Automatic tail belt cutting machine
By designing an automatic tail-cutting belt machine, using the coordinated work of the transplanting device and the belt-cutting device, automatic tail-cutting belt is realized, solving the problem of time-consuming and labor-consuming traditional manual shearing, and improving production efficiency and compatibility.
Patent Information
- Application Number
- CN202421563843.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the automated production process of new energy motor coils, traditional methods require manually cutting off the excess mica belt tail with scissors, which is time-consuming and labor-intensive and affecting subsequent processes.
An automatic tail-cutting belt machine is designed, including a transplanting device and a belt cutting device. The transplanting device grabs the coil through the XYZ axis movement module and transfers it to the belt cutting device. The belt cutting device directly cuts the tail belt using the entrained cylinder and the cutter cylinder.
Automatic shearing is realized, device distribution is optimized, scissor action time is reduced, and the clamping range of the coil clamping mechanism is adjustable, compatible with coils of different sizes, saving time.
Smart Images

Figure CN222915838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tail tape shearing, in particular to an automatic tail tape cutting machine. Background Art
[0002] In the process of automatic production of new energy motor coils, it is necessary to wind a mica tape around the coil for protection. However, due to the structural limitations of the wound mica tape, there will be a section of redundant mica tape, which is called the tail tape in this case. The redundant tail tape has an impact on the subsequent processes. When cutting the tail tape, it needs to be cut relatively short and close to the coil. Traditionally, it requires manual scissors to cut the tail tape, which is time-consuming and laborious.
[0003] In view of this, an automatic tail tape cutting machine is proposed from a practical perspective. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic tail tape cutting machine to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic tail tape cutting machine, characterized by comprising:
[0007] A transplanting device, including a moving mechanism and a coil clamping mechanism. The moving mechanism includes an X-axis moving module, a Y-axis moving module, and a Z-axis moving module. The coil clamping mechanism includes a jaw mounting plate, a rotating motor driving the rotation of the jaw mounting plate, a first jaw and a second jaw oppositely arranged on the bottom surface of the jaw mounting plate, and a jaw motor driving the opening and closing of the first jaw and the second jaw;
[0008] A tape cutting device, arranged on one side of the transplanting device, including a tape clamping mechanism for clamping the tail tape and a tape cutting mechanism for cutting the tail tape. The tape clamping mechanism includes oppositely arranged jaws and a tape clamping cylinder driving the opening and closing of the jaws. The tape cutting mechanism includes a cutting knife and a cutting knife cylinder driving the cutting knife to cut the tail tape.
[0009] The beneficial effects of the utility model: The utility model grabs the coil by using the moving module and the coil clamping mechanism in the transplanting device and transfers the coil to the tape cutting device by controlling the XYZ-axis moving module. Among them, the tape cutting device drives the cutting knife to move directly to cut the tape tail by using the tape clamping cylinder, optimizing the distribution between devices and reducing the time of scissors and scissors actions. Moreover, the clamping range of the coil clamping mechanism in the transplanting device can be adjusted, enabling the coil model of the whole device to be switched quickly, being compatible with coils of different sizes, and saving time.
[0010] Preferably, it further includes a machine table, and both the transplanting device and the tape cutting device are installed on the machine table.
[0011] Preferably, the transplanting device further includes a gantry bracket, and both the moving mechanism and the coil clamping mechanism are installed on the gantry bracket.
[0012] Preferably, the Y-axis moving module is installed on the gantry bracket, the X-axis moving module is installed on the Y-axis moving module, and the Z-axis moving module is installed on the X-axis moving module.
[0013] Preferably, the coil clamping mechanism further includes a synchronous belt and a lock block, and the first clamping block is connected to the second clamping block through the lock block and the synchronous belt.
[0014] Preferably, there are two clamping mechanisms arranged oppositely, which are respectively arranged on both sides of the transplanting device.
[0015] Preferably, the tape cutting device further includes a mounting bracket, and both the clamping mechanism and the tape cutting mechanism are arranged on the mounting bracket.
[0016] Preferably, the clamping mechanism further includes clamping telescopic cylinders arranged oppositely, and the clamping cylinder is installed on the clamping telescopic cylinder. Description of the Drawings
[0017] Figure 1 is a three-dimensional view of the present invention;
[0018] Figure 2 is a schematic diagram of the transplanting device of the present invention;
[0019] Figure 3 is a partially enlarged view of the coil clamping mechanism of the present invention;
[0020] Figure 4 is a partially enlarged view of the coil clamping mechanism of the present invention from another angle;
[0021] Figure 5 is a schematic diagram of the tape cutting device of the present invention;
[0022] Figure 6 is an enlarged view of the tape cutting device of the present invention;
[0023] Reference numerals: 1, transplanting device; 2, tape cutting device; 3, X-axis moving module; 3.1, X-axis motor; 4, Y-axis moving module; 4.1, Y-axis motor; 5, Z-axis moving module; 5.1, Z-axis motor; 6, waste bin; 7, conveyor belt; 8, gantry bracket; 9, machine platform; 10, jaw mounting plate; 11, rotating motor; 12, first clamping block; 13, second clamping block; 14, clamping block motor; 15, synchronous belt; 16, locking block; 17, connecting shaft; 18, jaw; 19, tape clamping cylinder; 20, cutter; 21, cutter cylinder; 22, tape clamping telescopic cylinder; 23, mounting bracket. Detailed implementation
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0025] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0026] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0027] Please refer to Figures 1 - 6 , Figures 1 - 6 which schematically shows an automatic tail tape cutting machine according to the present invention.
[0028] An automatic tail tape cutting machine includes:
[0029] The transplanting device 1 includes a moving mechanism and a coil clamping mechanism. The moving mechanism includes an X-axis moving module 3, a Y-axis moving module 4, and a Z-axis moving module 5. The coil clamping mechanism includes a jaw mounting plate 10, a rotating motor 11 that drives the jaw mounting plate 10 to rotate, a first jaw 12 and a second jaw 13 that are oppositely arranged on the bottom surface of the jaw mounting plate 10, and a jaw motor 14 that drives the first jaw 12 and the second jaw 13 to open and close.
[0030] The tape cutting device 2 is arranged on one side of the transplanting device 1 and includes a tape clamping mechanism for clamping the tail tape and a tape cutting mechanism for cutting the tail tape. The tape clamping mechanism includes oppositely arranged jaws 18 and a tape clamping cylinder 19 that drives the jaws 18 to open and close. The tape cutting mechanism includes a cutter 20 and a cutter cylinder 21 that drives the cutter 20 to cut the tail tape.
[0031] In this utility model, the moving module and the coil clamping mechanism in the transplanting device 1 are used to grab the coil and transfer the coil to the tape cutting device by controlling the XYZ-axis moving module. Among them, the tape cutting device 2 uses the tape clamping cylinder 19 to drive the cutter 20 to move and directly cut the tape tail, optimizing the distribution between the devices and reducing the time of the scissors and the scissor action. Moreover, the clamping range of the coil clamping mechanism in the transplanting device 1 can be adjusted, enabling the coil model to be switched quickly in the whole device, being compatible with coils of different sizes, and saving time.
[0032] Furthermore, it further includes a machine table 9, and both the transplanting device 1 and the tape cutting device 2 are installed on the machine table 9.
[0033] Furthermore, the transplanting device 1 further includes a gantry bracket 8, and both the moving mechanism and the coil clamping mechanism are installed on the gantry bracket 8.
[0034] Furthermore, the Y-axis moving module 4 is installed on the gantry bracket 8, the X-axis moving module 3 is installed on the Y-axis moving module 4, and the Z-axis moving module 5 is installed on the X-axis moving module 3.
[0035] Among them, an X-axis motor 3.1 is further installed on the X-axis moving module 3, a Y-axis motor 4.1 is further installed on the Y-axis moving module 4, and a Z-axis motor 5.1 is further installed on the Z-axis moving module 5.
[0036] Among them, the XYZ-axis motors control the movement of the XYZ-axis moving module in three directions, making the positioning adjustment more flexible and accurate.
[0037] Furthermore, the coil clamping mechanism further includes a synchronous belt 15 and a locking block 16, and the first jaw 12 is connected to the second jaw 13 through the locking block 16 and the synchronous belt 15.
[0038] Among them, the coil clamping mechanism further includes a connecting shaft 17, and the jaw mounting plate 10 is connected to the rotating motor 11 through the connecting shaft 17.
[0039] Among them, the first clamping block 12 and the second clamping block 13 in the coil clamping mechanism are controlled by the clamping block motor 14. Therefore, the clamping range of the first clamping block 12 and the second clamping block 13 can be adjusted and set to be compatible with coils of different sizes.
[0040] Furthermore, there are two sets of clamping mechanisms arranged oppositely, which are respectively arranged on both sides of the transplanting device 1.
[0041] Furthermore, the tape cutting device 2 further includes a mounting bracket 23, and both the clamping mechanism and the tape cutting mechanism are arranged on the mounting bracket 23.
[0042] Furthermore, the clamping mechanism further includes clamping telescopic cylinders 22 arranged oppositely, and the clamping cylinder 19 is installed on the clamping telescopic cylinder 22.
[0043] Furthermore, the tape cutting device 2 further includes a waste bin 6, and the waste bin 6 is used to receive the tail tape cut by the tape cutting mechanism.
[0044] Furthermore, it further includes a conveyor belt 7, and the conveyor belt 7 is used to transport the coils.
[0045] The working principle of the present utility model:
[0046] The XYZ-axis motors control the three directions of the XYZ axes, so that the first clamping block 12 and the second clamping block 13 in the coil clamping mechanism move to the coil on the conveyor belt 7, and the clamping block motor 14 controls the first clamping block 12 and the second clamping block 13 to move closer to each other to grab the coil;
[0047] The coil is moved to the tape cutting mechanism. After the clamping cylinder 19 in one of the clamping mechanisms clamps one side of the tail tape, the clamping telescopic cylinder 22 in the oppositely arranged clamping mechanism retracts backward to tighten the tail tape. The cutter cylinder 21 in one of the tape cutting mechanisms retracts to drive the cutter to cut off the tail tape. The oppositely arranged tape cutting mechanism works on the same principle and will not be elaborated here in detail;
[0048] After the tail tapes on both sides of the coil are cut off, the first clamping block 12 and the second clamping block 13 in the coil clamping mechanism transfer the coil to other processes.
[0049] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0050] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic tail tape cutting machine, characterized in that: include: The transplanting device includes a moving mechanism and a coil clamping mechanism, wherein the moving mechanism includes an X-axis moving module, a Y-axis moving module and a Z-axis moving module, and the coil clamping mechanism includes a clamping jaw mounting plate, a rotating motor driving the clamping jaw mounting plate to rotate, a first clamping block and a second clamping block relatively arranged on the bottom surface of the clamping jaw mounting plate, and a clamping block motor driving the first clamping block and the second clamping block to open and close; The belt cutting device is arranged on one side of the transplanting device, and includes a belt clamping mechanism for clamping the tail belt and a belt cutting mechanism for cutting the tail belt. The belt clamping mechanism includes relatively arranged clamping jaws and a belt clamping cylinder for driving the clamping jaws to open and close. The belt cutting mechanism includes a cutter and a cutter cylinder for driving the cutter to cut the tail belt.
2. The automatic tail tape cutting machine according to claim 1, characterized in that: It also includes a machine platform, on which the transplanting device and the tape cutting device are both installed.
3. The automatic tail tape cutting machine according to claim 1, characterized in that: The transplanting device also includes a gantry support, and the moving mechanism and the coil clamping mechanism are both installed on the gantry support.
4. The automatic tail tape cutting machine according to claim 3, characterized in that: The Y-axis moving module is installed on the gantry bracket, the X-axis moving module is installed on the Y-axis moving module, and the Z-axis moving module is installed on the X-axis moving module.
5. The automatic tail tape cutting machine according to claim 1, characterized in that: The coil clamping mechanism further includes a synchronous belt and a locking block, and the first clamping block is connected to the second clamping block via the locking block and the synchronous belt.
6. The automatic tail tape cutting machine according to claim 1, characterized in that: The entraining mechanisms are arranged in pairs, and are arranged on both sides of the transplanting device respectively.
7. The automatic tail tape cutting machine according to claim 1, characterized in that: The tape cutting device further comprises a mounting bracket, and the tape clamping mechanism and the tape cutting mechanism are both arranged on the mounting bracket.
8. The automatic tail tape cutting machine according to claim 1, characterized in that: The entrainment mechanism further comprises an entrainment telescopic cylinder arranged opposite to each other, and the entrainment cylinder is mounted on the entrainment telescopic cylinder.
9. The automatic tail tape cutting machine according to claim 1, characterized in that: The tape cutting device further comprises a waste frame, and the waste frame is used for receiving the tail tape cut off by the tape cutting mechanism.
10. The automatic tail tape cutting machine according to claim 1, characterized in that: Also included is a conveyor belt for transporting the coil.