plate 204 can maintain good buffering performance, thereby providing continuous and reliable protection for the cables, buffering the impact after the cable is subjected to the impact, reducing the damage caused by the impact, and thus extending the service life of the cable.

[0028] As a technical optimization solution of the present utility model, a protective pad 3 is bolted to the inner side of the cable duct 1, and the inner side of the protective pad 3 is snap-connected to the outer side of the protection tube 201.

[0029] In this embodiment: By providing the protective pad 3, the gap between the cable duct 1 and the protection tube 201 can be effectively filled, playing a role in buffering and shock absorption, reducing the direct friction and collision between the two, and further enhancing the protection effect on the protection tube 201.

[0030] As a technical optimization solution of the present utility model, the protective pad 3 is provided with a porous structure, and the protective pad 3 is made of a foam material.

[0031] In this embodiment: By providing the porous foam protective pad 3, its energy absorption and buffering performance are greatly improved, enabling it to better cope with external impacts and vibrations. By providing the protective pad 3 as a foam material, the foam material is light in weight and will not increase too much overall weight.

[0032] As a technical optimization solution of the present utility model, a cable fixing ring 4 is bolted to the inner side of the cable hole 202, and the surface of the cable fixing ring 4 is coated with an anti-corrosion coating.

[0033] In this embodiment: By providing the cable fixing ring 4, the cable can be stabilized to prevent it from moving randomly within the hole. By providing the anti-corrosion coating, the corrosion resistance of the cable fixing ring 4 itself can be improved, extending its service life.

[0034] As a technical optimization solution of the present utility model, the inner side of the cable fixing ring 4 is snap-fitted with the surface of the cable pipe 1, and anti-slip grooves are engraved on the inner side of the cable fixing ring 4.

[0035] In this embodiment: By providing the inner side of the cable fixing ring 4 to be snap-fitted with the surface of the cable pipe 1, the friction between the cable fixing ring 4 and the cable is increased. By providing the anti-slip grooves, the cable is fixed more firmly and is not easily loosened, ensuring the stable connection of the cable.

[0036] As a technical optimization solution of the present utility model, a repair ring 5 is fixedly connected to the surface of the cable pipe 1, and anti-slip grooves are engraved on the inner side of the repair ring 5.

[0037] In this embodiment: By providing the repair ring 5, the possible damage on the surface of the cable pipe 1 can be repaired and reinforced in a timely manner to prevent the damage from further expanding, ensuring the structural integrity of the cable pipe 1. By providing the anti-slip grooves, the friction between the repair ring 5 and the surface of the cable pipe 1 can be increased.

[0038] As a technical optimization solution of the present utility model, the inner side of the repair ring 5 is bonded to the surface of the cable pipe 1, and polyurethane adhesive is used for bonding.

[0039] In this embodiment: By providing the polyurethane adhesive, the tight combination between the repair ring 5 and the cable pipe 1 is ensured, having good bonding strength and weather resistance, improving the reliability of the repair.

[0040] As a technical optimization solution of the present utility model, the repair ring 5 is provided as an annular structure, and the repair ring 5 is made of a polymer material.

[0041] In this embodiment: By providing the repair ring 5 as an annular structure, the repair ring 5 can be evenly distributed on the surface of the cable pipe 1 to provide comprehensive protection. By providing the repair ring 5 to be made of a polymer material, and the polymer material having good mechanical properties and corrosion resistance, the long-term use of the repair ring 5 is ensured.

[0042] Working principle: First, the user snaps the cable onto the inner side of the wire fixing ring 4 to fix the cable through the wire fixing ring 4. Then, the user snaps the protective tube 201 onto the inner side of the cable tube 1 and buries the cable tube 1. After that, when the cable tube 1 is impacted, the protective pad 3 can fill the gap between the cable tube 1 and the protective tube 201, playing a buffering and shock-absorbing role, reducing the direct friction and collision between the two. The porous foam structure of the protective pad 3 greatly improves the energy absorption and buffering performance, enabling it to better cope with external impacts and vibrations, protecting the internal cable from direct external impacts and chemical erosion. The protective tube 201 is snapped onto the inner side of the cable tube 1 to absorb and release the impact. The reinforcing rib 203 enhances the structural strength of the protective tube 201, enabling it to withstand greater external force impacts and preventing deformation and damage when being hit or squeezed. The buffer plate 204 is of negative Poisson's ratio type and can effectively absorb and disperse the impact force when being impacted. Its lateral expansion characteristic can also increase the contact area with the cable, providing a more uniform buffering effect. Finally, the user can repair the impacted cable tube 1 with the repair ring 5.

[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A corrosion-resistant and impact-resistant PVC cable material, comprising a cable tube (1) and a protective mechanism (2), characterized in that: The protection mechanism (2) is clamped on the inner side of the cable tube (1); The protection mechanism (2) comprises a protection tube (201), a cable hole (202), a reinforcing rib (203) and a buffer plate (204); the protection tube (201) is clamped on the inner side of the cable tube (1); the cable hole (202) is opened on the inner side of the protection tube (201); the reinforcing rib (203) is bolted on the inner side of the protection tube (201); and the buffer plate (204) is bolted on the inner side of the cable hole (202).

2. The corrosion-resistant and impact-resistant PVC cable material according to claim 1, characterized in that: A protective pad (3) is bolted to the inner side of the cable tube (1), and the inner side of the protective pad (3) is clamped to the outer side of the protective tube (201).

3. The corrosion-resistant and impact-resistant PVC cable material according to claim 2, characterized in that: The protective pad (3) is configured as a porous structure and is made of a foam material.

4. The corrosion-resistant and impact-resistant PVC cable material according to claim 1, characterized in that: A wire fixing ring (4) is bolted to the inner side of the cable hole (202), and the surface of the wire fixing ring (4) is coated with anti-corrosion paint.

5. The corrosion-resistant and impact-resistant PVC cable material according to claim 4, characterized in that: The inner side of the wire fixing ring (4) is clamped with the surface of the cable tube (1), and the inner side of the wire fixing ring (4) is engraved with anti-slip patterns.

6. The corrosion-resistant and impact-resistant PVC cable material according to claim 1, characterized in that: A repair ring (5) is fixedly connected to the surface of the cable tube (1), and anti-slip patterns are engraved on the inner side of the repair ring (5).

7. The corrosion-resistant and impact-resistant PVC cable material according to claim 6, characterized in that: The inner side of the repair ring (5) is bonded to the surface of the cable tube (1), and the bonding is done using a polyurethane adhesive.

8. The corrosion-resistant and impact-resistant PVC cable material according to claim 6, characterized in that: The repair ring (5) is configured as an annular structure and is made of a high molecular polymer material.

Citation Information

Patent Citations

  • Corrosion-resistant impact-resistant flame-retardant PVC cable tube

    CN211209208U

Cited By

  • Multi-stage sealing anti-seepage corrosion-resistant plastic-coated cable protection pipe assembly

    CN122456392A