Perforating mechanism for polymeric membrane processing

By designing a hole punching mechanism for polymer membrane processing, the clamping mechanism between the slide rod and the tensile spring is used to solve the problem of wrinkles easily during hole punching of polymer membranes, and the hole punching accuracy and production efficiency are improved.

CN222920646UActive Publication Date: 2025-05-30SHENZHEN CITY LONGHUA DISTRICT GUANLAN STREET HUANGKENG COMMUNITY
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Patent Information

Application Number
CN202421599844.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-30
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

When the existing mechanical hole drilling method drills the polymer membrane, it is easy to cause wrinkles in the membrane material, causing damage and reduced production efficiency.

Method used

A hole punching mechanism for polymer membrane processing is designed. Through the use of fixed components and mobile plates, the sliding rod and tensile spring are used to achieve stable clamping of polymer membrane, thereby improving the hole punching accuracy and production efficiency.

Benefits of technology

By clamping the polymer film, the stability and flatness of the film are improved, the wrinkle phenomenon is reduced, and the hole drilling accuracy and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of polymeric membrane processing, and discloses a punching mechanism for polymeric membrane processing, which comprises a base, the bottom end of the base is fixedly connected with a supporting column, the top end of the supporting column is fixedly connected with a top plate, the top end of the top plate is provided with a hydraulic cylinder, and the bottom end of an output shaft of the hydraulic cylinder is fixedly connected with a movable plate. A fixing assembly is arranged at the bottom end of the movable plate and comprises four sets of sliding rods, the outer walls of the sliding rods are slidably connected to the inner wall of the movable plate, the bottom ends of the four sets of sliding rods are fixedly connected with a first pressing frame, and the sliding rods are elastically connected with the movable plate through extension springs. According to the punching device, the fixing assembly and the movable plate are used in cooperation, when a polymeric membrane is punched, the polymeric membrane is clamped through the first pressing frame and the second pressing frame, the stability and the flatness of the polymeric membrane are improved, and therefore the punching precision and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the field of polymer film processing, in particular to a punching mechanism for polymer film processing. Background Art

[0002] With the rapid development of technology, polymer materials are more and more widely used in various fields. As an important basic material, polymer films are widely used in many industries such as packaging, filtration, and separation. Among them, punching is an important link in the process of polymer film processing. By forming holes of a certain size and density on the film, the air permeability, permeability and other properties of the film can be adjusted to meet different application requirements.

[0003] The methods for punching polymer films mainly include mechanical punching, thermal punching, chemical punching, etc. Mechanical punching usually physically penetrates the film through a tool or a punch. However, when the existing mechanical punching method is used to punch a polymer film, the film material is prone to wrinkles, resulting in damage and a decrease in production efficiency. Therefore, a punching mechanism for polymer film processing is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a punching mechanism for polymer film processing, aiming to improve the problem of "easy to wrinkle and cause a decrease in production efficiency when punching a polymer film" in the existing technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: A punching mechanism for polymer film processing, including a base, the bottom end of the base is fixedly connected with a support column, the top end of the support column is fixedly connected with a top plate, a hydraulic cylinder is arranged at the top end of the top plate, the bottom end of the output shaft of the hydraulic cylinder is fixedly connected with a moving plate, a fixing component is arranged at the bottom end of the moving plate, the fixing component includes a sliding rod, the outer wall of the sliding rod is slidably connected to the inner wall of the moving plate, there are four groups of the sliding rods, and the bottom ends of the four groups of sliding rods are fixedly connected with a pressing frame one.

[0006] As a further description of the above technical solution:

[0007] The sliding rod and the moving plate are elastically connected by a tension spring, the bottom end of the rear side of the moving plate is fixedly connected with a pressing column, and a pressing rod is slidably connected to the inner wall of the top end of the rear side of the base near the lower side of the pressing column.

[0008] As a further description of the above technical solution:

[0009] The bottom end of the pressing rod is hinged with a connecting rod, the middle part of the connecting rod is slidably connected to the inner wall of the base, the front end of the connecting rod is slidably connected to a pressing frame two, and the outer wall of the bottom end of the pressing frame two is slidably connected to the inner wall of the base.

[0010] As a further description of the above technical solution:

[0011] The top end of the second pressing frame and the bottom end of the first pressing frame are made of rubber material.

[0012] As a further description of the above technical solution:

[0013] The connecting rod is set in a V shape.

[0014] As a further description of the above technical solution:

[0015] There are two groups of the pressing columns, the pressing rods and the connecting rods, and the two groups of the pressing columns, the pressing rods and the connecting rods are symmetrically arranged with the center line of the second pressing frame as the axis of symmetry.

[0016] As a further description of the above technical solution:

[0017] An installation hole is penetrated and opened on the inner wall of the top end of the moving plate, an installation component is arranged on the outer wall of the moving plate, the installation component includes an installation column, the outer wall of the installation column slides on the inner wall of the installation hole, and a cutter is fixedly connected to the bottom end of the installation column.

[0018] As a further description of the above technical solution:

[0019] A limiting groove is opened on the outer wall of the top end of the installation column, a fixing plate is arranged at the top end of the installation column, and a clamping plate is slidably connected to the inner wall of the fixing plate.

[0020] As a further description of the above technical solution:

[0021] One side of the clamping plate close to the installation column is set as an inclined surface, and the inclined surface of the clamping plate slides on the inner wall of the limiting groove.

[0022] As a further description of the above technical solution:

[0023] A pulling plate is fixedly connected to one side of the clamping plate far away from the installation column, the pulling plate slides on the inner wall of the fixing plate, there are two groups of the clamping plates and the pulling plates, and the two groups of the pulling plates are elastically connected through a return spring.

[0024] The utility model has the following beneficial effects:

[0025] 1. In the utility model, through the combined use of the fixing component and the moving plate, when punching the polymer film, the polymer film is clamped by the first pressing frame and the second pressing frame, so that the stability and flatness of the polymer film are improved, thereby improving the punching accuracy and production efficiency.

[0026] 2. In the present utility model, through the combined use of the mounting component and the mounting holes, the tool can be quickly disassembled according to different drilling requirements, and then the position of the tool can be changed through the mounting holes, thereby improving the applicability of the device. Description of the Drawings

[0027] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the present utility model;

[0028] Figure 2 It is a rear three-dimensional structural schematic diagram of the overall device in the present utility model;

[0029] Figure 3 It is a bottom-up three-dimensional structural schematic diagram of the pressing frame and the tool in the present utility model;

[0030] Figure 4 It is a right three-dimensional structural sectional schematic diagram of the base in the present utility model;

[0031] Figure 5 It is a three-dimensional structural schematic diagram of the moving plate in the present utility model;

[0032] Figure 6 It is a disassembled three-dimensional structural schematic diagram of the mounting component in the present utility model.

[0033] Legend Explanation:

[0034] 1. Base; 2. Support column; 3. Top plate; 4. Moving plate; 51. First pressing frame; 52. Slide bar; 53. Tensile spring; 54. Pressing column; 55. Pressing rod; 56. Connecting rod; 57. Second pressing frame; 61. Tool; 62. Mounting column; 63. Fixed plate; 64. Clamping plate; 65. Pulling plate; 66. Return spring; 7. Mounting hole. Detailed Embodiment

[0035] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0036] Refer to Figure 1 - Figure 3, An embodiment provided by the present utility model: A punching mechanism for polymer film processing, including a base 1, which serves as the support foundation for the entire mechanism. On both sides of the top end of the base 1, there are rotatably connected rollers. At the bottom end of the base 1, there are fixedly connected support columns 2, with four groups provided, which are used to support the top plate 3. The top ends of the support columns 2 are fixedly connected to the top plate 3, which is used to support the hydraulic cylinder. On the top end of the top plate 3, there is a hydraulic cylinder, which drives the moving plate 4 to move for punching operations. The bottom end of the output shaft of the hydraulic cylinder is fixedly connected to the moving plate 4, which is used to drive the tool 61 to perform punching operations. At the bottom end of the moving plate 4, there is a fixing component, and the fixing component includes a slide bar 52, which improves the stability of the operation of the first pressing frame 51. The outer wall of the slide bar 52 is slidably connected to the inner wall of the moving plate 4. There are four groups of slide bars 52, and the bottom ends of the four groups of slide bars 52 are fixedly connected to the first pressing frame 51, which is used to fix the upper side of the polymer film and improve the stability of the polymer film during punching.

[0037] Refer to Figure 2 and Figure 3 , The slide bar 52 and the moving plate 4 are elastically connected by a tension spring 53. Through the elastic force of the tension spring 53, the first pressing frame 51 can stably clamp the polymer film during the downward movement of the moving plate 4. At the bottom end of the rear side of the moving plate 4, there is a pressing column 54, and the bottom end of the pressing column 54 is set in a conical shape, which can cooperate with the groove at the top end of the pressing rod 55 to prevent the pressing column 54 from detaching from the pressing rod 55. Inside the inner wall of the top end of the rear side of the base 1, there is a slidably connected pressing rod 55 near the lower side of the pressing column 54. The pressing rod 55 slides inside the inner wall of the base 1, and the bottom end of the pressing rod 55 is hinged to a connecting rod 56.

[0038] Refer to Figure 3 and Figure 4 , The connecting rod 56 is set in a V shape. By driving the connecting rod 56, the second pressing frame 57 slides inside the inner wall of the base 1, so as to realize the cooperation between the second pressing frame 57 and the first pressing frame 51 to clamp the polymer film, facilitating the punching operation. The middle part of the connecting rod 56 is slidably connected to the inner wall of the base 1, and the front end of the connecting rod 56 is slidably connected to the second pressing frame 57, which is used in cooperation with the first pressing frame 51 to limit the lower side of the polymer film. The outer wall of the bottom end of the second pressing frame 57 is slidably connected to the inner wall of the base 1. The top end of the second pressing frame 57 and the bottom end of the first pressing frame 51 are made of rubber material, providing better sealing performance and friction force to ensure that the polymer film is firmly fixed, thereby improving the stability of the polymer film. There are two groups of the pressing column 54, the pressing rod 55 and the connecting rod 56, and the two groups of the pressing column 54, the pressing rod 55 and the connecting rod 56 are symmetrically arranged with the center line of the second pressing frame 57 as the axis of symmetry, ensuring uniform force on both sides of the second pressing frame 57 and better fixing effect.

[0039] Refer to Figure 3 and Figure 6, a mounting hole 7 is penetrated through the inner wall of the top end of the moving plate 4. The mounting holes 7 are evenly arranged on the moving plate 4, providing positions for the installation of the cutting tool 61. An installation component is arranged on the outer wall of the moving plate 4. The installation component includes installation columns 62, with four groups provided, and every two groups are arranged oppositely, for fixing the cutting tool 61. The outer wall of the installation column 62 slides on the inner wall of the mounting hole 7. The bottom end of the installation column 62 is fixedly connected with the cutting tool 61, for punching holes in the polymer film. A limiting groove is opened on the outer wall of the top end of the installation column 62, which is used in cooperation with the clamping plate 64 to limit the cutting tool 61. A fixing plate 63 is arranged at the top end of the installation column 62. The installation column 62 slides in the inner wall of the fixing plate 63. A clamping plate 64 is slidably connected to the inner wall of the fixing plate 63, for sliding in the inner wall of the limiting groove to limit the installation column 62. The side of the clamping plate 64 close to the installation column 62 is set as an inclined surface.

[0040] Refer to Figure 5 and Figure 6 , the inclined surface of the clamping plate 64 slides on the inner wall of the limiting groove. When the clamping plate 64 moves, the inclined surface will slide in cooperation with the inner wall of the limiting groove, so that the clamping plate 64 enters the limiting groove. A pulling plate 65 is fixedly connected to the side of the clamping plate 64 away from the installation column 62, which is convenient for the operator to pull the clamping plate 64, so as to quickly release the limit on the cutting tool 61. The pulling plate 65 slides in the inner wall of the fixing plate 63. There are two groups of the clamping plate 64 and the pulling plate 65. The two groups of pulling plates 65 are elastically connected by a return spring 66. The elastic force of the return spring 66 makes the clamping plate 64 stably inserted into the inner wall of the limiting groove, improving the stability of the clamping plate 64.

[0041] Working principle: When in use, first convey the polymer film through two groups of rollers. When punching is required, start the hydraulic cylinder to drive the moving plate 4 to move downward. While the moving plate 4 is moving, it drives the pressing column 54 to move downward, pressing down the pressing rod 55. The downward movement of the pressing rod 55 drives the connecting rod 56 to slide forward in the inner wall of the base 1, so that the front end of the connecting rod 56 moves upward and slides in the inner wall of the second pressing frame 57, thereby driving the second pressing frame 57 to move upward in the inner wall of the base 1. At this time, the moving plate 4 continues to move downward, and the second pressing frame 57 and the first pressing frame 51 on the moving plate 4 clamp the polymer film, improving the stability and flatness during clamping.

[0042] The sliding rod 52 slides in the inner wall of the moving plate 4 during the downward pressing process of the moving plate 4, stretching the tension spring 53, so that the cutting tool 61 performs punching operations on the polymer film. When the punching is completed, the hydraulic cylinder drives the moving plate 4 to rise, so that the first pressing frame 51 releases the clamping of the polymer film. The pressing column 54 moves upward, and the pressing rod 55 returns to its original position through the connecting rod 56 under the gravity of the second pressing frame 57 for the next operation.

[0043] When it is necessary to disassemble and maintain the punching position, pull the two groups of pull plates 65 to squeeze the return spring 66, so that the inclined surface of the clamping plate 64 slides out of the limiting groove, thereby releasing the limit on the four groups of mounting posts 62. At this time, the tool 61 can be withdrawn from the fixing plate 63 and the inner wall of the mounting hole 7, which is convenient for the operator to maintain the tool 61.

[0044] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A punching mechanism for polymer film processing, comprising a base (1), characterized in that: The bottom end of the base (1) is fixedly connected to a support column (2), the top end of the support column (2) is fixedly connected to a top plate (3), the top end of the top plate (3) is provided with a hydraulic cylinder, the bottom end of the hydraulic cylinder output shaft is fixedly connected to a movable plate (4), the bottom end of the movable plate (4) is provided with a fixing component, the fixing component comprises a slide bar (52), the outer wall of the slide bar (52) is slidably connected to the inner wall of the movable plate (4), the slide bar (52) is provided with four groups, the bottom ends of the four groups of slide bars (52) are fixedly connected to a pressing frame (51), the inner wall of the top end of the movable plate (4) is penetrated by a mounting hole (7), the outer wall of the movable plate (4) is provided with a mounting component, the mounting component comprises a mounting column (62), the outer wall of the mounting column (62) slides on the inner wall of the mounting hole (7), and the bottom end of the mounting column (62) is fixedly connected to a tool (61).

2. The punching mechanism for polymer film processing according to claim 1, characterized in that: The sliding rod (52) is elastically connected to the movable plate (4) via a tension spring (53); a pressing column (54) is fixedly connected to the rear bottom end of the movable plate (4); and a pressing rod (55) is slidably connected to the inner wall of the top rear end of the base (1) near the lower side of the pressing column (54).

3. The punching mechanism for polymer film processing according to claim 2, characterized in that: The bottom end of the pressure rod (55) is hinged with a connecting rod (56), the middle part of the connecting rod (56) is slidably connected to the inner wall of the base (1), the front end of the connecting rod (56) is slidably connected to a second pressing frame (57), and the outer wall of the bottom end of the second pressing frame (57) is slidably connected to the inner wall of the base (1).

4. A punching mechanism for polymer film processing according to claim 3, characterized in that: The top end of the second pressing frame (57) and the bottom end of the first pressing frame (51) are made of rubber material.

5. The punching mechanism for polymer film processing according to claim 3, characterized in that: The connecting rod (56) is configured in a V shape.

6. The punching mechanism for polymer film processing according to claim 3, characterized in that: The pressing column (54), the pressing rod (55) and the connecting rod (56) are provided in two groups, and the two groups of the pressing column (54), the pressing rod (55) and the connecting rod (56) are symmetrically arranged with the center line of the second pressing frame (57) as the symmetry axis.

7. The punching mechanism for polymer film processing according to claim 1, characterized in that: A limiting groove is provided on the outer wall of the top end of the installation column (62), a fixing plate (63) is provided on the top end of the installation column (62), and a clamping plate (64) is slidably connected to the inner wall of the fixing plate (63).

8. The punching mechanism for polymer film processing according to claim 7, characterized in that: A side of the clamping plate (64) close to the mounting column (62) is arranged as an inclined surface, and the inclined surface of the clamping plate (64) slides on the inner wall of the limiting groove.

9. The punching mechanism for polymer film processing according to claim 7, characterized in that: A pull plate (65) is fixedly connected to one side of the clamping plate (64) away from the mounting column (62), and the pull plate (65) slides on the inner wall of the fixed plate (63). Two groups of the clamping plate (64) and the pull plate (65) are provided, and the two groups of the pull plates (65) are elastically connected via a return spring (66).