Concrete waste separation device

By designing a concrete waste separation device including a sealing cover, a dispersing rack and an electric telescopic rod, the problem of external forces and easy wear of the discharge mechanism in the prior art is solved, and rapid and efficient gravel removal and stable operation of the device are achieved.

CN222919019UActive Publication Date: 2025-05-30HUBEI ZHENGYE PREFABRICATED CONSTRUCTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421768011.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-30
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

After screening of the existing concrete recycling device, the gravel discharge requires external force, and the discharge mechanism is prone to wear, which increases the maintenance cost.

Method used

A concrete waste separation device is designed, using components such as sealing covers, dispersion frames, and electric telescopic rods. By driving the sealing covers and dispersion frames to rotate, a material dispersion zone is formed, and the rapid removal of gravel is achieved by using gravity, and the removal process is automatically controlled through the electric telescopic rods.

Benefits of technology

It realizes the rapid elimination of the gravel left after screening without the help of external forces, improves work efficiency, reduces labor intensity, and reduces the wear and maintenance costs of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete recycling, in particular to a concrete waste separating device which comprises a communicating pipe and a bottom plate, the bottom end of the communicating pipe is forked and communicated with screening barrels respectively, a reinforcing ring is fixedly installed on the communicating pipe, and supporting frames are fixedly installed at the front end and the rear end of the reinforcing ring respectively. The device further comprises a sealing cover. The sealing cover is movably inserted into the end, away from the communicating pipe, of the screening barrel. Wherein the sealing cover is provided with a hole and is rotationally provided with a dispersion frame; wherein a connecting rod is fixedly mounted on the sealing cover; the two ends of the side, close to the sealing cover, of the connecting rod are fixedly provided with electric telescopic rods correspondingly. The discharging structure solves the problems that residual stones after concrete screening need to be discharged by means of external force, and the discharging structure is prone to abrasion when screening operation is carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete recycling, in particular to a concrete waste separation device. Background Art

[0002] With the continuous development of the economy and society, the process of urbanization is getting faster and faster, and a large amount of concrete is used in urban construction. The number of concrete mixing stations is also increasing. However, concrete mixing stations will inevitably produce a large amount of concrete waste, which will cause environmental damage if directly discharged. At present, the concrete waste in concrete mixing stations is mainly reused through concrete waste recycling devices to reduce the pollution of concrete waste to the environment.

[0003] At present, when recycling concrete, screening is usually used to separate gravel and cement in waste concrete. After screening, although cement can be discharged through the screen, the gravel in the screen needs external force to be discharged, which leads to the need to configure an additional discharge mechanism for the discharge of gravel. The discharge mechanism is mostly arranged in the screening device, which will be subject to a certain degree of wear during screening and increase maintenance costs. Therefore, a concrete waste separation device is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a concrete waste separation device, which has the advantage of quickly removing the stones left after screening without the help of external force, and solves the problem that the stones remaining after concrete screening need to rely on external force when discharging and the discharge structure is easily worn during the screening operation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete waste separation device, comprising a connecting pipe and a bottom plate, the bottom end of the connecting pipe is bifurcated and connected with a screening cylinder respectively, a reinforcement ring is fixedly installed on the connecting pipe, and support frames are fixedly installed at the front and rear ends of the reinforcement ring respectively, and also includes a sealing cover;

[0006] The sealing cover is movably inserted at the end of the screening cylinder away from the connecting pipe;

[0007] The sealing cover is provided with a hole and a dispersion rack is rotatably mounted thereon;

[0008] Wherein, a connecting rod is fixedly installed on the sealing cover;

[0009] Wherein, electric telescopic rods are fixedly installed at both ends of the connecting rod close to the sealing cover.

[0010] When using a concrete waste separation device in the technical solution, the bottom plate is fixedly installed on the equipment foundation to ensure the stability of the entire device, and the concrete waste is added to the device through the feed trough. The radial longitudinal ribs on the inner wall of the feed trough help to disperse and guide the waste to flow to the connecting pipe, and the drive mechanism installed with the dispersion rack is started. The drive mechanism is fixedly installed on the sealing cover. The drive mechanism will drive the dispersion rack to rotate in the screening drum to help disperse the concrete waste. As the dispersion rack rotates, the concrete waste is separated in the screening drum. The screening drum adopts a trumpet-shaped structure, which is helpful for the separation and screening of materials, and can be discharged directly by gravity during discharge. The separated cement is discharged through the sieve holes on the screening drum and can be collected in the corresponding container or area. After the separation process is completed, the electric telescopic rod is started to move the sealing cover out of the screening drum, so as to discharge the gravel in the screening drum, and clean and maintain the screening drum and dispersion frame to ensure the sustainable and effective operation of the device. After cleaning and maintenance, the sealing cover is reset to ensure that the protrusion on the sealing cover is correctly matched with the inner side of the screening drum for the next use.

[0011] Preferably, a feed trough is installed on the top of the connecting pipe, longitudinal ribs are fixedly installed radially on the inner wall of the feeding trough, and the three ends of the connecting pipe are 120 degrees to each other.

[0012] The radial longitudinal ribs on the inner wall of the feed chute help to evenly disperse the waste and reduce accumulation and blockage. The design of the three ends of the connecting pipe being 120 degrees relative to each other may help to more evenly distribute the material flow to the screening cylinder.

[0013] Preferably, the screening cylinder adopts a trumpet-shaped structure, one end of the screening cylinder is connected and installed with a connecting pipe through a mounting bolt, and the other end of the screening cylinder is radially provided with a limiting groove.

[0014] The trumpet-shaped structure of the screening drum helps to guide the material to flow outward from the screening drum, improving the separation and discharge efficiency.

[0015] Preferably, the bottoms of the two support frames are fixedly mounted on the upper surface of the base plate, and the base plate is fixedly mounted on the equipment foundation.

[0016] The support frame is fixed to the base plate, and the base plate is fixed to the equipment foundation, providing a solid support to ensure the stability of the entire device during operation.

[0017] Preferably, protrusions are radially provided on the outer side of the sealing cover, the sealing cover is movably inserted into the inner side of the screening cylinder, and a bearing is embedded and installed at the center of the sealing cover.

[0018] The radial protrusions on the outer side of the sealing cover prevent the sealing cover from rotating after being inserted into the screening cylinder.

[0019] Preferably, one end of the dispersion frame passes through a bearing on the sealing cover and is drivingly installed with a driving mechanism, and the driving mechanism is fixedly installed on the sealing cover.

[0020] The dispersion frame is driven by the driving mechanism, which can efficiently disperse the materials and improve the separation efficiency.

[0021] Preferably, the end of the electric telescopic rod facing away from the connecting rod is fixedly connected to the support frame.

[0022] The electric telescopic rod provides a controllable pushing and pulling force. At the same time, electric control improves the convenience and safety of operation. Thus, it is convenient to open and close the sealing cover.

[0023] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0024] By setting the sealing cover, the present utility model inserts the sealing cover movably at one end of the screening cylinder away from the connecting pipe, opens a hole on the sealing cover and rotatably installs a dispersion frame, fixedly installs a connecting rod on the sealing cover, and fixedly installs electric telescopic rods at both ends of the connecting rod close to one side of the sealing cover. A hole is opened on the sealing cover and a dispersion frame is rotatably installed. This design helps to form a material dispersion area in the screening cylinder, improve the separation efficiency. At the same time, the movable insertion design of the sealing cover allows for quick replacement or cleaning. The electric telescopic rods on the connecting rod can provide power to push or pull the sealing cover. When pushing the sealing cover, it can quickly remove the stones left after screening. The automatic control of the electric telescopic rods reduces the dependence on manual operation. The entire device may be equipped with an automated control system, which coordinates the work of the electric telescopic rods and other automated components to achieve rapid and efficient material removal without manual intervention. Since the sealing cover is movably inserted, when it is necessary to clean or replace the internal components of the screening cylinder, it can be carried out quickly, reducing the downtime. The above concrete waste separation device can quickly remove the stones left after screening without external force, improve the work efficiency, reduce the manual labor intensity, and at the same time ensure the continuity and stability of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is the front view structural schematic diagram of the present utility model;

[0026] Figure 2 is the top view structural schematic diagram of the present utility model;

[0027] Figure 3 is the sectional view structural schematic diagram of the present utility model;

[0028] Figure 4 is the bottom plate connection structural schematic diagram of the present utility model;

[0029] Figure 5It is a schematic diagram of the sealing cover connection structure of the utility model.

[0030] In the figure: 1. feed trough; 2. reinforcement ring; 3. connecting pipe; 4. screening cylinder; 5. sealing cover; 6. driving mechanism; 7. connecting rod; 8. bottom plate; 9. supporting frame; 10. electric telescopic rod; 11. dispersion frame. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Example

[0033] like Figures 1 to 5 As shown, an embodiment of the utility model is: a concrete waste separation device, including a connecting pipe 3 and a bottom plate 8, the bottom end of the connecting pipe 3 is bifurcated and connected to a screening cylinder 4, a reinforcing ring 2 is fixedly installed on the connecting pipe 3, and support frames 9 are fixedly installed at the front and rear ends of the reinforcing ring 2, and also includes a sealing cover 5;

[0034] Specifically, by setting a sealing cover 5, the sealing cover 5 is movably inserted at the end of the screening cylinder 4 away from the connecting pipe 3, a hole is opened on the sealing cover 5 and a dispersion frame 11 is rotatably installed, a connecting rod 7 is fixedly installed on the sealing cover 5, and electric telescopic rods 10 are respectively fixedly installed at both ends of the connecting rod 7 close to the sealing cover 5. The sealing cover 5 has a hole and a dispersion frame 11 is rotatably installed. This design helps to form a material dispersion area in the screening cylinder 4 and improve the separation efficiency. At the same time, the movably inserted design of the sealing cover 5 allows quick replacement or cleaning. The electric telescopic rod 10 on the connecting rod 7 can provide power to push or pull the sealing cover 5, and when the sealing cover 5 is pushed, the stones left after screening can be quickly removed. The automatic control of the electric telescopic rod 10 reduces the dependence on manual operation. The entire device may be equipped with an automated control system. The electric telescopic rod 10 and other automated components work in coordination to achieve fast and efficient material removal without manual intervention. Since the sealing cover 5 is movably inserted, when it is necessary to clean or replace the internal components of the screening cylinder 4, it can be done quickly, reducing downtime. The above-mentioned concrete waste separation device can achieve rapid removal of stones left after screening without the aid of external force, thereby improving work efficiency, reducing manual labor intensity, and ensuring the continuity and stability of operation.

[0035] Further, a feed trough 1 is connected and installed at the top of the connecting pipe 3. Radially arranged longitudinal ribs are fixedly installed on the inner wall of the feed trough 1. The three ends of the connecting pipe 3 are 120 degrees to each other.

[0036] The radially arranged longitudinal ribs on the inner wall of the feed trough 1 help to evenly disperse the waste materials, reducing accumulation and blockage. The design that the three ends of the connecting pipe 3 are 120 degrees to each other may help to more evenly distribute the material flow to the screening cylinder 4.

[0037] Further, the screening cylinder 4 adopts a horn-shaped structure. One end of the screening cylinder 4 is connected and installed with the connecting pipe 3 through mounting bolts. A plurality of limiting grooves are radially formed at the other end of the screening cylinder 4.

[0038] The horn-shaped structure of the screening cylinder 4 helps to guide the material to flow outwards from the screening cylinder 4, improving the separation and discharging efficiency.

[0039] Further, the bottoms of both support frames 9 are fixedly installed on the upper surface of the bottom plate 8, and the bottom plate 8 is fixedly installed on the equipment foundation.

[0040] The support frame 9 is fixed on the bottom plate 8, and the bottom plate 8 is fixed on the equipment foundation, providing a stable support to ensure the stability of the entire device during operation.

[0041] Further, a plurality of protrusions are radially arranged on the outer side of the sealing cover 5. The sealing cover 5 is movably inserted into the inner side of the screening cylinder 4, and a bearing is embedded at the center of the sealing cover 5.

[0042] The radially arranged protrusions on the outer side of the sealing cover 5 prevent the sealing cover 5 from rotating after being inserted into the screening cylinder 4.

[0043] Further, one end of the dispersion frame 11 passes through the bearing on the sealing cover 5 and is drivingly installed with a driving mechanism 6, and the driving mechanism 6 is fixedly installed on the sealing cover 5.

[0044] The dispersion frame 11 is driven by the driving mechanism 6, which can efficiently disperse the materials and improve the separation efficiency.

[0045] Further, the end of the electric telescopic rod 10 away from the connecting rod 7 is fixedly connected to the support frame 9.

[0046] The electric telescopic rod 10 provides a controllable pushing and pulling force. At the same time, electric control improves the convenience and safety of operation. Thus, it is convenient to open and close the sealing cover 5.

[0047] When the utility model is used, the bottom plate 8 is fixedly installed on the equipment foundation to ensure the stability of the entire device, and the concrete waste is added to the device through the feed trough 1. The radial longitudinal ribs on the inner wall of the feed trough 1 help to disperse and guide the waste to flow to the connecting pipe 3, and the drive mechanism 6 installed with the dispersion rack 11 is started. The drive mechanism 6 is fixedly installed on the sealing cover 5. The drive mechanism 6 will drive the dispersion rack 11 to rotate in the screening drum 4 to help disperse the concrete waste. As the dispersion rack 11 rotates, the concrete waste is separated in the screening drum 4. The screening drum 4 adopts a trumpet-shaped structure, which is helpful for the separation and screening of materials, and can be directly discharged by gravity during discharge. The separated cement is discharged through the sieve holes on the screening drum 4 and can be collected in the corresponding container or area. After the separation process is completed, the electric telescopic rod 10 is started to move the sealing cover 5 out of the screening drum 4, so that the gravel in the screening drum 4 is discharged, and the screening drum 4 and the dispersion rack 11 are cleaned and maintained to ensure that the device can continue to operate effectively. After cleaning and maintenance, the sealing cover 5 is reset to ensure that the protrusion on the sealing cover 5 is correctly matched with the inner side of the screening drum 4 for the next use.

[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A concrete waste separation device, comprising a connecting pipe (3) and a bottom plate (8), wherein the bottom end of the connecting pipe (3) is bifurcated and connected to a screening cylinder (4), a reinforcing ring (2) is fixedly installed on the connecting pipe (3), and support frames (9) are fixedly installed at the front and rear ends of the reinforcing ring (2), characterized in that: Also includes: A sealing cover (5) is movably inserted at one end of the screening cylinder (4) away from the connecting pipe (3); The sealing cover (5) has a hole and a dispersion rack (11) is rotatably mounted thereon; Wherein, a connecting rod (7) is fixedly mounted on the sealing cover (5); Wherein, electric telescopic rods (10) are respectively fixedly mounted on both ends of the connecting rod (7) close to the sealing cover (5).

2. A concrete waste separation device according to claim 1, characterized in that: The top of the connecting pipe (3) is connected to a feed trough (1), and longitudinal ribs are fixedly installed radially on the inner wall of the feed trough (1). The three ends of the connecting pipe (3) are 120 degrees to each other.

3. The concrete waste separation device according to claim 1, characterized in that: The screening cylinder (4) adopts a trumpet-shaped structure. One end of the screening cylinder (4) is connected and installed with the connecting pipe (3) through a mounting bolt, and the other end of the screening cylinder (4) is radially provided with a limiting groove.

4. The concrete waste separation device according to claim 1, characterized in that: The bottoms of the two support frames (9) are fixedly mounted on the upper surface of the base plate (8), and the base plate (8) is fixedly mounted on the equipment foundation.

5. The concrete waste separation device according to claim 1, characterized in that: The outer side of the sealing cover (5) is provided with protrusions in a radial shape. The sealing cover (5) is movably inserted into the inner side of the screening cylinder (4). A bearing is embedded and installed at the center of the sealing cover (5).

6. The concrete waste separation device according to claim 1, characterized in that: One end of the dispersion rack (11) passes through the bearing on the sealing cover (5) and is transmission-mounted with a driving mechanism (6), and the driving mechanism (6) is fixedly mounted on the sealing cover (5).

7. The concrete waste separation device according to claim 1, characterized in that: One end of the electric telescopic rod (10) facing away from the connecting rod (7) is fixedly connected to the support frame (9).