Stator and rotor assembling mechanism

By designing a mechanism that integrates the stator rotor assembly and spring fixing functions, the combination of pressing cylinder, base, elastic reset part, magnetic suction plate and elastic telescopic shaft is solved, and the problem of complex spring fixing operation after stator and rotor assembly in the prior art is improved, and the efficiency of batch processing and production of motors is improved.

CN222915854UActive Publication Date: 2025-05-27SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202421816396.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the existing motor processing technology, manual or complex equipment is required to fix the spring after the stator and rotor are combined, resulting in complex operation, time-consuming and labor-consuming, and affecting the production efficiency of batch processing.

Method used

A stator assembly mechanism is designed, including a pressing cylinder, a base, an elastic reset member, a magnetic suction plate and an elastic telescopic shaft. The spring is fed through the elastic telescopic shaft, the magnetic suction plate is absorbed by the pressing cylinder, and the base is driven down to complete the assembly.

Benefits of technology

The stator rotor assembly and spring fixation are achieved in one process, which simplifies the operation process and improves the efficiency of batch processing and production of motors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222915854U_ABST
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Abstract

The utility model relates to a stator and rotor assembling mechanism, which comprises a pressing cylinder, a base, an elastic reset piece, a magnetic suction plate and an elastic telescopic shaft, the base is arranged at the output end of the pressing air cylinder, the magnetic attraction plate is located below the base, the magnetic attraction plate and the base are connected through the elastic reset piece, the fixed end of the elastic telescopic shaft is arranged on the base, and the telescopic end of the elastic telescopic shaft penetrates through the magnetic attraction plate to sleeve and take the snap spring. The magnetic attraction face of the magnetic attraction plate faces downwards to attract the rotor, and after the elastic telescopic shaft and the magnetic attraction plate sequentially and correspondingly take the clamping spring and the rotor, the pressing air cylinder drives the base to press downwards to complete combination. According to the mechanism, the structures of the combined stator and rotor and the fixed clamp spring are integrally arranged, so that the operation of the combined stator and rotor and the fixed clamp spring can be completed in one working procedure, the batch processing and production of motors are facilitated, and the production efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor processing, and more specifically, to a stator-rotor assembling mechanism. Background Art

[0002] In the field of motor manufacturing and processing, the stator and the rotor are two very important components, and often need to be assembled. Moreover, after the stator and the rotor are assembled, a snap ring for fixing needs to be installed on the rotor to ensure that the rotor can be firmly fixed on the stator, so as to achieve a safe, stable and efficient operation effect. The snap ring is a connecting piece commonly used between the rotor and the stator, and its main function is to ensure the normal operation of the motor. The snap ring is generally firmly fixed by being snapped into a fixed snap hole.

[0003] In the prior art, the commonly adopted processing means is to first assemble the stator and the rotor in place through an assembling device, and then transfer the assembled stator and rotor to the next process, and perform the snap ring fixing operation on the snap ring by means of manual clamping or another snap ring pressing and fixing device. The operation method is complex, which is not conducive to the batch processing production of motors, and also time-consuming and laborious, affecting the production efficiency. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a stator-rotor assembling mechanism in view of the above-mentioned defects of the prior art.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a stator-rotor assembling mechanism, including a pressing air cylinder, a base, an elastic reset member, a magnetic attraction plate and an elastic telescopic shaft; the base is arranged at the output end of the pressing air cylinder, the magnetic attraction plate is located below the base, the magnetic attraction plate and the base are connected by the elastic reset member, the fixed end of the elastic telescopic shaft is arranged on the base, and the telescopic end of the elastic telescopic shaft passes through the magnetic attraction plate to sleeved the snap ring; the magnetic attraction surface of the magnetic attraction plate faces downward to attract the rotor. After the elastic telescopic shaft and the magnetic attraction plate sequentially obtain the snap ring and the rotor, the pressing air cylinder drives the base to press down to complete the assembly.

[0006] In some embodiments, the base is in the shape of a rectangular frame, and the rectangular frame is formed by enclosing a vertical plate and four surrounding plates; the fixed end of the elastic telescopic shaft is arranged in the middle of the upper side surface of the lower surrounding plate of the base, and the telescopic end of the elastic telescopic shaft sequentially passes through the lower surrounding plate of the base and the magnetic attraction plate.

[0007] In some embodiments, the magnetic attraction plate includes a plate body, a through hole is formed in the middle of the plate body, and the telescopic end of the elastic telescopic shaft passes through the through hole; a plurality of magnet blocks are arranged on the lower surface of the plate body near the outer periphery of the through hole, and the plurality of magnet blocks are distributed in a circumferential array.

[0008] In some embodiments, a receiving groove is formed in the lower surface of the plate body at a position corresponding to each magnet block, and each magnet block is disposed in the corresponding receiving groove.

[0009] In some embodiments, the lower surfaces of each magnet block and the plate body are located on the same horizontal plane.

[0010] In some embodiments, the outer diameter of the telescopic end of the elastic telescopic shaft is smaller than the inner diameter of the through hole.

[0011] In some embodiments, there are two elastic reset members, and the two elastic reset members are correspondingly located on both sides of the telescopic end of the elastic telescopic shaft.

[0012] In some embodiments, two telescopic guide posts are further provided on the base. The fixed ends of the two telescopic guide posts are disposed on the upper side surface of the lower surrounding plate of the base. The fixed ends of the two telescopic guide posts are correspondingly located on both sides of the fixed end of the elastic telescopic shaft. The telescopic ends of the two telescopic guide posts correspondingly pass through the lower surrounding plate of the base and the inside of the elastic reset member and are connected to the magnetic attraction plate.

[0013] In some embodiments, a pressure sensor is disposed inside the fixed end of the elastic telescopic shaft.

[0014] In some embodiments, the bottom of the telescopic end of the elastic telescopic shaft is in a shape of inward convergence.

[0015] The beneficial effects of the present utility model are as follows: Different from the prior art, the stator-rotor assembling mechanism of the present utility model drives the base to perform a downward pressing action through a pressing cylinder. The base is provided with an elastic reset member, a magnetic attraction plate and an elastic telescopic shaft. The telescopic end of the elastic telescopic shaft sleeves a snap ring, and the magnetic attraction surface of the magnetic attraction plate sucks the rotor. After the elastic telescopic shaft and the magnetic attraction plate respectively obtain the snap ring and the rotor, the pressing cylinder drives the base to press down, and through the cooperation of the elastic reset member, the magnetic attraction plate and the elastic telescopic shaft, the assembling is completed. The mechanism integrates and arranges the structures for assembling the stator and rotor and fixing the snap ring, so that the operations of assembling the stator and rotor and fixing the snap ring can be completed in one process, which is helpful for the batch processing production of motors and effectively improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front view structural schematic diagram of the stator-rotor assembling mechanism in an embodiment of the present utility model;

[0017] Figure 2 is a front view schematic diagram of the application state of the stator-rotor assembling mechanism in an embodiment of the present utility model;

[0018] Figure 3 is a right side view schematic diagram of the application state of the stator-rotor assembling mechanism in an embodiment of the present utility model;

[0019] Figure 4 It is a top view schematic diagram of the application state of the stator-rotor assembling mechanism in the embodiment of the present utility model;

[0020] Figure 5 It is a front side view schematic diagram of the application state of the stator-rotor assembling mechanism in the embodiment of the present utility model;

[0021] Figure 6 It is a bottom view structural schematic diagram of the magnetic attraction plate in the embodiment of the present utility model;

[0022] Names and serial numbers of the marks in the figure: pressing air cylinder - 1; base - 2; elastic reset member - 3; magnetic attraction plate - 4; elastic telescopic shaft - 5; vertical plate - 21; enclosing plate - 22; plate body - 41; through hole - 401; magnet block - 42; telescopic guide post - 6; multi-axis displacement mechanism - 7; inverted U-shaped bracket - 71; cross bar - 72. Detailed implementation manners

[0023] The terms "first", "second", "third", "fourth", etc. in the description and claims of the present utility model and the accompanying drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices.

[0024] Referring to "embodiment" herein means that a specific feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present utility model. The phrase appears at various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0025] "Plurality" means two or more. "And / or" describes the associated relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after.

[0026] Moreover, the orientation terms such as "upper, lower, front, rear, left, right, upper end, lower end" and the like are referenced based on the attitude position of the device or equipment described in this solution when it is in normal use.

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the following will be described clearly and completely in combination with the technical solution in the embodiments of the utility model. Obviously, the described embodiments are partial embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the utility model.

[0028] The utility model is implemented as follows Figures 1 to 6 As shown in the figure, a stator-rotor assembly mechanism includes a pressing cylinder 1, a base 2, an elastic reset member 3, a magnetic plate 4 and an elastic telescopic shaft 5; the base 2 is arranged at the output end of the pressing cylinder 1, the magnetic plate 4 is located below the base 2, the magnetic plate 4 and the base 2 are connected by the elastic reset member 3, the fixed end of the elastic telescopic shaft 5 is arranged on the base 2, and the telescopic end of the elastic telescopic shaft 5 passes through the magnetic plate 4 to take the retaining spring; the magnetic surface of the magnetic plate 4 faces downward to absorb the rotor, and after the elastic telescopic shaft 5 and the magnetic plate 4 obtain the retaining spring and the rotor in turn, the pressing cylinder 1 drives the base 2 to press down to complete the assembly.

[0029] Specifically, in this embodiment, the base 2 is a rectangular frame, which is formed by a vertical plate 21 and four enclosures 22, wherein a lower enclosure is arranged at the lower edge of the vertical plate 21, wherein the left and right enclosures are arranged at the left and right edges of the vertical plate 21, wherein the upper enclosure is arranged at the upper ends of the left and right enclosures, thereby forming a accommodating space enclosed by a vertical plate 21 and four enclosures 22. The fixed end of the elastic telescopic shaft 5 is arranged at the middle of the upper surface of the lower enclosure of the base 2, that is, located in the accommodating space. The telescopic end of the elastic telescopic shaft 5 passes through the lower enclosure and the magnetic suction plate 4 of the base 2 in turn, and the bottom of the telescopic end of the elastic telescopic shaft 5 is located below the magnetic suction plate 4.

[0030] Among them, the magnetic attraction plate 4 includes a plate body 41. A through hole 401 is formed in the middle of the plate body 41. The telescopic end of the elastic telescopic shaft 5 passes through the through hole 401. The outer diameter of the telescopic end of the elastic telescopic shaft 5 is smaller than the inner diameter of the through hole 401, so that the telescopic end of the elastic telescopic shaft 5 can smoothly move up and down in the through hole 401. Moreover, the inner diameter of the through hole 401 is smaller than the outer diameter of the snap ring, so that when the telescopic end of the elastic telescopic shaft 5 removes the snap ring, the snap ring is restricted by the magnetic attraction plate 4 and will not pass through the through hole 401. The bottom of the telescopic end of the elastic telescopic shaft 5 is in a shape of converging inward, which is convenient for snapping into the snap ring so that the snap ring can be smoothly sleeved on it. A plurality of magnet blocks 42 are provided on the lower surface of the plate body 41 near the outer peripheral edge of the through hole 401. The plurality of magnet blocks 42 are distributed in a circular array; correspondingly, a receiving groove is formed in the lower surface of the plate body 41 at a position corresponding to each magnet block 42. Each magnet block 42 is arranged in the corresponding receiving groove, and the lower surface of each magnet block 42 and the lower surface of the plate body 41 are both located on the same horizontal plane, that is, the depth of the receiving groove is adapted to the thickness of the magnet block 42, so as to improve the magnetic attraction stability when sucking the rotor. The magnet block 42 is an electromagnet.

[0031] It can be understood that a magnetic attraction sheet magnetically attracted and cooperated with the electromagnet should be provided on the rotor. There are also a plurality of magnetic attraction sheets, and the plurality of magnetic attraction sheets are also distributed in a circular array to correspond to the electromagnets one by one. When taking materials, the electromagnet is energized and has magnetism. When discharging materials, the electromagnet is powered off and demagnetized.

[0032] Specifically, in this embodiment, there are two elastic reset members 3, and the two elastic reset members 3 are correspondingly located on both sides of the telescopic end of the elastic telescopic shaft 5 to provide a stable elastic force. Among them, the elastic reset member 3 is a spring. Two telescopic guide posts 6 are also provided on the base 2. The fixed ends of the two telescopic guide posts 6 are arranged on the upper side surface of the lower surrounding plate of the base 2, that is, they are also located in the accommodation space. The fixed ends of the two telescopic guide posts 6 are correspondingly located on both sides of the fixed end of the elastic telescopic shaft 5. The telescopic ends of the two telescopic guide posts 6 correspondingly pass through the lower surrounding plate of the base 2 and the inside of the elastic reset member 3 and are connected to the magnetic attraction plate 4. The application function of the telescopic guide post 6 is the same as that of the spring. A pressure sensor is arranged inside the fixed end of the elastic telescopic shaft 5. The pressure sensor can be specifically arranged at any suitable position inside the fixed end of the elastic telescopic shaft 5, and is used to sense the pressure value during telescopic contact, so as to facilitate confirming whether the position movement is in place.

[0033] During operation, first, the retaining ring is sleeved on the telescopic end of the elastic telescopic shaft 5. During the sleeving process, the retaining ring will be gradually expanded by a certain size until it is sleeved on the telescopic end of the elastic telescopic shaft 5. Then, the rotor is attracted by the magnetic attraction plate 4, and the pressing cylinder 1 is controlled to drive the base 2 to press down, so that the rotor and the stator are pressed together, and the retaining ring is pressed tightly on the rotor. Then, the pressing cylinder 1 is controlled to drive the base 2 to move upward. During this process, the telescopic end of the elastic telescopic shaft 5 moves upward first. Restricted by the magnetic attraction plate 4, the retaining ring gradually disengages from the elastic telescopic shaft 5 and is sleeved on the rotor. Among them, the rotor can be adsorbed on the magnetic attraction plate 4 by means of manual feeding.

[0034] Further, in actual application, a multi-axis displacement mechanism 7 is used in cooperation with the stator-rotor assembling mechanism of the embodiment of the present utility model. The stator-rotor assembling mechanism is arranged on the multi-axis displacement mechanism 7, and the position of the stator-rotor assembling mechanism is adjusted through the multi-axis displacement mechanism 7, so as to meet the realization of related operations such as automatic material taking.

[0035] Among them, the multi-axis displacement mechanism 7 includes two oppositely arranged inverted U-shaped brackets 71. The two inverted U-shaped brackets 71 are arranged at left and right intervals. A cross bar 72 is connected between the top rods of the two inverted U-shaped brackets 71. The two ends of the cross bar 72 are slidably arranged on the top rods of the two inverted U-shaped brackets 71 respectively. The cross bar 72 slides in the Y-axis direction, and the Y-axis direction is, for example, the front-back horizontal direction; the pressing cylinder 1 slides on the cross bar 72, and the pressing cylinder 1 slides in the X-axis direction, and the X-axis direction is, for example, the left-right horizontal direction.

[0036] Specifically, first slide rails are correspondingly arranged on the opposite side surfaces of the top rods of the two inverted U-shaped brackets 71. First sliders are slidably arranged on both of the first slide rails. One of the first sliders is driven to slide by a first motor, and the first motor is arranged on the top rod of the inverted U-shaped bracket 71 on the same side. The two ends of the cross bar 72 are correspondingly connected to the two first sliders; a second slide rail is arranged on the cross bar 72, and a second slider driven to slide by a second motor is slidably arranged on the second slide rail. The fixed end of the pressing cylinder 1 is connected to the second slider.

[0037] The stator-rotor assembling mechanism of the embodiment of the present utility model integrates the structures for assembling the stator and rotor and fixing the retaining ring, so that the operations of assembling the stator and rotor and fixing the retaining ring can be completed in one process, which is helpful for the batch processing and production of motors and effectively improves the production efficiency.

[0038] It should be understood that for those of ordinary skill in the art, improvements or transformations can be made according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present utility model.

Claims

1. A stator-rotor assembly mechanism, characterized in that: It includes a pressing cylinder, a base, an elastic reset member, a magnetic plate and an elastic telescopic shaft; the base is arranged at the output end of the pressing cylinder, the magnetic plate is located below the base, the magnetic plate and the base are connected by an elastic reset member, the fixed end of the elastic telescopic shaft is arranged on the base, the telescopic end of the elastic telescopic shaft passes through the magnetic plate to take the retaining spring; the magnetic surface of the magnetic plate faces downward to absorb the rotor, and after the elastic telescopic shaft and the magnetic plate obtain the retaining spring and the rotor in sequence, the pressing cylinder drives the base to press down to complete the assembly.

2. The stator-rotor assembly mechanism according to claim 1, characterized in that: The base is in the form of a rectangular frame, which is formed by a vertical plate and four enclosure plates; the fixed end of the elastic telescopic shaft is arranged in the middle of the upper surface of the lower enclosure plate of the base, and the telescopic end of the elastic telescopic shaft passes through the lower enclosure plate and the magnetic plate of the base in sequence.

3. The stator-rotor assembly mechanism according to claim 1, characterized in that: The magnetic attraction plate includes a plate body, a through hole is opened in the middle of the plate body, and the telescopic end of the elastic telescopic shaft is inserted into the through hole; a plurality of magnet blocks are arranged on the lower surface of the plate body near the outer peripheral edge of the through hole, and the plurality of magnet blocks are distributed in a circular array.

4. The stator-rotor assembly mechanism according to claim 3, characterized in that: The lower surface of the plate body is provided with a receiving groove at a position corresponding to each magnet block, and each magnet block is arranged in the corresponding receiving groove.

5. The stator-rotor assembly mechanism according to claim 4, characterized in that: The lower surface of each magnet block and the lower surface of the plate body are located on the same horizontal plane.

6. The stator-rotor assembly mechanism according to any one of claims 3 to 5, characterized in that: The outer diameter of the telescopic end of the elastic telescopic shaft is smaller than the inner diameter of the through hole.

7. The stator-rotor assembly mechanism according to claim 2, characterized in that: There are two elastic return members, and the two elastic return members are correspondingly located on both sides of the telescopic end of the elastic telescopic shaft.

8. The stator-rotor assembly mechanism according to claim 7, characterized in that: The base is also provided with two retractable guide pillars, and the fixed ends of the two retractable guide pillars are arranged on the upper surface of the lower enclosure of the base, and the fixed ends of the two retractable guide pillars are correspondingly located on both sides of the fixed end of the elastic retractable shaft, and the retractable ends of the two retractable guide pillars correspondingly pass through the lower enclosure of the base and the interior of the elastic reset member and are connected to the magnetic attraction plate.

9. The stator-rotor assembly mechanism according to claim 1, characterized in that: A pressure sensor is arranged inside the fixed end of the elastic telescopic shaft.

10. The stator-rotor assembly mechanism according to any one of claims 1-5, 7-9, characterized in that: The bottom of the telescopic end of the elastic telescopic shaft is in an inwardly contracted shape.