Pouring device for preparing precast concrete

By designing a casting device for the preparation of concrete prefabricated parts, the mold is vibrating by using a vibrating base plate and auxiliary vibration mechanism, the problem of concrete stacking when injecting into the mold is solved and the casting efficiency is improved.

CN222920793UActive Publication Date: 2025-05-30HUNAN TIANZHU LIUJIAN CONCRETE CO LTD +1
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Patent Information

Application Number
CN202421833250.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-30
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the production of concrete prefabricated parts, concrete is prone to stack when injected into the mold, resulting in low pouring efficiency and unable to fill the mold quickly and evenly.

Method used

A casting device for the preparation of concrete prefabricated parts is designed, including a vibrating base plate and an auxiliary vibrating mechanism. Through the cooperation of the swing feeding mechanism and the vibrating base plate, the mold vibrates to ensure that the concrete is filled quickly and evenly.

Benefits of technology

Through the coordination of the vibration base plate and the auxiliary vibration mechanism, the concrete can be filled with the mold quickly and evenly, improving the casting efficiency of the prefabricated parts.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222920793U_ABST
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Abstract

The utility model relates to the technical field of precast concrete preparation, in particular to a pouring device for precast concrete preparation, which comprises a pouring box body, a vibration bottom plate is movably clamped in the pouring box body, an auxiliary vibration mechanism is arranged at the bottom of the vibration bottom plate, and a swing feeding mechanism is arranged at the top of the pouring box body. A circular auxiliary plate is fixedly mounted on the top, close to the rear side, of the vibration bottom plate, and in the process that the conveying pipe injects concrete into the mold, the conveying pipe is driven to conduct swing pouring through cooperation of the swing assisting plate and other structures, so that the concrete is scattered and injected into the mold; the auxiliary vibration mechanism at the bottom of the vibration bottom plate is matched with the pressing plate and other structures to drive the vibration bottom plate to vibrate, the mold is driven to vibrate up and down in the up-down moving process of the vibration bottom plate, the whole mold is rapidly and evenly filled with concrete in the mold, and therefore the pouring efficiency of the prefabricated part is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete precast member preparation, in particular to a pouring device for concrete precast member preparation. Background Art

[0002] The preparation of concrete precast members refers to the process of making concrete materials into members with a certain strength and predetermined dimensions through pre-design and prefabrication in a factory or prefabrication site.

[0003] During the production of precast members, the mixed concrete is usually poured into a specified mold. However, during the process of pouring the concrete into the mold, due to the fixing of the pipeline and the lack of a vibration mechanism at the bottom of the mold, the concrete is likely to accumulate at the same position during the pouring process, and it takes a long time of natural static placement to make the concrete evenly fill the mold, thus reducing the pouring efficiency of the precast members. Therefore, it is necessary to design a pouring device for concrete precast member preparation that can quickly and evenly fill the mold after the concrete is poured into the mold. Summary of the Utility Model

[0004] The utility model aims at the deficiencies of the existing technology and provides the following technical solutions: A pouring device for concrete precast member preparation, including a pouring box body. A vibration bottom plate is movably clamped inside the pouring box body. An auxiliary vibration mechanism is arranged at the bottom of the vibration bottom plate. A swinging feeding mechanism is arranged at the top of the pouring box body. A circular auxiliary plate is fixedly installed near the rear side of the top of the vibration bottom plate. A horizontal card slot is opened on the inner wall of the rear side of the pouring box body. A driving motor is fixedly installed on the right side surface of the pouring box body. The left end of the driving motor penetrates through the right inner wall of the horizontal card slot. A power threaded rod is fixedly installed at the output end of the driving motor extending into the horizontal card slot. A moving block is connected to the outside of the power threaded rod through a thread. Swing assisting plates are fixedly installed at the front end of the moving block and at positions on the left and right sides. A pressing plate is fixedly installed at the bottom of the moving block. The bottom of the pressing plate contacts the arc surface of the circular auxiliary plate.

[0005] As an improvement of the above technical solution, the auxiliary vibration mechanism includes a connecting cylinder, the connecting cylinder is fixedly installed at the bottom of the vibration bottom plate, a vibration spring is fixedly installed at the bottom of the connecting cylinder, the bottom end of the vibration spring is fixedly installed on the inner wall of the bottom of the pouring box body, a limiting round rod is fixedly installed at the center position of the bottom end of the connecting cylinder, the vibration spring is wound around the outside of the limiting round rod, the limiting round rod is movably inserted into the bottom of the pouring box body, a telescopic bottom cylinder is movably hinged to the inner wall of the right side of the pouring box body, a circular clamping plate is movably clamped in the inner cavity of the telescopic bottom cylinder, a telescopic connecting rod is fixedly installed at the left end of the circular clamping plate, the telescopic connecting rod is movably clamped at the left end of the telescopic bottom cylinder, the left end of the telescopic connecting rod is movably hinged to the outside of the connecting cylinder, an auxiliary spring is arranged in the inner cavity of the telescopic bottom cylinder, and the auxiliary spring is wound around the outside of the telescopic connecting rod. Through the cooperation of the auxiliary vibration mechanism, the mold vibrates, so that the concrete quickly and evenly fills the mold.

[0006] As an improvement of the above technical solution, the feeding mechanism includes a spherical body card slot, the spherical body card slot is opened at the top of the pouring box body, the spherical body card slot is movably clamped with a spherical body pipe, and conveying pipes are fixedly installed at both the upper and lower ends of the spherical body pipe. Through the cooperation of the feeding mechanism and structures such as the swinging assisting plate, the feeding mechanism can swing and convey concrete into the mold.

[0007] As an improvement of the above technical solution, the height difference of the arc surface of the circular auxiliary plate is less than the distance from the vibration bottom plate to the telescopic bottom cylinder, preventing the circular auxiliary plate from hitting the telescopic bottom cylinder and causing damage to it when moving up and down.

[0008] As an improvement of the above technical solution, an arc limiting card slot is opened at the top of the pouring box body, the arc limiting card slot is communicated with the spherical body card slot, an arc limiting block is fixedly installed on the outside of the spherical body pipe, and the arc limiting block is movably clamped with the arc limiting card slot to rotate the spherical body pipe, so that the spherical body pipe can rotate in the horizontal plane.

[0009] The beneficial effects of the present utility model: During the process of injecting concrete into the mold through the conveying pipe, through the cooperation of structures such as the swinging assisting plate, the conveying pipe is driven to swing and pour, so that the concrete spreads out and is injected into the mold. Through the cooperation of the auxiliary vibration mechanism at the bottom of the vibration bottom plate and structures such as the pressing plate, the vibration bottom plate is driven to vibrate. During the up and down movement of the vibration bottom plate, the mold is driven to vibrate up and down, so that the concrete in the mold quickly and evenly fills the entire mold, thereby improving the pouring efficiency of the precast member. Description of the Drawings

[0010] Figure 1 It is the front view of the pouring device for preparing concrete precast members of the present utility model;

[0011] Figure 2 This is a cross-sectional view of the internal structure of the present utility model;

[0012] Figure 3 This is the present utility model Figure 1 and an enlarged view of the structure at position A therein;

[0013] Figure 4 This is the present utility model Figure 2 and an enlarged view of the structure at position B therein;

[0014] Figure 5 This is the present utility model Figure 2 and an enlarged view of the structure at position C therein.

[0015] Reference numerals: 1, casting box; 2, vibrating bottom plate; 21, circular auxiliary plate; 22, horizontal card slot; 23, drive motor; 24, power threaded rod; 25, moving block; 26, swinging assist plate; 27, pressing plate; 3, spherical card slot; 31, spherical tube; 32, conveying pipe; 4, connecting cylinder; 41, vibrating spring; 42, limiting round rod; 43, telescopic bottom cylinder; 44, circular clamping plate; 45, telescopic connecting rod; 46, auxiliary spring. Detailed implementation manners

[0016] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0017] Referring to Figure 1 , in Figure 1 , the a direction points to the front view and the b direction points to the right side view. The above views are only for understanding the solution.

[0018] Please refer to Figures 1-5 , the present utility model provides a technical solution: a pouring device for the preparation of concrete precast members, including a casting box 1. A vibrating bottom plate 2 is movably clamped inside the casting box 1. An auxiliary vibration mechanism is arranged at the bottom of the vibrating bottom plate 2. A swinging feeding mechanism is arranged at the top of the casting box 1. A circular auxiliary plate 21 is fixedly installed near the rear side of the top of the vibrating bottom plate 2. A horizontal card slot 22 is opened on the rear inner wall of the casting box 1. A drive motor 23 is fixedly installed on the right side surface of the casting box 1. The left end of the drive motor 23 penetrates through the right inner wall of the horizontal card slot 22. A power threaded rod 24 is fixedly installed at the output end of the drive motor 23 extending into the horizontal card slot 22. A moving block 25 is threadedly connected to the outside of the power threaded rod 24. Swing assist plates 26 are fixedly installed at the front end of the moving block 25 and at positions on the left and right sides. A pressing plate 27 is fixedly installed at the bottom of the moving block 25. The bottom of the pressing plate 27 contacts the arc surface of the circular auxiliary plate 21.

[0019] Specifically, the auxiliary vibration mechanism includes a connecting cylinder 4. The connecting cylinder 4 is fixedly installed at the bottom of the vibration bottom plate 2. A vibration spring 41 is fixedly installed at the bottom of the connecting cylinder 4. The bottom end of the vibration spring 41 is fixedly installed on the inner bottom wall of the pouring box 1. A limiting round rod 42 is fixedly installed at the center position of the bottom end of the connecting cylinder 4. The vibration spring 41 is wound around the outside of the limiting round rod 42. The limiting round rod 42 is movably inserted into the bottom of the pouring box 1. The right inner wall of the pouring box 1 is movably hinged with a telescopic bottom cylinder 43. A circular clamping plate 44 is movably clamped in the inner cavity of the telescopic bottom cylinder 43. A telescopic connecting rod 45 is fixedly installed at the left end of the circular clamping plate 44. The telescopic connecting rod 45 is movably clamped with the left end of the telescopic bottom cylinder 43. The left end of the telescopic connecting rod 45 is movably hinged with the outside of the connecting cylinder 4. An auxiliary spring 46 is arranged in the inner cavity of the telescopic bottom cylinder 43. The auxiliary spring 46 is wound around the outside of the telescopic connecting rod 45.

[0020] In this embodiment, the cooperation of the auxiliary vibration mechanism causes the mold to vibrate, so that the concrete can quickly and evenly fill the mold.

[0021] Specifically, the feeding mechanism includes a spherical body slot 3. The spherical body slot 3 is opened at the top of the pouring box 1. A spherical body pipe 31 is movably clamped in the spherical body slot 3. Conveying pipes 32 are fixedly installed at both the upper and lower ends of the spherical body pipe 31.

[0022] In this embodiment, the cooperation of the feeding mechanism and structures such as the swinging assisting plate 26 enables the feeding mechanism to swing and convey concrete into the mold.

[0023] Specifically, the height difference of the arc surface of the circular auxiliary plate 21 is less than the distance from the vibration bottom plate 2 to the telescopic bottom cylinder 43.

[0024] In this embodiment, it is prevented that the circular auxiliary plate 21 touches the telescopic bottom cylinder 43 and causes damage to it when moving up and down.

[0025] Specifically, an arc limiting slot is opened at the top of the pouring box 1. The arc limiting slot is communicated with the spherical body slot 3. An arc limiting block is fixedly installed on the outside of the spherical body pipe 31. The arc limiting block is movably clamped with the arc limiting slot.

[0026] In this embodiment, the spherical body pipe 31 is rotated so that the spherical body pipe 31 can rotate in the horizontal plane.

[0027] In use, the top end of the conveying pipe 32 is connected to a concrete pipe. A specified mold is placed directly below the conveying pipe 32, and the concrete is injected into the mold through the conveying pipe 32. The driving motor 23 is started, and the driving motor 23 drives the power threaded rod 24 to rotate. During the rotation of the power threaded rod 24, under the restriction of the horizontal card slot 22, the moving block 25 is driven to move. The moving block 25 drives the swing assist plate 26 to move. When the swing assist plate 26 moves, it pushes the conveying pipe 32 to swing around the spherical card slot 3 as the center. During the swinging process of the conveying pipe 32, the concrete is injected into the mold, causing the concrete to spread and pour into the mold, preventing the concrete from accumulating at a certain place in the mold. At the same time, the moving block 25 drives the pressing plate 27 to move. When the pressing plate 27 moves from the arc bottom surface of the circular auxiliary plate 21 to the arc top surface, the pressing plate 27 presses the vibration bottom plate 2 to move downward through the circular auxiliary plate 21. The vibration bottom plate 2 drives the connecting cylinder 4 to move downward. The connecting cylinder 4 presses the vibration spring 41 downward to compress it. When the connecting cylinder 4 moves downward, it compresses the auxiliary spring 46 through the telescopic connecting rod 45 and the circular clamping plate 44. When the pressing plate 27 moves from the arc top surface of the circular auxiliary plate 21 to the arc bottom surface, the pressing plate 27 releases the pressing on the vibration bottom plate 2. At this time, the vibration spring 41 generates an upward thrust to push the vibration bottom plate 2 to move upward through the connecting cylinder 4. At the same time, the auxiliary spring 46 generates a thrust to drive the telescopic connecting rod 45 to move away from the connecting cylinder 4 through the circular clamping plate 44. The telescopic connecting rod 45 drives the vibration bottom plate 2 to move upward through the connecting cylinder 4. Through the cooperation between the vibration spring 41 and the auxiliary spring 46, the vibration bottom plate 2 is driven to move upward so that the arc surface of the circular auxiliary plate 21 always contacts the bottom of the pressing plate 27. During the up and down movement of the vibration bottom plate 2, the mold is driven to vibrate up and down, enabling the concrete in the mold to quickly and evenly fill the entire mold, thereby improving the pouring efficiency of the precast member.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it.

Claims

1. A pouring device for preparing precast concrete parts, comprising a pouring box (1), characterized in that: The casting box (1) is movably connected with a vibration bottom plate (2) inside, an auxiliary vibration mechanism is arranged at the bottom of the vibration bottom plate (2), a swing feeding mechanism is arranged at the top of the casting box (1), a circular auxiliary plate (21) is fixedly installed near the rear side of the top of the vibration bottom plate (2), a horizontal slot (22) is provided on the rear inner wall of the casting box (1), a driving motor (23) is fixedly installed on the right side of the casting box (1), and the left end of the driving motor (23) passes through the horizontal slot. The right inner wall of the horizontal slot (22) is fixedly mounted with a power threaded rod (24) at the output end of the driving motor (23) extending into the horizontal slot (22), and a moving block (25) is connected to the outer side of the power threaded rod (24) through a thread, and a swing assist plate (26) is fixedly mounted at the front end and at the left and right sides of the moving block (25), and a pressing plate (27) is fixedly mounted at the bottom of the moving block (25), and the bottom of the pressing plate (27) contacts the arc surface of the circular auxiliary plate (21).

2. The pouring device for preparing precast concrete parts according to claim 1, characterized in that: The auxiliary vibration mechanism comprises a connecting cylinder (4), the connecting cylinder (4) is fixedly mounted on the bottom of the vibration base plate (2), a vibration spring (41) is fixedly mounted on the bottom of the connecting cylinder (4), the bottom end of the vibration spring (41) is fixedly mounted on the bottom inner wall of the casting box (1), a limiting round rod (42) is fixedly mounted at the center position of the bottom end of the connecting cylinder (4), the vibration spring (41) is wound around the outside of the limiting round rod (42), the limiting round rod (42) is movably plugged into the bottom of the casting box (1), and the casting box A telescopic bottom cylinder (43) is movably hinged on the right inner wall of the body (1); a circular clamping plate (44) is movably clamped in the inner cavity of the telescopic bottom cylinder (43); a telescopic connecting rod (45) is fixedly installed on the left end of the circular clamping plate (44); the telescopic connecting rod (45) is movably clamped with the left end of the telescopic bottom cylinder (43); the left end of the telescopic connecting rod (45) is movably hinged with the outer side of the connecting cylinder (4); an auxiliary spring (46) is arranged in the inner cavity of the telescopic bottom cylinder (43); and the auxiliary spring (46) is wound around the outer side of the telescopic connecting rod (45).

3. The pouring device for preparing precast concrete parts according to claim 1, characterized in that: The feeding mechanism comprises a spherical body clamping groove (3), the spherical body clamping groove (3) is arranged on the top of the casting box (1), a spherical body tube (31) is movably clamped in the spherical body clamping groove (3), and a conveying pipe (32) is fixedly installed at both the upper and lower ends of the spherical body tube (31).

4. The pouring device for preparing precast concrete parts according to claim 2, characterized in that: The height difference of the arc surface of the circular auxiliary plate (21) is smaller than the distance from the vibration bottom plate (2) to the telescopic bottom cylinder (43).

5. The pouring device for preparing precast concrete parts according to claim 3, characterized in that: The top of the casting box (1) is provided with an arc limiting slot, the arc limiting slot is communicated with the spherical body slot (3), an arc limiting block is fixedly mounted on the outside of the spherical body tube (31), and the arc limiting block is movably engaged with the arc limiting slot.