Automatic copper wire mesh forming equipment
By setting up a cleaning frame at the discharge end of the mesh loom, combined with the design of roller brush, guide roller and spray head, the problem of residual impurities on the surface after the copper mesh is formed is solved, and the copper mesh is fully cleaned and cleaned.
Patent Information
- Application Number
- CN202421823408.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Impurities often remain on the surface of the molded copper mesh, which affects the subsequent improvement of quality. It is difficult for the prior art to effectively remove oil and oxides.
An automatic copper mesh forming equipment is designed, including a cleaning frame at the discharge end of the mesh loom, and a roller brush, a guide roller and a spray head are provided in the cleaning frame. Through the cooperation of the roller brush and the guide roller of the roller, the copper mesh can be cleaned in all aspects when passing through the cleaning frame, and the spray head provides secondary cleaning to ensure that the surface is thoroughly cleaned.
The copper mesh surface is fully cleaned, removing impurities and oil stains, improving the cleanliness of the product, avoiding sewage residues, and avoiding scratches on the copper mesh surface through design.
Smart Images

Figure CN222919156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of copper mesh processing, in particular to an automatic copper mesh forming device. Background Art
[0002] When the copper mesh is produced and formed, a loom is needed to weave it into a mesh structure. Since there may be some impurities and oil stains attached to the surface of the copper wire itself, impurities will remain on the surface of the formed copper mesh, which will affect the subsequent quality. In the Chinese utility model patent with the publication number CN212576937U, a hair debris cleaning mechanism for a loom is disclosed, which can achieve automatic cleaning and collection of hair debris, making the produced products more delicate, and there is no need for manual cleaning of hair debris, reducing labor costs and avoiding waste of human resources at the same time. In the above structure, a dust suction fan is used to take away impurities such as dust on the surface of the grid, and it is impossible to effectively clean an oil stain or an attached oxide back and forth. Therefore, we have designed an automatic copper mesh forming device. Summary of the Utility Model
[0003] To solve the technical problem that impurities will remain on the surface of the formed copper mesh, the utility model provides an automatic copper mesh forming device.
[0004] The utility model is realized by the following technical solutions: an automatic copper mesh forming device, including a loom, two symmetrically distributed bearing frames are arranged on the left and right sides of the front side bracket of the loom, and a cleaning frame is fixed between the two bearing frames. The inner cavity of the cleaning frame is designed to form a cleaning chamber. Two upper and lower distributed first rolling brushes and second rolling brushes are arranged inside the cleaning chamber. The left and right ends of the first rolling brush and the second rolling brush respectively pass through the cleaning frame and are rotatably connected to the two bearing frames. Guide rollers one and two are symmetrically arranged on the front and rear sides inside the cleaning chamber respectively;
[0005] An inlet liquid pipe is suspended above the cleaning frame through a bracket. A plurality of equally spaced spray heads are welded on the outer surface of the inlet liquid pipe facing outwards, and the spray heads are designed to be inclined downwards.
[0006] As a further improvement of the above solution, a plurality of uniformly distributed brush heads are arranged on the outer surface of the first rolling brush and the second rolling brush, and the brush heads on the first rolling brush and the second rolling brush are arranged in a staggered manner. The brush heads on the first rolling brush and the second rolling brush can contact the surface of the copper mesh and extend into the grid interior, so as to be able to clean it comprehensively;
[0007] The right ends of the first rolling brush and the second rolling brush both pass through the right bearing frame and are provided with gears, and they are meshed through the gears. The right end of the second rolling brush is also connected to the output shaft of a driving motor, so as to be able to make the first rolling brush and the second rolling brush rotate synchronously.
[0008] As a further improvement of the above solution, the cross-sections above both ends of the cleaning frame are semi-circular structures, and a partition board is arranged on the outer side of the cleaning frame. The partition board is designed in an arc structure, and the bottom end of the partition board is tangent to the upper part of the inner wall of the cleaning frame. Side plates are also arranged between the left and right sides of the partition board and the upper part of the cleaning frame. The cleaning frame is arranged at the net outlet end of the wire loom. After being woven and formed, the copper net can enter the interior of the cleaning frame along the cleaning frame, and then go out along the surface of the partition board and be wound up. The semi-circular structure design can avoid scratching the surface of the copper net.
[0009] As a further improvement of the above solution, the first guide roller and the second guide roller are rotatably installed inside the cleaning chamber, and the first guide roller and the second guide roller are flush in height. The copper net is located below the first guide roller and the second guide roller and is in a horizontal state, thereby facilitating contact with the first brush roller and the second brush roller.
[0010] As a further improvement of the above solution, a drain pipe is welded at the middle of the bottom end inside the cleaning frame, and a drain valve is installed on the drain pipe. The drainage flow of the drain valve is the same as the sum of the flows of multiple spray heads, which can ensure that the liquid inside the cleaning frame is in a certain state and can submerge the upper part of the copper net.
[0011] As a further improvement of the above solution, the heights of the bottom parts at the left and right ends inside the cleaning frame are lower than the middle part, and the cleaning frame is filled with cleaning liquid. The height of the cleaning liquid is at the middle of the guide rollers, which is convenient for the discharge of the internal liquid, and it can form a flowing state to suck away the impurities at the bottom end.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By arranging a cleaning frame at the discharge end of the wire loom in the present utility model, the first brush roller and the second brush roller are rotatably arranged inside the cleaning frame, and in cooperation with the arranged first guide roller and the second guide roller, the copper net can horizontally pass through the middle of the first brush roller and the second brush roller, thereby facilitating the cleaning of its surface. And when it goes out after cleaning, it is secondarily cleaned under the action of the spray heads, making its surface cleaner and without the residue of sewage, improving the cleanliness.
[0014] 2. By arranging the upper part of the inner wall of the cleaning frame in a semi-circular structure and arranging an arc-shaped partition board on the front side of the cleaning frame, it can avoid scratching the surface of the copper net, and the partition board can also make the sprayed water flow back to the interior of the cleaning frame along its surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the overall structural schematic diagram of an automatic copper net forming device provided by the present utility model;
[0016] Figure 2 is Figure 1The left and right isometric view with equal angles;
[0017] Figure 3 is Figure 1 the front view of;
[0018] Figure 4 is the partial sectional view of 3;
[0019] Figure 5 is Figure 4 the enlarged structural schematic diagram at position A in.
[0020] Main symbol description:
[0021] 1. Reticulating machine; 2. Bearing frame; 3. Cleaning frame; 31. Cleaning chamber; 32. Drain pipe; 33. Drain valve; 4. Liquid inlet pipe; 41. Spraying head; 5. First rolling brush; 6. Baffle; 61. Side plate; 7. Second rolling brush; 8. First guiding roller; 9. Second guiding roller. Specific implementation manner
[0022] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.
[0023] Embodiment:
[0024] Please refer to Figures 1 - 5 , an automatic copper mesh forming device in this embodiment includes a reticulating machine 1. Two symmetrically distributed bearing frames 2 are arranged on the left and right sides of the front side bracket of the reticulating machine 1, and a cleaning frame 3 is fixed between the two bearing frames 2. The internal cavity of the cleaning frame 3 is designed to form a cleaning chamber 31. Two vertically distributed first rolling brushes 5 and second rolling brushes 7 are arranged inside the cleaning chamber 31. The left and right ends of the first rolling brush 5 and the second rolling brush 7 respectively pass through the cleaning frame 3 and are rotatably connected to the two bearing frames 2. The first guiding roller 8 and the second guiding roller 9 are symmetrically arranged on the front and rear sides inside the cleaning chamber 31 respectively;
[0025] A liquid inlet pipe 4 is suspended above the cleaning frame 3 through a bracket. A plurality of equally spaced spraying heads 41 are welded on the outer surface of the liquid inlet pipe 4 facing outward, and the spraying heads 41 are designed to be inclined downward.
[0026] A plurality of uniformly distributed brush heads are arranged on the outer surface of the first rolling brush 5 and the second rolling brush 7, and the brush heads on the first rolling brush 5 and the second rolling brush 7 are designed to be staggered. The brush heads on the first rolling brush 5 and the second rolling brush 7 can contact the surface of the copper mesh and extend into the grid interior, so as to be able to clean it comprehensively;
[0027] The right ends of the first rotary brush 5 and the second rotary brush 7 both pass through the right bearing support 2 and are provided with gears, and they are engaged with each other through the gears. The right end of the second rotary brush 7 is also connected to the output shaft of the driving motor, so that the first rotary brush 5 and the second rotary brush 7 can rotate synchronously.
[0028] The upper cross-sections at both ends of the cleaning frame 3 are semicircular structures, and a partition board 6 is arranged on the outer side of the cleaning frame 3. The partition board 6 is designed in an arc structure, and the bottom end of the partition board 6 is tangent to the upper inner wall of the cleaning frame 3. Side plates 61 are also arranged between the left and right sides of the partition board 6 and the upper part of the cleaning frame 3. The cleaning frame 3 is arranged at the net outlet end of the wire loom 1. After being woven and formed, the copper net can enter the inside of the cleaning frame 3 along the cleaning frame 3, and then go out along the surface of the partition board 6 and be wound up. The semicircular structure design can avoid scratching the surface of the copper net.
[0029] The first guide roller 8 and the second guide roller 9 are rotatably installed inside the cleaning chamber 31, and the first guide roller 8 and the second guide roller 9 are flush in height. The copper net is located below the first guide roller 8 and the second guide roller 9 and is in a horizontal state, so as to facilitate contact with the first rotary brush 5 and the second rotary brush 7.
[0030] A drain pipe 32 is welded to the middle of the bottom end inside the cleaning frame 3, and a drain valve 33 is installed on the drain pipe 32. The drainage flow rate of the drain valve 33 is the same as the sum of the flow rates of the plurality of spray heads 41, which can ensure that the liquid inside the cleaning frame 3 is in a certain state and can submerge the upper part of the copper net.
[0031] The heights of the bottom parts at the left and right ends inside the cleaning frame 3 are lower than the middle part, and the inside of the cleaning frame 3 is filled with cleaning liquid. The height of the cleaning liquid is at the middle of the guide rollers, which is convenient for the discharge of the internal liquid, and it can form a flowing state to suck away the impurities at the bottom end.
[0032] In the embodiment of the present application, the implementation principle of an automatic copper net forming device is as follows: In actual use, the right end of the liquid inlet pipe 4 is connected to an external water pump through a hose, and the woven copper net is placed inside the cleaning frame 3 (as shown in Figure 4 、 Figure 5 ). During the movement of the copper net to the left end after being woven, the first rotary brush 5 and the second rotary brush 7 rotate synchronously, and the surface of the copper net will be scrubbed by the brush heads on their surfaces, so as to clean the oxides, oil stains, etc. attached to its surface. Then, during the subsequent upward movement, it will be secondarily rinsed by the clear water sprayed by the spray heads 41, making its surface cleaner and without residue of sewage.
[0033] By arranging a cleaning frame 3 at the discharging end of the wire loom 1, a first roller brush 5 and a second roller brush 7 are rotatably arranged inside the cleaning frame 3, and the first guide roller 8 and the second guide roller 9 are arranged in cooperation, so that the copper mesh can pass horizontally through the middle of the first roller brush 5 and the second roller brush 7, thereby facilitating the cleaning of its surface. Moreover, when it exits after cleaning, it is secondarily cleaned under the action of the spray head 41, making its surface cleaner without residue of sewage, and improving the cleanliness.
[0034] By arranging the upper inner wall of the cleaning frame 3 in a semi-circular structure and arranging an arc-shaped baffle 6 on the front side of the cleaning frame 3, the surface of the copper mesh can be prevented from being scratched, and the baffle 6 can also make the sprayed water flow back to the inside of the cleaning frame 3 along its surface.
[0035] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. An automatic copper mesh forming device, comprising a mesh weaving machine (1), characterized in that: The front bracket of the net weaving machine (1) is provided with two symmetrically distributed bearing frames (2) on the left and right sides, and a cleaning frame (3) is fixed between the two bearing frames (2); the internal cavity of the cleaning frame (3) is designed to form a cleaning chamber (31); two roller brushes (5) and (7) are arranged in an upper and lower manner inside the cleaning chamber (31); the left and right ends of the roller brushes (5) and (7) respectively pass through the cleaning frame (3) and are rotatably connected to the two bearing frames (2); and the front and rear sides of the cleaning chamber (31) are symmetrically provided with a guide roller (8) and a guide roller (9); A liquid inlet pipe (4) is suspended above the cleaning frame (3) by a bracket, and a plurality of spray heads (41) are welded on the outward surface of the liquid inlet pipe (4) at equal intervals, and the spray heads (41) are designed to be tilted downward.
2. The automatic copper mesh forming equipment according to claim 1, characterized in that: The outer surfaces of the roller brush 1 (5) and the roller brush 2 (7) are both provided with a plurality of evenly distributed brush heads, and the brush heads on the roller brush 1 (5) and the roller brush 2 (7) are staggered; The right ends of the roller brush 1 (5) and the roller brush 2 (7) both pass through the right side bearing frame (2) and are provided with gears, and the two pass through each other through gear meshing.
3. The automatic copper mesh forming equipment according to claim 1, characterized in that: The cross-sections at the upper ends of the cleaning frame (3) are semicircular in structure, and a baffle plate (6) is provided on the outward side of the cleaning frame (3), the baffle plate (6) is designed in an arc-shaped structure, and the bottom end of the baffle plate (6) is tangent to the upper inner wall of the cleaning frame (3), and side panels (61) are further provided between the left and right sides of the baffle plate (6) and the upper part of the cleaning frame (3).
4. The automatic copper mesh forming equipment according to claim 1, characterized in that: The guide roller one (8) and the guide roller two (9) are rotatably mounted inside the cleaning chamber (31), and the guide roller one (8) and the guide roller two (9) are flush with each other in height.
5. The automatic copper mesh forming equipment according to claim 1, characterized in that: A drain pipe (32) is welded in the middle of the bottom end of the cleaning frame (3), and a drain valve (33) is installed on the drain pipe (32). The discharge flow rate of the drain valve (33) is the same as the sum of the flow rates of the multiple spray heads (41).
6. The automatic copper mesh forming equipment according to claim 5, characterized in that: The bottom heights of the left and right ends of the cleaning frame (3) are lower than the middle, and the cleaning frame (3) is filled with cleaning liquid, the height of the cleaning liquid being in the middle of the guide roller.
Citation Information
Patent Citations
Flock cleaning mechanism for mesh loom
CN212576937U