Punching and forming device for round head buckle

Abstract

The utility model is suitable for the technical field of round head buckles, and provides a round head buckle punching forming device which comprises a base, and a rack is fixedly installed on the top of the base. The punching shaft is used for processing a round head buckle and is arranged on the rack; the punching die groove is formed in the punching shaft, and a first cutter, a second cutter and a punching cone which are used for cutting and punching are arranged in the punching die groove; and the ultrasonic generator is arranged on the base. According to the round head buckle punching forming device provided by the scheme, high-frequency ultrasonic current generated by the ultrasonic generator is matched with the ultrasonic resonance unit to be converted into mechanical vibration, and the cutter and the punching cone on the driving punching shaft are matched to efficiently cut a raw material belt to complete punching; the problems that an existing traditional laser die cutting technology is low in production efficiency, low in speed, serious in environmental pollution and the like are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of round button processing, and particularly relates to a punching and forming device for round buttons. Background Art

[0002] A round button is a common clothing accessory, mainly used to fix labels or ornaments on clothes. Its shape is usually round, with a hole in the middle, and it can be fixed on clothes by threads or other fixing methods; the design of the round button is simple and practical, which can not only play a fixing role, but also add beauty as a decorative element; in the market, round buttons are widely used in various clothing brands due to their high production efficiency and low cost.

[0003] However, traditional punching and forming devices for round buttons mainly rely on laser die-cutting technology, but this technology has many deficiencies. First of all, its production efficiency is low, the cutting speed is slow, and the smoke and smell generated during the laser cutting process also pollute the environment. Content of the Utility Model

[0004] The utility model provides a punching and forming device for round buttons, aiming to solve the problems of low production efficiency, slow speed, and serious environmental pollution existing in the current traditional laser die-cutting technology.

[0005] The utility model is realized as follows. A punching and forming device for round buttons includes: a base, on the top of which a frame is fixedly installed; a punching shaft for processing round buttons, which is arranged on the frame; a punching die groove, which is opened on the punching shaft, and a first cutter, a second cutter and a punching cone for cutting and punching are arranged in the punching die groove; an ultrasonic generator, which is arranged on the base; an ultrasonic resonance unit, which is arranged on one side of the punching shaft and is adapted to the ultrasonic generator; a driving mechanism for driving the punching shaft to rotate, which is arranged on the frame.

[0006] Preferably, the driving mechanism includes: assembly plates symmetrically and fixedly installed on the frame; a shaft rod rotatably installed on the assembly plates, one end of which is fixedly connected with the punching shaft; a first motor fixedly installed on the assembly plates, and the output shaft of the first motor is fixedly connected with the other end of the shaft rod.

[0007] Preferably, a feeding roller for guiding a raw material belt is rotatably installed on the assembly plates, and a second motor for driving the feeding roller to rotate is fixed on one side of the assembly plates, and the output shaft of the second motor is fixedly connected with one end of the feeding roller.

[0008] Preferably, a bracket is fixedly installed on the top of the frame, an installation rod is fixedly installed on one side of the bracket, and a detachable material tray is arranged on the installation rod.

[0009] Preferably, mounting blocks are symmetrically and fixedly installed on the frame, and a material guiding roller for guiding the raw material belt is rotatably installed on the mounting blocks.

[0010] Preferably, a material guiding groove for guiding the finished round head buttons is fixedly installed on one side of the frame, and a collection box for receiving and containing the round head buttons is arranged on the frame.

[0011] Preferably, brake-type universal wheels are symmetrically and fixedly installed at the bottom of the base, and a transparent protective shell for covering the punching shaft is arranged on the frame.

[0012] Compared with the related art, the round head button punching and forming device provided by the present utility model has the following beneficial effects:

[0013] By using the high-frequency ultrasonic current generated by the ultrasonic generator and cooperating with the ultrasonic resonance unit to be converted into mechanical vibration, and then cooperating with the cutter and punching cone on the driving punching shaft to efficiently cut the raw material belt to complete punching; this non-contact cutting method is not only fast, but also has high cutting quality, and can accurately complete the punching and forming of round head buttons; by optimizing the driving mechanism and the feeding system, the production efficiency and automation degree are further improved; the driving mechanism adopts the direct driving mode of the motor, reducing the transmission link and improving the transmission efficiency. Description of the Drawings

[0014] Figure 1 is the front view structural schematic diagram of a round head button punching and forming device provided by the present utility model;

[0015] Figure 2 is the front view sectional structural schematic diagram of the present utility model;

[0016] Figure 3 is Figure 2 the enlarged structural schematic diagram of part A shown in

[0017] Figure 4 is the structural schematic diagram of the punching shaft in the present utility model;

[0018] Figure 5 is the schematic diagram showing the finished round head buttons processed by the present utility model.

[0019] Reference numerals: 1, base; 2, frame; 3, punching shaft; 4, feeding roller; 5, first motor; 6, second motor; 7, ultrasonic generator; 8, punching die groove; 9, first cutter; 10, second cutter; 11, punching cone; 12, shaft rod; 13, guiding roller; 14, bracket; 15, material tray; 16, guiding chute; 17, collection box; 18, assembly plate; 19, ultrasonic resonance unit. Detailed implementation manners

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0021] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0022] An embodiment of the present utility model provides a round head buckle punching and forming device, as Figures 1-5 shown, the round head buckle punching and forming device includes: a base 1, a frame 2 is fixedly installed on the top of the base 1; a punching shaft 3 for processing round head buckles, the punching shaft 3 is arranged on the frame 2; a punching die groove 8, the punching die groove 8 is opened on the punching shaft 3, and a first cutter 9, a second cutter 10 and a punching cone 11 for cutting and punching are arranged in the punching die groove 8; an ultrasonic generator 7, the ultrasonic generator 7 is arranged on the base 1; an ultrasonic resonance unit 19, the ultrasonic resonance unit 19 is arranged on one side of the punching shaft 3, and the ultrasonic resonance unit 19 is adapted to the ultrasonic generator 7; a driving mechanism for driving the punching shaft 3 to rotate, the driving mechanism is arranged on the frame 2.

[0023] It should be noted that, however, traditional round button punching and forming devices mainly rely on laser die-cutting technology. Although it meets the production requirements to a certain extent, this technology has exposed many deficiencies in practical applications. Firstly, its low production efficiency is a significant problem. Due to the relatively slow cutting speed of laser die-cutting technology, especially when dealing with a large number of orders, it is difficult to meet the market's demand for rapid and efficient production of round buttons. This bottleneck in speed not only limits the expansion of production scale but also may lead to delays in delivery schedules, affecting the enterprise's market competitiveness. Secondly, the smoke and odor generated during laser cutting also cause serious environmental pollution. During laser cutting, the material is rapidly melted or vaporized at high temperatures, thus generating a large amount of smoke and harmful gases. These smoke and odors not only pose a potential threat to human health but also may have an adverse impact on the working environment.

[0024] In this embodiment, the base 1 serves as the support structure of the entire device to ensure the stability of the device. The frame 2 is fixed on the base 1 to provide installation positions for the punching shaft 3 and other related components. The punching shaft 3 cooperates with the punching die groove 8. The punching shaft 3 is arranged on the frame 2 and is the main executing component for round button punching and forming. The punching die groove 8 is opened on the punching shaft 3 and is used to accommodate and position the round button material to be processed. The first cutter 9, the second cutter 10, and the punching cone 11 work together to complete the cutting and punching operations within the punching die groove 8. The ultrasonic generator 7 cooperates with the ultrasonic resonance unit 19. The ultrasonic generator 7 generates high-frequency ultrasonic current. The ultrasonic resonance unit 19 is adapted to the ultrasonic generator 7 to convert the high-frequency ultrasonic current into mechanical vibration, and cooperate with the cutters and the punching cone 11 on the punching shaft 3 to efficiently cut the raw material tape, and round buttons can be processed. The driving mechanism is arranged on the frame 2 and is used to drive the punching shaft 3 to rotate. By controlling the operation of the driving mechanism, the rotation of the punching shaft 3 can be achieved. Compared with the traditional laser die-cutting technology, the ultrasonic cutting technology adopted by this device has a faster cutting speed. Through the cooperation of the ultrasonic resonance unit 19 and the cutters, the punching and forming of round buttons can be completed in an extremely short time, greatly improving the production efficiency. The efficient driving mechanism further ensures the continuous and stable operation of the punching shaft 3, making the entire production process smoother and reducing production interruptions and waiting times. During the ultrasonic cutting process, no laser is used, so no smoke and harmful gases generated during laser cutting will be produced. This greatly reduces environmental pollution, improves the working environment, and reduces the potential threat to the health of employees.

[0025] In a further preferred embodiment of the present utility model, the driving mechanism includes: mounting plates 18 symmetrically and fixedly installed on the frame 2; a shaft rod 12 rotatably installed on the mounting plates 18, one end of the shaft rod 12 being fixedly connected to the punching shaft 3; a first motor 5 fixedly installed on the mounting plates 18, the output shaft of the first motor 5 being fixedly connected to the other end of the shaft rod 12.

[0026] In this embodiment, the shaft rod 12 and the first motor 5 are symmetrically installed on the frame 2 through the mounting plates 18, making the entire driving mechanism structure compact and occupying less space. At the same time, the power of the motor is directly transmitted to the punching shaft 3 through the shaft rod 12, reducing the transmission links and improving the transmission efficiency.

[0027] In a further preferred embodiment of the present utility model, a feeding roller 4 for guiding and feeding the raw material belt is rotatably installed on the mounting plates 18, and a second motor 6 for driving the feeding roller 4 to rotate is fixed on one side of the mounting plates 18, the output shaft of the second motor 6 being fixedly connected to one end of the feeding roller 4.

[0028] In this embodiment, when the second motor 6 is started, its output shaft begins to rotate, driving the feeding roller 4 to rotate together; the rotation of the feeding roller 4 makes the raw material belt move smoothly on the mounting plates 18 and gradually enter the punching die groove 8; at the same time, the punching shaft 3 rotates under the drive of the driving mechanism, cooperating with the feeding action of the feeding roller 4 to complete the punching and forming operation of the raw material belt. By driving the feeding roller 4 to rotate through the second motor 6, automatic feeding of the raw material belt is realized, reducing manual operation and improving production efficiency; the design of the feeding roller 4 enables the raw material belt to remain stable during the feeding process and is not prone to deviation or wrinkles, thus ensuring the accuracy and quality of punching and forming.

[0029] In a further preferred embodiment of the present utility model, a bracket 14 is fixedly installed on the top of the frame 2, a mounting rod is fixedly installed on one side of the bracket 14, and a detachable material tray 15 is arranged on the mounting rod.

[0030] In this embodiment, the material tray 15 wound with the raw material belt is installed on the mounting rod; when the feeding roller 4 rotates, the raw material belt is drawn out from the material tray 15, guided by the feeding roller 4, and enters the punching die groove 8 for processing; when the raw material belt is used up or needs to be replaced, the material tray 15 can be conveniently removed and a new raw material belt can be replaced; through the setting of the detachable material tray 15, the storage and replacement of the raw material belt are made more convenient, reducing the operation time and improving the production efficiency.

[0031] In a further preferred embodiment of the present utility model, mounting blocks are symmetrically and fixedly installed on the frame 2, and a guiding roller 13 for guiding the raw material belt is rotatably installed on the mounting blocks.

[0032] In this embodiment, the main function of the material guiding roller 13 is to guide the raw material tape. After the raw material tape is initially guided by the feeding roller 4, it is further precisely guided and positioned by the material guiding roller 13 to ensure that the raw material tape can accurately and smoothly enter the punching die groove 8 for processing.

[0033] In a further preferred embodiment of the present utility model, a material guiding groove 16 for guiding the finished round head buttons is fixedly installed on one side of the frame 2, and a collecting box 17 for receiving and containing the round head buttons is arranged on the frame 2.

[0034] In this embodiment, the design of the material guiding groove 16 and the collecting box 17 makes the process of exporting and collecting the finished round head buttons more automated and efficient, reducing manual operation and improving production efficiency; through the export of the material guiding groove 16, the finished round head buttons can leave the processing area smoothly and orderly.

[0035] In a further preferred embodiment of the present utility model, braking universal wheels are symmetrically and fixedly installed at the bottom of the base 1, and a transparent protective shell for covering the punching shaft 3 is arranged on the frame 2.

[0036] In this embodiment, through the braking universal wheels, the device can be conveniently moved to the required working position; the braking function ensures that the device remains stable during operation and will not move due to external forces or vibrations, thus ensuring processing accuracy and safety; the transparent protective shell can effectively protect the punching shaft 3 and its surrounding components, preventing dust, debris, etc. from entering and affecting the normal operation of the equipment; the transparent design enables the operator to clearly observe the working state of the punching shaft 3, facilitating timely discovery and solution of problems; the protective shell also has a certain safety protection function, which can reduce the risk of injury caused by misoperation or accidents.

[0037] Compared with the related technology, by using the high-frequency ultrasonic current generated by the ultrasonic generator 7 and cooperating with the ultrasonic resonance unit 19 to be converted into mechanical vibration, and then cooperating with the cutter and punching cone on the driving punching shaft to perform efficient cutting on the raw material tape to complete punching; this non-contact cutting method is not only fast, but also has high cutting quality, and can accurately complete the punching and forming of round head buttons; by optimizing the driving mechanism and the feeding system, the production efficiency and automation degree are further improved; the driving mechanism adopts the direct drive mode of the motor, reducing the transmission links and improving the transmission efficiency.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration, and the content protected by the present utility model does not involve improvements to software and methods.

[0039] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the above division of units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the various embodiments of the present invention according to the circumstances without creative efforts, so as to obtain different technical solutions that essentially do not depart from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.

Claims

1. A round head buckle punching and forming device, characterized in that: include: A base, a frame is fixedly mounted on the top of the base; A punching shaft for processing round head buckles, wherein the punching shaft is arranged on the frame; A punching die groove, wherein the punching die groove is provided on the punching shaft, and a first cutter, a second cutter and a punching cone for cutting and punching are arranged in the punching die groove; An ultrasonic generator, wherein the ultrasonic generator is arranged on the base; An ultrasonic resonance unit, which is arranged on one side of the punching shaft and is adapted to the ultrasonic generator; A driving mechanism for driving the punching shaft to rotate, wherein the driving mechanism is arranged on the frame.

2. The round head buckle punching and forming device according to claim 1, characterized in that: The driving mechanism comprises: An assembly plate symmetrically fixedly mounted on the frame; A shaft rod rotatably mounted on the assembly plate, one end of the shaft rod being fixedly connected to the punching shaft; A first motor is fixedly mounted on the assembly plate, and an output shaft of the first motor is fixedly connected to the other end of the shaft.

3. The round head buckle punching and forming device according to claim 2, characterized in that: A feed roller for guiding the raw material tape is rotatably mounted on the assembly plate, a second motor for driving the feed roller to rotate is fixed to one side of the assembly plate, and an output shaft of the second motor is fixedly connected to one end of the feed roller.

4. The round head button punching and forming device according to claim 1, characterized in that: A bracket is fixedly installed on the top of the frame, a mounting rod is fixedly installed on one side of the bracket, and a detachable material tray is arranged on the mounting rod.

5. The round head buckle punching and forming device according to claim 1, characterized in that: The frame is symmetrically and fixedly provided with mounting blocks, and the mounting blocks are rotatably provided with guide rollers for guiding the raw material belt.

6. The round head button punching and forming device according to claim 1, characterized in that: A material guide trough for guiding the finished round-head buckles is fixedly installed on one side of the frame, and a collection box for receiving and containing the round-head buckles is arranged on the frame.

7. The round head button punching and forming device according to claim 1, characterized in that: The bottom of the base is symmetrically fixed with brake-type universal wheels, and the frame is provided with a transparent protective shell for covering the punching shaft.

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