Energy-saving cleaning tank for polyester production

By installing a stirring leaf in the energy-saving cleaning tank for polyester production and driving its rotation, the equipment blockage caused by scaling is solved, and the effects of production stability, raw material conservation and environmental protection are achieved.

CN222922155UActive Publication Date: 2025-05-30XINFENGMING GRP HUZHOU ZHONGSHI TECH CO LTD
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Patent Information

Application Number
CN202421846404.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-30
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

During the polyester production process, scaling causes the filters of the connecting equipment to be blocked, causing underreporting pressure pumps, cavitation and machine seal damage, which in turn causes production interruptions and environmental pollution.

Method used

An energy-saving cleaning tank for polyester production is designed, which includes a tank body, a transportation body and a connecting equipment. By installing a stirring leaf at the bottom of the tank body and driving it to rotate, the hard blocks on the inner side wall of the tank body are broken to prevent clogging.

Benefits of technology

It effectively solves the problem of blockage of imported transportation entities, stabilizes the production process, saves raw materials, and reduces environmental pollution and employee labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an energy-saving cleaning tank for polyester production, and relates to the field of polyester production equipment, the energy-saving cleaning tank comprises a tank body and two transportation main bodies arranged at the bottom of the tank body, the tank body is connected with the two transportation main bodies through connecting equipment, in the normal production process, a bottom valve is opened, and the bottom valve is opened; then the stirring blades are driven by the driving device to continuously rotate, and when hard blocks falling off from the inner side wall of the tank body can be directly crushed by the stirring blades, the situation that the imported transportation main body is blocked at a time can be effectively solved, unstable factors are eliminated, and stable production is achieved; meanwhile, waste of raw materials is reduced, pollution of production raw materials to the environment is reduced, the labor intensity of workers is relieved, and the scalding problem is solved.
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Description

Technical Field

[0001] The utility model relates to the field of polyester production equipment, in particular to an energy-saving cleaning tank for polyester production. Background Art

[0002] Energy-saving cleaning tanks for polyester production are an indispensable part of the polyester manufacturing process. Their main function is to clean and recycle waste generated during the polyester production process, ensuring the stable operation of the production line and the control of product quality.

[0003] During normal production, a connecting device is usually installed at the bottom of the tank, which includes a filter and multiple valves, and is eventually connected to the esterification kettle. A nozzle is usually installed at the position close to the esterification kettle. Due to the accumulation of time, scale will appear on the wall of the 1214-T01 tank in the polyester device. When the liquid level is low, the scale will be exposed, which may cause the scale to fall off, causing the filter in the connecting device to suddenly become blocked, resulting in low pressure pump reporting, pump cavitation, and damage to the pump seal, forcing the pump to reduce production and grades. During emergency repairs on site, a large amount of raw materials will flow into the ditch, causing environmental pollution and employees may also be scalded.

[0004] Therefore, it is necessary to provide a new energy-saving cleaning tank for polyester production to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an energy-saving cleaning tank for polyester production.

[0006] The utility model provides an energy-saving cleaning tank for polyester production, comprising a tank body and two transport bodies arranged at the bottom of the tank body, wherein the tank body and the two transport bodies are connected via a connecting device;

[0007] The connecting device includes a first connecting pipe, a second connecting pipe, a bottom valve and a stirring blade. The bottom end of the first connecting pipe is connected to the interior of the tank body. The first connecting pipe and the second connecting pipe are connected through the bottom valve. The stirring blade is arranged inside the second connecting pipe. A driving device is arranged at the bottom end of the stirring blade, and the driving device is used to drive the stirring blade to rotate.

[0008] Preferably, the driving device includes a support frame, a motor, a rotating rod, a first bevel gear, and a second bevel gear. The output end of the motor extends into the interior of the second connecting pipe, and the output end of the motor is fixedly connected to one side of the second bevel gear. The first bevel gear meshes with the second bevel gear. One end of the rotating rod fixedly penetrates through the first bevel gear. The end of the rotating rod close to the first bevel gear is fixedly connected to the bottom end of the stirring blade. The end of the rotating rod away from the stirring blade is movably connected to the upper end of the support frame. The outer sidewall of the support frame is fixedly connected to the inner sidewall of the second connecting pipe.

[0009] Preferably, the transportation main body includes a filter, an outlet valve, an output valve, a first transportation pipe, a second transportation pipe, a third transportation pipe, and a slurry pump. One end of the second connecting pipe communicates with the interior of the filter. One side of the filter is connected to the outlet valve through the first transportation pipe. The outlet valve is connected to one side of the slurry pump through the second transportation pipe. The slurry pump is connected to one side of the output valve through the third transportation pipe. A discharge pipe is installed on one side of the slurry pump.

[0010] Preferably, a fixed pipe is provided for communication between the two discharge pipes.

[0011] Preferably, nozzles are provided on one side of each of the two discharge pipes.

[0012] Preferably, an esterification kettle is communicated with one side of each of the two discharge pipes close to the two nozzles.

[0013] Compared with the related art, the energy-saving cleaning tank for polyester production provided by the present invention has the following beneficial effects:

[0014] During normal production, open the bottom valve, and then drive the stirring blade to rotate continuously through the driving device. When hard blocks falling on the inner sidewall of the tank body can be directly broken by the stirring blade, it can effectively solve the situation that the import transportation main body is blocked at once, eliminate unstable factors, and enable stable production; at the same time, it also saves waste of raw materials, reduces environmental pollution caused by production raw materials, and reduces the labor intensity and scalding problems of employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the energy-saving cleaning tank for polyester production provided by the present invention;

[0016] Figure 2 is a schematic diagram of the partial structure of the energy-saving cleaning tank for polyester production provided by the present invention;

[0017] Figure 3 is a schematic diagram of the driving device provided by the present invention.

[0018] Reference numerals in the figure: 1, tank body; 2, first connecting pipe; 3, bottom valve; 4, filter; 5, second connecting pipe; 6, first transport pipe; 7, outlet valve; 8, slurry pump; 9, fixed pipe; 10, third transport pipe; 11, nozzle; 12, esterification kettle; 13, stirring blade; 14, first bevel gear; 15, support frame; 16, rotating rod; 17, second bevel gear; 18, motor; 19, output valve; 20, second transport pipe; 21, discharge pipe. Detailed implementation mode

[0019] The present utility model will be further described below in conjunction with the accompanying drawings and the implementation mode.

[0020] Please refer to Figure 1 , Figure 2 , Figure 3 , wherein, Figure 1 is the overall structural schematic diagram of the energy-saving cleaning tank for polyester production provided by the present utility model; Figure 2 is the partial structural schematic diagram of the energy-saving cleaning tank for polyester production provided by the present utility model; Figure 3 is the schematic diagram of the driving device provided by the present utility model.

[0021] In the specific implementation process, as Figures 1-3 shown, an energy-saving cleaning tank for polyester production includes a tank body 1 and two transport main bodies arranged at the bottom of the tank body 1. The tank body 1 is connected to the two transport main bodies through connection devices;

[0022] The connection devices include a first connecting pipe 2, a second connecting pipe 5, a bottom valve 3 and a stirring blade 13. The bottom end of the first connecting pipe 2 communicates with the inside of the tank body 1. The first connecting pipe 2 is connected to the second connecting pipe 5 through the bottom valve 3. The stirring blade 13 is arranged inside the second connecting pipe 5. A driving device is arranged at the bottom end of the stirring blade 13, and the driving device is used to drive the stirring blade 13 to rotate;

[0023] In the specific use process, the bottom valve 3 is opened, and then the stirring blade 13 is driven by the driving device to rotate continuously. When the hard blocks falling on the inner side wall of the tank body 1 can be directly broken by the stirring blade 13, the situation that the import transport main body is blocked all at once can be effectively solved, the unstable factors are eliminated, and the stable production is achieved; at the same time, the waste of raw materials is also saved, and the pollution of production raw materials to the environment is reduced, and the labor intensity and scalding problems of employees are reduced;

[0024] Among them, the material of the stirring blade 13 is stainless steel, the thickness of the stirring blade 13 is 4 mm, and the stainless steel stirring blade 13 is suitable for various harsh environments due to its high corrosion resistance and hardness; the power of the motor 18 is 25 kilowatts;

[0025] The driving device includes a support frame 15, a motor 18, a rotating rod 16, a first bevel gear 14 and a second bevel gear 17. The output end of the motor 18 extends into the interior of the second connecting pipe 5. The output end of the motor 18 is fixedly connected to one side of the second bevel gear 17. The first bevel gear 14 meshes with the second bevel gear 17. One end of the rotating rod 16 fixedly penetrates through the first bevel gear 14. The end of the rotating rod 16 close to the first bevel gear 14 is fixedly connected to the bottom end of the stirring blade 13. The end of the rotating rod 16 away from the stirring blade 13 is movably connected to the upper end of the support frame 15. The outer side wall of the support frame 15 is fixedly connected to the inner side wall of the second connecting pipe 5;

[0026] In the specific implementation process, the motor 18 drives the second bevel gear 17 to rotate. The rotation of the second bevel gear 17 drives the first bevel gear 14 to rotate. The rotation of the first bevel gear 14 ultimately drives the stirring blade 13 to rotate;

[0027] The transportation main body includes a filter 4, an outlet valve 7, an output valve 19, a first transportation pipe 6, a second transportation pipe 20, a third transportation pipe 10 and a slurry pump 8. One end of the second connecting pipe 5 communicates with the interior of the filter 4. One side of the filter 4 is connected to the outlet valve 7 through the first transportation pipe 6. The outlet valve 7 is connected to one side of the slurry pump 8 through the second transportation pipe 20. The slurry pump 8 is connected to one side of the output valve 19 through the third transportation pipe 10. A discharge pipe 21 is installed on one side of the slurry pump 8. A fixed pipe 9 is provided for connection between the two discharge pipes 21. Nozzles 11 are provided on one side of each of the two discharge pipes 21. The two discharge pipes 21 are communicated with an esterification kettle 12 near the two nozzles 11. Among them, the hard lumps falling from the inner side wall of the tank body 1 can be directly broken by the stirring blade 13, so that the pump will not be damaged due to cavitation and the nozzle 11 will not trip, ensuring the liquid level of the esterification kettle 12, and thus stabilizing the production;

[0028] Specifically, an O-ring seal will be provided at the position where the motor 18 is connected to the second connecting pipe 5 to ensure the sealing performance of the overall device.

[0029] The working principle provided by the present utility model is as follows: Open the bottom valve 3. The motor 18 drives the second bevel gear 17 to rotate. The rotation of the second bevel gear 17 drives the first bevel gear 14 to rotate. The rotation of the first bevel gear 14 ultimately drives the stirring blade 13 to rotate. When the hard lumps falling from the inner side wall of the tank body 1 can be directly broken by the stirring blade 13, it can effectively solve the situation that the imported transportation main body is blocked all at once, eliminate the unstable factors, and enable stable production; at the same time, it also saves the waste of raw materials, reduces the pollution of production raw materials to the environment, reduces the labor intensity of employees and the problem of scalding.

[0030] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein.

[0031] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. An energy-saving cleaning tank for polyester production, characterized in that: It comprises a tank body (1) and two transport bodies arranged at the bottom of the tank body (1), wherein the tank body (1) and the two transport bodies are connected via a connecting device; The connecting device comprises a first connecting pipe (2), a second connecting pipe (5), a bottom valve (3) and a stirring blade (13); the bottom end of the first connecting pipe (2) is connected to the interior of the tank body (1); the first connecting pipe (2) and the second connecting pipe (5) are connected via the bottom valve (3); the stirring blade (13) is arranged inside the second connecting pipe (5); a driving device is arranged at the bottom end of the stirring blade (13); the driving device is used to drive the stirring blade (13) to rotate.

2. The energy-saving cleaning tank for polyester production according to claim 1, characterized in that: The driving device comprises a support frame (15), a motor (18), a rotating rod (16), a first bevel gear (14) and a second bevel gear (17); the output end of the motor (18) extends to the inside of the second connecting tube (5); the output end of the motor (18) is fixedly connected to one side of the second bevel gear (17); the first bevel gear (14) is meshed with the second bevel gear (17); one end of the rotating rod (16) is fixedly passed through the first bevel gear (14); one end of the rotating rod (16) close to the first bevel gear (14) is fixedly connected to the bottom end of the stirring blade (13); one end of the rotating rod (16) away from the stirring blade (13) is movably connected to the upper end of the support frame (15); and the outer wall of the support frame (15) is fixedly connected to the inner wall of the second connecting tube (5).

3. The energy-saving cleaning tank for polyester production according to claim 2, characterized in that: The transport body comprises a filter (4), an outlet valve (7), an output valve (19), a first transport pipe (6), a second transport pipe (20), a third transport pipe (10) and a slurry pump (8); one end of the second connecting pipe (5) is connected to the interior of the filter (4); one side of the filter (4) is connected to the outlet valve (7) through the first transport pipe (6); the outlet valve (7) is connected to one side of the slurry pump (8) through the second transport pipe (20); the slurry pump (8) is connected to one side of the output valve (19) through the third transport pipe (10); and a discharge pipe (21) is installed on one side of the slurry pump (8).

4. The energy-saving cleaning tank for polyester production according to claim 3, characterized in that: A fixed pipe (9) is provided between the two discharge pipes (21) to communicate with each other.

5. The energy-saving cleaning tank for polyester production according to claim 4, characterized in that: A nozzle (11) is provided on one side of the two discharge pipes (21).

6. The energy-saving cleaning tank for polyester production according to claim 5, characterized in that: The two discharge pipes (21) are connected to an esterification kettle (12) on one side close to the two nozzles (11).