Overheat protection mechanism for communication power supply module of Internet of Things

By designing the overheating protection mechanism of the heat dissipation mechanism and the PWM controller in the Internet of Things communication power module, the problem of overheating of the power module is solved, and the effect of effectively reducing internal heat and automatic protection is achieved.

CN222916465UActive Publication Date: 2025-05-27CHUANGQI TECH (GUANGZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421768679.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

IoT communication power modules may overheat under long working hours or external environmental factors, affecting efficiency and life, and may even lead to failure and damage.

Method used

An overheating protection mechanism including a main mechanism, a heat dissipation mechanism and a fixing mechanism is designed. The heat dissipation mechanism exchanges air with the heat dissipation network through the fan to reduce internal heat. The main mechanism has a built-in PWM controller, which automatically reduces the output voltage and current when the temperature is too high to protect the power supply module.

Benefits of technology

It effectively reduces the heat inside the power module, prevents faults and damage caused by overheating, and further ensures the safety of the equipment through real-time monitoring of the temperature sensor and automatic power outage function.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222916465U_ABST
    Figure CN222916465U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of overheat protection, and discloses an Internet of Things communication power supply module overheat protection mechanism, which comprises a main body mechanism, a heat dissipation mechanism and a fixing mechanism, the heat dissipation mechanism is located in the main body mechanism, the fixing mechanism is located at the bottom of the main body mechanism, and the main body mechanism comprises a power supply shell. And a power supply adapter plate is arranged in the power supply shell. According to the utility model, through the arrangement of the PWM controller, the power supply is connected through the power supply connector, the power supply is connected to the wiring port through the PWM controller, then is led into the power supply adapter plate through the wiring port, and is connected to equipment through the line connecting hole, when the internal temperature is too high, the synchronous fan and the heat dissipation net exchange air in the power supply shell with the outside, and the heat dissipation effect is improved. And when the temperature in the power supply shell cannot be controlled through heat dissipation of the fan, the output voltage and current can be automatically reduced through the PWM controller, and the overheating protection effect is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of overheat protection, in particular to an overheat protection mechanism for an Internet of Things communication power supply module. Background Art

[0002] The Internet of Things communication power supply module is an indispensable part of Internet of Things devices. It provides stable and reliable power support for the devices, ensuring that the devices can work properly in various environments. As a key component among them, the design and implementation of the DC / AC power supply module are crucial for the performance and stability of Internet of Things devices. The DC / AC power supply module is a power supply module specially designed for Internet of Things devices. It can convert direct current (DC) into alternating current (AC) to meet the device's demand for stable power. This power supply module usually has overvoltage and overcurrent protection functions, as well as the ability to adapt to grid voltage fluctuations, ensuring that the device can also operate stably in different grid environments.

[0003] However, under the influence of long-term operation or external environmental factors, the power supply module may overheat, which will affect the efficiency and lifespan of the power supply module, and may even lead to failures and damages. Therefore, the design of the overheat protection mechanism is crucial. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides an overheat protection mechanism for an Internet of Things communication power supply module, including a main body mechanism, a heat dissipation mechanism, and a fixing mechanism. The heat dissipation mechanism is located inside the main body mechanism, and the fixing mechanism is located at the bottom of the main body mechanism;

[0005] The main body mechanism includes a power supply housing. Inside the power supply housing, there is a power supply adapter board. At the right end of the power supply adapter board, there is a power supply connector. At the left end of the power supply adapter board, there are line connection holes. Inside the power supply housing, there is a PWM controller. At the top of the PWM controller, there is a wiring port. Inside the wiring port, there is a connecting wire fixedly connected. On the surface of the connecting wire, there is a line connector fixedly connected. The inner wall of the power supply housing is fixedly connected with a temperature sensor. There is a through hole on the front surface of the power supply housing.

[0006] Through the above technical solution, by setting the PWM controller, the power supply is connected through the power supply connector. The power supply passes through the PWM controller. When the temperature is too high and cannot be reduced, the PWM controller will automatically reduce the output voltage and current, playing a role in overheat protection.

[0007] As a further improvement of the above solution, the right end of the power connector penetrates through the power supply housing, the left end of the line connection hole penetrates through the power supply housing, the rear end of the PWM controller is fixedly connected to the inner wall of the power supply housing, the output end of the connection line is fixedly connected to the inside of the power transfer board, and the bottom of the line connector is fixedly connected to the top of the power transfer board.

[0008] As a further improvement of the above solution, the heat dissipation mechanism includes an outer heat dissipation net, a fixing column is fixedly connected to the rear end of the outer heat dissipation net, a blower is arranged on the surface of the fixing column, and an inner protective net is fixedly connected to the rear end of the fixing column.

[0009] Through the above technical solution, when the internal temperature is too high, the blower and the heat dissipation net exchange the air inside the power supply housing with the outside to reduce the heat inside the power supply housing.

[0010] As a further improvement of the above solution, the outer heat dissipation net is arranged on the surface of the power supply housing, the fixing column is arranged inside the through hole, and the front surface of the inner protective net is fixedly connected to the inner wall of the power supply housing.

[0011] As a further improvement of the above solution, the fixing mechanism includes a fixing plate, a limiting block is fixedly connected to the bottom of the fixing plate, and a mounting hole is formed in the top of the fixing plate.

[0012] As a further improvement of the above solution, the top of the fixing plate is fixedly connected to the bottom of the power supply housing, the number of the limiting blocks is four, the four limiting blocks are symmetrically and evenly distributed around the center of the bottom of the fixing plate, the number of the mounting holes is four, and the four mounting holes are symmetrically and evenly distributed around the center of the top of the fixing plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] By setting a PWM controller in the present utility model, the power supply is connected through the power connector, the power supply is connected to the wiring port through the PWM controller, then introduced into the inside of the power transfer board through the wiring port, and connected to the device through the line connection hole. When the internal temperature is too high, the blower and the heat dissipation net exchange the air inside the power supply housing with the outside to reduce the heat inside the power supply housing. When the temperature inside the power supply housing cannot be controlled by the blower for heat dissipation, through the PWM controller, the PWM controller will automatically reduce the output voltage and current to play a role in overheat protection.

[0015] By setting a temperature sensor in the present utility model, the staff can observe the temperature inside the power supply housing in real time. When the internal temperature cannot be reduced all the time, the overall power-off process is carried out through the temperature display of the temperature sensor to avoid damage to the device. Description of the Drawings

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the overall sectional structure of the present utility model;

[0018] Figure 3 is the present utility model Figure 2 An enlarged structure diagram at position A;

[0019] Figure 4 is a schematic diagram of the overall heat dissipation mechanism structure of the present utility model;

[0020] Figure 5 is a schematic diagram of the overall bottom structure of the present utility model.

[0021] In the figure: 1, main body mechanism; 101, power supply housing; 102, power supply adapter board; 103, power supply connector; 104, line connection hole; 105, PWM controller; 106, wiring port; 107, connecting line; 108, line joint; 109, temperature sensor; 2, heat dissipation mechanism; 201, outer heat dissipation net; 202, fixing column; 203, fan; 204, inner protection net; 3, fixing mechanism; 301, fixing plate; 302, limiting block; 303, mounting hole. Specific embodiments

[0022] Next, in combination with the accompanying drawings and specific embodiments, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0023] Embodiment 1:

[0024] Please combine Figures 1-5 , an overheat protection mechanism for an Internet of Things communication power module in this embodiment, includes a main body mechanism 1, a heat dissipation mechanism 2 and a fixing mechanism 3. The heat dissipation mechanism 2 is located inside the main body mechanism 1, and the fixing mechanism 3 is located at the bottom of the main body mechanism 1;

[0025] The main body mechanism 1 includes a power supply housing 101. Inside the power supply housing 101, there is a power supply adapter board 102. At the right end of the power supply adapter board 102, there is a power connector 103. At the left end of the power supply adapter board 102, there is a circuit connection hole 104. Inside the power supply housing 101, there is a PWM controller 105. At the top of the PWM controller 105, there is a wiring port 106. Inside the wiring port 106, there is a connecting wire 107 fixedly connected. On the surface of the connecting wire 107, there is a circuit connector 108. The inner wall of the power supply housing 101 is fixedly connected with a temperature sensor 109. There is a through hole on the front surface of the power supply housing 101. Through the PWM controller 105, the power is connected through the power connector 103. The power passes through the PWM controller 105. When the temperature is too high and cannot be reduced, the PWM controller 105 will automatically reduce the output voltage and current to play a role in overheat protection.

[0026] The right end of the power connector 103 penetrates through the power supply housing 101. The left end of the circuit connection hole 104 penetrates through the power supply housing 101. The rear end of the PWM controller 105 is fixedly connected to the inner wall of the power supply housing 101. The output end of the connecting wire 107 is fixedly connected to the inside of the power supply adapter board 102. The bottom of the circuit connector 108 is fixedly connected to the top of the power supply adapter board 102.

[0027] The heat dissipation mechanism 2 includes an outer heat dissipation net 201. At the rear end of the outer heat dissipation net 201, there is a fixing column 202. On the surface of the fixing column 202, there is a fan 203. At the rear end of the fixing column 202, there is an inner protective net 204. The fan 203 and the heat dissipation net exchange the air inside the power supply housing 101 with the outside to reduce the heat inside the power supply housing 101.

[0028] The outer heat dissipation net 201 is arranged on the surface of the power supply housing 101. The fixing column 202 is arranged inside the through hole. The front surface of the inner protective net 204 is fixedly connected to the inner wall of the power supply housing 101.

[0029] The fixing mechanism 3 includes a fixing plate 301. At the bottom of the fixing plate 301, there is a limiting block 302. On the top of the fixing plate 301, there is an installation hole 303.

[0030] The top of the fixing plate 301 is fixedly connected to the bottom of the power supply housing 101. The number of the limiting blocks 302 is four. The four limiting blocks 302 are evenly distributed symmetrically around the center of the bottom of the fixing plate 301. The number of the installation holes 303 is four. The four installation holes 303 are evenly distributed symmetrically around the center of the top of the fixing plate 301.

[0031] In the embodiment of the present application, the implementation principle of an overheat protection mechanism for an Internet of Things communication power module is as follows: When the Internet of Things communication power module is in use, the power supply is connected through the power connector 103. The power supply is connected to the wiring port 106 through the PWM controller 105, and then introduced into the interior of the power supply adapter board 102 through the wiring port 106 and connected to the device through the line connection hole 104. When the internal temperature is too high, the synchronous fan 203 and the heat dissipation net exchange the air inside the power supply housing 101 with the outside to reduce the heat inside the power supply housing 101. When the heat dissipation of the fan 203 cannot control the temperature inside the power supply housing 101, through the PWM controller 105, the PWM controller 105 will automatically reduce the output voltage and current to play a role in overheat protection. Through the setting of the temperature sensor 109, the staff can observe the temperature inside the power supply housing 101 in real time. When the internal temperature cannot be reduced all the time, the overall power-off process is performed through the temperature display of the temperature sensor 109 to avoid damage to the device.

[0032] The above-mentioned implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the scope of protection of the present invention. Any non-substantive changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.

Claims

1. An overheat protection mechanism for an Internet of Things communication power module, characterized in that: It comprises a main body mechanism (1), a heat dissipation mechanism (2) and a fixing mechanism (3), wherein the heat dissipation mechanism (2) is located inside the main body mechanism (1), and the fixing mechanism (3) is located at the bottom of the main body mechanism (1); The main body (1) comprises a power supply housing (101), a power supply adapter plate (102) is arranged inside the power supply housing (101), a power supply connector (103) is arranged at the right end of the power supply adapter plate (102), a line connection hole (104) is arranged at the left end of the power supply adapter plate (102), a PWM controller (105) is arranged inside the power supply housing (101), a wiring port (106) is arranged at the top of the PWM controller (105), a connecting wire (107) is fixedly connected inside the wiring port (106), a line connector (108) is fixedly connected to the surface of the connecting wire (107), a temperature sensor (109) is fixedly connected to the inner wall of the power supply housing (101), and a through hole is opened on the front of the power supply housing (101).

2. The overheat protection mechanism of an Internet of Things communication power module according to claim 1, characterized in that: The right end of the power connector (103) passes through the power housing (101), the left end of the line connection hole (104) passes through the power housing (101), the rear end of the PWM controller (105) is fixedly connected to the inner wall of the power housing (101), the output end of the connecting line (107) is fixedly connected to the inside of the power adapter board (102), and the bottom of the line connector (108) is fixedly connected to the top of the power adapter board (102).

3. The overheat protection mechanism of an Internet of Things communication power module according to claim 1, characterized in that: The heat dissipation mechanism (2) comprises an outer heat dissipation net (201), the rear end of the outer heat dissipation net (201) is fixedly connected to a fixing column (202), a fan (203) is arranged on the surface of the fixing column (202), and the rear end of the fixing column (202) is fixedly connected to an inner protective net (204).

4. The overheat protection mechanism for an Internet of Things communication power module according to claim 3 is characterized in that: The outer heat dissipation net (201) is arranged on the surface of the power supply housing (101), the fixing column (202) is arranged inside the through hole, and the front surface of the inner protection net (204) is fixedly connected to the inner wall of the power supply housing (101).

5. The overheat protection mechanism of an Internet of Things communication power module according to claim 1, characterized in that: The fixing mechanism (3) comprises a fixing plate (301), the bottom of the fixing plate (301) is fixedly connected to a limiting block (302), and the top of the fixing plate (301) is provided with a mounting hole (303).

6. An overheat protection mechanism for an Internet of Things communication power module according to claim 5, characterized in that: The top of the fixing plate (301) is fixedly connected to the bottom of the power supply housing (101), the number of the limiting blocks (302) is four, and the four limiting blocks (302) are symmetrically evenly distributed around the bottom center of the fixing plate (301), and the number of the mounting holes (303) is four, and the four mounting holes (303) are symmetrically evenly distributed around the top center of the fixing plate (301).