Injection molding processing batching device
By introducing a crushing mechanism and a protective mechanism into the injection molding processing batching device, the problem of inconvenience of crushing larger particles in the injection molding ingredients is solved, and uniform heating and melting of raw materials and improving the injection molding quality is achieved.
Patent Information
- Application Number
- CN202421970151.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-14
AI Technical Summary
During the injection molding process, larger plastic particles are difficult to break, resulting in uneven heating and melting, reducing the injection molding quality.
An injection molding processing batching device is designed, equipped with a crushing mechanism and a protective mechanism. The crushing mechanism rotates the larger plastic particles through the filter box and blade to ensure uniform heating and melting of raw materials; the protective mechanism reduces the entry of impurities through the rotating plate and torsion spring.
Effectively break up larger plastic particles, achieve uniform heating and melting of raw materials, improve the quality after injection molding, and reduce the risk of impurities entering the mixing barrel.
Smart Images

Figure CN222920881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding processing, in particular to an injection molding processing batching device. Background Technique
[0002] Injection molding is a common plastic processing method. By injecting the heated and melted plastic material into a mold and cooling it, the required products or parts can be formed. During the injection molding production process, different types of plastic raw materials need to be added to the injection molding machine to produce finished products with different properties and characteristics.
[0003] An injection molding processing batching device mentioned in the existing Chinese patent (authorization announcement number: CN220179990U) can pour different injection molding batches into the batching barrel through the set material distribution barrel, concave plate, adjusting rod, lifting plate and baffle. The quantity of different injection molding batches entering the batching barrel can be adjusted separately, and at the same time, the flow rate of the injection molding batches entering the batching barrel can also be controlled, which is convenient for personnel to adjust the proportion of the injection molding batches. Moreover, the adjustment method of this batching device is relatively simple and convenient for personnel to use.
[0004] When performing injection molding batching currently, different types of plastic particles can be proportioned well and then stirred and mixed by a stirring rod to complete the injection molding batching. However, during the stirring and mixing process, it is not easy to break some larger plastic particles, resulting in uneven heating when they are sent into the injection molding machine for heating and melting later. This may cause the plastic particles not to melt completely, thereby reducing the injection molding quality. Summary of the Utility Model
[0005] The purpose of the utility model is to provide an injection molding processing batching device to solve the problem that it is not easy to break some larger plastic particles during the stirring and mixing process, resulting in uneven heating when they are sent into the injection molding machine for heating and melting later.
[0006] The utility model specifically adopts the following technical solutions to achieve the above purpose:
[0007] An injection molding processing batching device, including a bottom plate, a stirring barrel is fixedly connected to the top of the bottom plate, the top of the stirring barrel is provided with an opening, a barrel cover is lapped on the top of the stirring barrel, a feed pipe is fixedly connected to the top of the barrel cover, the feed pipe is communicated with the stirring barrel, a rotating motor is arranged above the barrel cover, the output end of the rotating motor penetrates through the barrel cover and is fixedly connected with a rotating rod, the output end of the rotating motor is rotationally connected with the barrel cover, a plurality of stirring rods are fixedly connected to both sides of the rotating rod at equal intervals, a discharge pipe is fixedly connected to the bottom of the stirring barrel, the discharge pipe is communicated with the stirring barrel, a fixing plate is fixedly connected to one side of the stirring barrel, a feeding box is fixedly connected to the top of the fixing plate, the feeding box is communicated with the stirring barrel, the feeding box is provided with an opening, a crushing mechanism is arranged on the inner bottom wall of the barrel cover, and a protection mechanism is arranged on the top of the feeding box.
[0008] By adopting the above technical scheme, the raw materials are added into the stirring barrel through the feed pipe, and then the injection molding batching is added into the inside of the stirring barrel through the feeding box. At this time, the rotating motor is started to drive the rotating rod to rotate. The rotation of the rotating rod causes the stirring rods to stir and mix the raw materials inside the stirring barrel. After the stirring is completed, the raw materials can be transported to the injection molding machine through the discharge pipe for heating and melting, thus completing the injection molding batching work. The raw materials can be evenly heated and melted when entering the injection molding machine through the crushing mechanism, and the opening of the feeding box can be protected through the protection mechanism, reducing the risk of impurities, dust and other impurities entering the stirring barrel.
[0009] Further, the crushing mechanism includes a filter box fixedly connected to the inner bottom wall of the barrel cover. The bottom end of the rotating rod penetrates through the filter box, and the rotating rod is rotationally arranged with the filter box. The top of the filter box is provided with an opening. Inside the filter box on the outer surface of the stirring rod, a connecting block is fixedly connected, and blades are fixedly connected to both sides of the connecting block.
[0010] By adopting the above technical scheme, by starting the stirring rod to drive the connecting block to rotate, the rotation of the connecting block causes the blades to rotate, so as to rotate and cut the raw materials falling into the filter box. The cut raw materials will fall downward through the holes of the filter box into the stirring barrel for mixing and stirring, achieving the purpose of breaking and mixing larger plastic particles.
[0011] Further, a hydraulic telescopic rod is fixedly connected to the top of the bottom plate, a connecting plate is fixedly connected to the top of the hydraulic telescopic rod, the bottom of the connecting plate is fixedly connected with the barrel cover, the top of the connecting plate is fixedly connected with the rotating motor, the output end of the rotating motor penetrates through the connecting plate, and the output shaft of the rotating motor is rotationally connected with the connecting plate.
[0012] By adopting the above technical solution, the barrel cover moves upward, driving the filter box and the rotating rod to move upward, thereby facilitating maintenance and replacement by staff.
[0013] Furthermore, a vibration plate is fixedly connected to one side of the mixing barrel, and the vibration plate is arranged in an L shape. A driving motor is fixedly connected to one side of the vibration plate. Driving rods are arranged on both sides of the interior of the mixing barrel. The output end of the driving motor passes through the vibration plate and is fixedly connected to one side of the driving rod. The output shaft of the driving motor is rotatably connected to the vibration plate. The ends of the driving rods on both sides away from the vibration plate pass through the mixing barrel and are fixedly connected to resistance rods, which resist against the filter box when rotating.
[0014] By adopting the above technical solution, the kinetic energy can be transferred to the holes of the filter plate, displacing the blockages attached to the holes, so that the filter channel is unblocked again.
[0015] Furthermore, a pulley 1 is fixedly connected to the outer surface of the output shaft of the driving motor, a transmission belt is sleeved on the outer surface of the pulley 1, a pulley 2 is sleeved on the side of the transmission belt away from the pulley 1, the pulley 2 is rotatably connected to the vibration plate, and the driving rod on the other side passes through the vibration plate and is fixedly connected to the pulley 2, the driving rod is rotatably connected to the vibration plate.
[0016] By adopting the above technical solution, the vibration frequency of the filter box is increased.
[0017] Furthermore, the protection mechanism comprises inclined plates fixedly connected to both sides of the feeding box, a rotating shaft is rotatably connected between the inclined plates on both sides, and a rotating plate is fixedly connected to the outer surface of the rotating shaft.
[0018] By adopting the above technical solution, the rotating plate can cover the opening of the charging box downward.
[0019] Furthermore, a side of the inclined plate away from the rotating plate is rotatably connected to a linkage rod, the rotating shaft passes through the inclined plate and is fixedly connected to the linkage rod, and a torsion spring is sleeved on the outer surface of the linkage rod.
[0020] By adopting the above technical solution, the rotating plate can automatically move downward after the ingredients are added.
[0021] Furthermore, a buffer pad is fixedly connected to the bottom of the rotating plate, and the buffer pad is adapted to the opening of the charging box.
[0022] By adopting the above technical solution, the noise caused by the rotating plate colliding downwards with the feeding box is reduced.
[0023] In summary, the present application includes at least one of the following beneficial effects:
[0024] 1. In the utility model, after the raw materials enter the mixing barrel through the feed pipe, the stirring rod is started to drive the blade to cut the raw materials, and the cut raw materials will fall into the mixing barrel for mixing and stirring, thereby achieving the purpose of breaking up larger plastic particles for mixing, so that the plastic particles can be evenly heated and melted, and the quality of plastic after injection molding is improved.
[0025] 2. The utility model, when protecting the opening of the feeding box, releases the elastic potential energy of the torsion spring to drive the rotating shaft to rotate, and the rotation of the rotating shaft causes the rotating plate to seal the opening on the top of the feeding box, which can effectively reduce the entry of sundries, insects and other impurities into the mixing barrel, thereby maintaining the environment inside the mixing barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the first three-dimensional structure of the batching device in the utility model;
[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the batching device in the utility model;
[0028] Figure 3 It is a second three-dimensional structural schematic diagram of the batching device in the utility model;
[0029] Figure 4 It is a three-dimensional structural schematic diagram of the feeding box in the utility model.
[0030] Description of reference numerals:
[0031] 1. Bottom plate; 2. Mixing barrel; 3. Barrel cover; 4. Feed pipe; 5. Rotating motor; 6. Rotating rod; 7. Mixing rod; 8. Discharge pipe; 9. Fixed plate; 10. Feeding box; 11. Filter box; 12. Connecting block; 13. Blade; 14. Hydraulic telescopic rod; 15. Connecting plate; 16. Vibrating plate; 17. Driving motor; 18. Driving rod; 19. Resistance rod; 20. Inclined plate; 21. Rotating plate; 22. Linkage rod; 23. Torsion spring; 24. Buffer pad; 25. Transmission belt; 26. Pulley 2. DETAILED DESCRIPTION
[0032] The following is combined with Figures 1-4 The utility model is described in further detail.
[0033] The utility model embodiment discloses an injection molding batching device.
[0034] Reference Figures 1 to 3, An injection molding processing batching device, including a bottom plate 1, a stirring barrel 2 is fixedly connected to the top of the bottom plate 1. The top of the stirring barrel 2 is provided with an opening. A barrel cover 3 is lapped on the top of the stirring barrel 2. A feed pipe 4 is fixedly connected to the top of the barrel cover 3. The feed pipe 4 is communicated with the stirring barrel 2. Above the barrel cover 3, there is a rotating motor 5. The output end of the rotating motor 5 penetrates through the barrel cover 3 and is fixedly connected to a rotating rod 6. The output end of the rotating motor 5 is rotatably connected to the barrel cover 3. On both sides of the rotating rod 6, a number of stirring rods 7 are fixedly connected at equal intervals. A discharge pipe 8 is fixedly connected to the bottom of the stirring barrel 2. The discharge pipe 8 is communicated with the stirring barrel 2. One side of the stirring barrel 2 is fixedly connected to a fixing plate 9. A feeding box 10 is fixedly connected to the top of the fixing plate 9. The feeding box 10 is communicated with the stirring barrel 2. The feeding box 10 is provided with an opening. A crushing mechanism is arranged on the inner bottom wall of the barrel cover 3. A protection mechanism is arranged on the top of the feeding box 10.
[0035] When carrying out injection molding batching, first add the raw materials into the stirring barrel 2 through the feed pipe 4, and then add the injection molding batching into the inside of the stirring barrel 2 through the feeding box 10. At this time, start the rotating motor 5 to drive the rotating rod 6 to rotate. The rotation of the rotating rod 6 makes the stirring rods 7 stir and mix the raw materials inside the stirring barrel 2. After stirring is completed, the raw materials can be transported to the injection molding machine through the discharge pipe 8 for heating and melting, so as to complete the injection molding batching work. The larger plastic particles can be crushed through the crushing mechanism, so that the raw materials can be evenly heated and melted when entering the injection molding machine, improving the quality of the plastic after injection molding. The opening of the feeding box 10 can be protected through the protection mechanism, reducing the risk of impurities, dust and other impurities entering the stirring barrel 2.
[0036] Refer to Figure 2 and Figure 3 , The crushing mechanism includes a filter box 11 fixedly connected to the inner bottom wall of the barrel cover 3. The bottom end of the rotating rod 6 penetrates through the filter box 11. The rotating rod 6 is rotatably arranged with the filter box 11. The top of the filter box 11 is provided with an opening. Inside the filter box 11 on the outer surface of the stirring rod 7, a connecting block 12 is fixedly connected. Blades 13 are fixedly connected to both sides of the connecting block 12.
[0037] Among them, a hydraulic telescopic rod 14 is fixedly connected to the top of the bottom plate 1. A connecting plate 15 is fixedly connected to the top of the hydraulic telescopic rod 14. The bottom of the connecting plate 15 is fixedly connected to the barrel cover 3. The top of the connecting plate 15 is fixedly connected to the rotating motor 5. The output end of the rotating motor 5 penetrates through the connecting plate 15. The output shaft of the rotating motor 5 is rotatably connected to the connecting plate 15.
[0038] In addition, a vibration plate 16 is fixedly connected to one side of the mixing barrel 2, and the vibration plate 16 is set to be L-shaped. A drive motor 17 is fixedly connected to one side of the vibration plate 16. Drive rods 18 are set on both sides of the inside of the mixing barrel 2. The output end of the drive motor 17 passes through the vibration plate 16 and is fixedly connected to one side of the drive rod 18. The output shaft of the drive motor 17 is rotatably connected to the vibration plate 16. The ends of the drive rods 18 on both sides away from the vibration plate 16 pass through the mixing barrel 2 and are fixedly connected to a resistance rod 19. When the resistance rod 19 rotates, it resists the filter box 11.
[0039] In addition, a pulley 1 is fixedly connected to the outer surface of the output shaft of the driving motor 17, and a transmission belt 25 is sleeved on the outer surface of the pulley 1. A pulley 26 is sleeved on the side of the transmission belt 25 away from the pulley 1. The pulley 26 is rotatably connected to the vibration plate 16. A driving rod 18 on the other side penetrates the vibration plate 16 and is fixedly connected to the pulley 26. The driving rod 18 is rotatably connected to the vibration plate.
[0040] After the raw material enters the mixing barrel 2 through the feed pipe 4, the top of the filter box 11 is set to an open shape, so that the plastic raw material enters the filter box 11. At this time, the connecting block 12 is driven to rotate by starting the stirring rod 7, and the connecting block 12 rotates and the blade 13 rotates, thereby rotating and cutting the raw material falling into the filter box 11, and the cut raw material will fall downward through the holes of the filter box 11 into the mixing barrel 2 for mixing and stirring, thereby achieving the purpose of breaking up larger plastic particles for mixing. In the process of cutting the raw material, the driving motor 17 is then started to drive the driving rod 18 to rotate, and the driving rod 18 rotates to drive the resistance rod 19 to strike and vibrate the bottom of the filter box 11, so that the filter box 11 vibrates, and the vibration can be transmitted to the holes of the filter plate, The obstruction in the hole is displaced, so that the filter channel is unblocked again, and the filter box 11 resumes its filtering function. When the resistance rod 19 hits the filter box 11, the drive motor 17 will drive the pulley 1 to rotate, and the rotation of the pulley 1 drives the transmission belt 25 to rotate, and the rotation of the transmission belt 25 drives the pulley 2 26 to rotate, and the rotation of the pulley 2 26 will cause the resistance rod 19 on the other side to hit the filter box 11, thereby increasing the vibration frequency of the filter box 11 and further reducing the risk of blockage of the filter box 11. After the work is completed, the connecting plate 15 can be raised by starting the hydraulic telescopic rod 14, and the raising of the connecting plate 15 can drive the barrel cover 3 to move upward, and the upward movement of the barrel cover 3 will cause the filter box 11 and the rotating rod 6 to move upward, thereby facilitating maintenance and replacement by the staff.
[0041] Reference Figure 1 , Figure 3 and Figure 4 The protection mechanism includes inclined plates 20 fixedly connected to both sides of the charging box 10, a rotating shaft is rotatably connected between the inclined plates 20 on both sides, and a rotating plate 21 is fixedly connected to the outer surface of the rotating shaft.
[0042] Wherein, one side of the inclined plate 20 away from the rotating plate 21 is rotatably connected with a linkage rod 22. The rotating shaft penetrates through the inclined plate 20 and is fixedly connected with the linkage rod 22. A torsion spring 23 is sleeved on the outer surface of the linkage rod 22.
[0043] In addition, a buffer pad 24 is fixedly connected to the bottom of the rotating plate 21, and the buffer pad 24 is adapted to the opening of the feeding box 10.
[0044] When protecting the opening of the feeding box 10, first turn the rotating plate 21 upwards, and then add injection molding ingredients into the feeding box 10. At this time, when the rotating plate 21 flips, it drives the rotating shaft to rotate. When the rotating shaft rotates, it drives the linkage rod 22 to rotate. The rotation of the linkage rod 22 causes the torsion spring 23 to be compressed to generate elastic potential energy. When the injection molding ingredients are added, the elastic potential energy of the torsion spring 23 is released to drive the rotating shaft to rotate, and the rotation of the rotating shaft causes the rotating plate 21 to block the opening at the top of the feeding box, which can effectively reduce the entry of impurities such as sundries and insects into the stirring barrel 2, thereby maintaining the environment inside the stirring barrel 2.
[0045] Working principle: It is added into the stirring barrel 2 through the feeding pipe 4, and then the injection molding ingredients are added into the interior of the stirring barrel 2 through the feeding box 10. At this time, starting the rotating motor 5 drives the rotating rod 6 to rotate. The rotation of the rotating rod 6 causes the stirring rod 7 to stir and mix the raw materials inside the stirring barrel 2. After the stirring is completed, the raw materials can be transported to the injection molding machine through the discharge pipe 8 for heating and melting, thereby completing the injection molding ingredient work. The plastic raw materials enter the filter box 11. At this time, starting the stirring rod 7 drives the connecting block 12 to rotate, and the rotation of the connecting block 12 causes the blade 13 to rotate, thereby rotating and cutting the raw materials falling into the filter box 11. The cut raw materials will fall downward through the holes of the filter box 11 into the stirring barrel 2 for mixing and stirring. When the rotating plate 21 moves downwards, since the buffer pad 24 is made of rubber, the collision sound between the rotating plate 21 and the feeding box 10 can be reduced.
Claims
1. An injection molding batching device, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a mixing barrel (2), the top of the mixing barrel (2) is provided with an opening, the top of the mixing barrel (2) is overlapped with a barrel cover (3), the top of the barrel cover (3) is fixedly connected to a feed pipe (4), the feed pipe (4) is connected to the mixing barrel (2), a rotating motor (5) is arranged above the barrel cover (3), the output end of the rotating motor (5) passes through the barrel cover (3) and is fixedly connected to a rotating rod (6), the output end of the rotating motor (5) is rotatably connected to the barrel cover (3), and the rotating rod (6) is connected to the barrel cover (3). ) are fixedly connected to both sides of the mixing barrel (2) at equal intervals, a discharge pipe (8) is fixedly connected to the bottom of the mixing barrel (2), and the discharge pipe (8) is connected to the mixing barrel (2), a fixed plate (9) is fixedly connected to one side of the mixing barrel (2), and a feeding box (10) is fixedly connected to the top of the fixed plate (9), and the feeding box (10) is connected to the mixing barrel (2), and the feeding box (10) is arranged in an open shape, the inner bottom wall of the barrel cover (3) is provided with a crushing mechanism, and the top of the feeding box (10) is provided with a protective mechanism.
2. The injection molding batching device according to claim 1, characterized in that: The pulverizing mechanism comprises a filter box (11) fixedly connected to the inner bottom wall of the barrel cover (3); the bottom end of the rotating rod (6) passes through the filter box (11); the rotating rod (6) and the filter box (11) are rotatably arranged; the top of the filter box (11) is arranged to be open; a connecting block (12) is fixedly connected to the inside of the filter box (11) on the outer surface of the stirring rod (7); and blades (13) are fixedly connected to both sides of the connecting block (12).
3. The injection molding batching device according to claim 2, characterized in that: The top of the bottom plate (1) is fixedly connected to a hydraulic telescopic rod (14), the top of the hydraulic telescopic rod (14) is fixedly connected to a connecting plate (15), the bottom of the connecting plate (15) is fixedly connected to the barrel cover (3), the top of the connecting plate (15) is fixedly connected to the rotating motor (5), the output end of the rotating motor (5) passes through the connecting plate (15), and the output shaft of the rotating motor (5) is rotatably connected to the connecting plate (15).
4. The injection molding batching device according to claim 2, characterized in that: A vibration plate (16) is fixedly connected to one side of the mixing barrel (2), the vibration plate (16) is arranged in an L shape, a driving motor (17) is fixedly connected to one side of the vibration plate (16), driving rods (18) are arranged on both sides of the interior of the mixing barrel (2), the output end of the driving motor (17) passes through the vibration plate (16) and is fixedly connected to one side of the driving rod (18), the output shaft of the driving motor (17) is rotationally connected to the vibration plate (16), and the ends of the driving rods (18) on both sides away from the vibration plate (16) pass through the mixing barrel (2) and are fixedly connected to a resistance rod (19), and the resistance rod (19) resists the filter box (11) when rotating.
5. The injection molding batching device according to claim 4, characterized in that: The outer surface of the output shaft of the driving motor (17) is fixedly connected to a pulley 1, and the outer surface of the pulley 1 is sleeved with a transmission belt (25). The side of the transmission belt (25) away from the pulley 1 is sleeved with a pulley 2 (26), and the pulley 2 (26) is rotatably connected to the vibration plate (16). On the other side, the driving rod (18) passes through the vibration plate (16) and is fixedly connected to the pulley 2 (26), and the driving rod (18) is rotatably connected to the vibration plate.
6. The injection molding batching device according to claim 1, characterized in that: The protection mechanism comprises inclined plates (20) fixedly connected to both sides of the charging box (10), a rotating shaft is rotatably connected between the inclined plates (20) on both sides, and a rotating plate (21) is fixedly connected to the outer surface of the rotating shaft.
7. The injection molding batching device according to claim 6, characterized in that: A side of the inclined plate (20) away from the rotating plate (21) is rotatably connected to a linkage rod (22); the rotating shaft passes through the inclined plate (20) and is fixedly connected to the linkage rod (22); a torsion spring (23) is sleeved on the outer surface of the linkage rod (22).
8. The injection molding batching device according to claim 6, characterized in that: A buffer pad (24) is fixedly connected to the bottom of the rotating plate (21), and the buffer pad (24) is adapted to the opening of the charging box (10).
Citation Information
Patent Citations
Injection molding processing batching device
CN220179990U