Automatic feeding jig for surface mounting of photovoltaic circuit board
By designing automatic loading fixtures for photovoltaic circuit board patches, the chip is automatically loaded using a vacuum generator and a silicone suction head, and the dust on the surface of the chip is cleaned through a dust removal mechanism, the problem of manual loading in the prior art is solved, and the working efficiency and adsorption stability are improved.
Patent Information
- Application Number
- CN202421659107.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, in the process of photovoltaic circuit board patching, the feeding method of the chip relies on manual operation, resulting in low working efficiency.
Design a photovoltaic circuit board patch automatic loading fixture, and automatically loading the chip by setting up a vacuum generator and silicone suction head, and clean the dust on the surface of the chip through a dust removal mechanism.
The automatic loading of the chip is realized, the working efficiency is improved, and the surface of the chip is cleaned through the dust removal mechanism, ensuring the stability of subsequent adsorption.
Smart Images

Figure CN222928722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading fixtures, in particular to an automatic loading fixture for photovoltaic circuit board chip mounter. Background Art
[0002] Photovoltaic circuit boards are also circuit boards. Loading fixtures are required for chip mounter processing of photovoltaic circuit boards.
[0003] When the existing chip mounter processing of photovoltaic circuit boards is carried out, chips need to be placed on the photovoltaic circuit boards for chip mounter operation. Currently, when placing chips on the photovoltaic circuit boards, operators manually place the chips on the photovoltaic circuit boards, and then use machinery for chip mounter. This loading method has low work efficiency. To solve the above problems, an automatic loading fixture for photovoltaic circuit board chip mounter is proposed in this application. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies in the prior art, and an automatic loading fixture for photovoltaic circuit board chip mounter is proposed. It realizes automatic loading by adsorbing chips through the setting of a vacuum generator and a silica gel suction head, improving work efficiency; the chip can be cleaned by setting a dust removal mechanism to ensure the cleanliness of the chip surface and stable subsequent adsorption.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatic loading fixture for photovoltaic circuit board chip mounter, including a base. Two conveying mechanisms are arranged on the base. A dust removal mechanism is arranged above the right conveying mechanism. Four L-shaped rods are fixedly connected to the top of the base. The four L-shaped rods are jointly fixedly connected to a top plate. A moving motor is fixedly connected to the side wall of the top plate. The output end of the moving motor is fixedly connected to a threaded rod. The threaded rod penetrates through the top plate and is rotatably connected to it. A slider is sleeved on the outer wall of the threaded rod and is threadedly connected to it. The slider is slidably connected to the top plate. A hydraulic rod is fixedly connected to the bottom of the slider. The bottom of the hydraulic rod is fixedly connected to a lifting plate. A plurality of vacuum generators are fixedly connected to the top of the lifting plate. A plurality of silica gel suction heads are fixedly connected to the bottom of the lifting plate. Each silica gel suction head is fixedly connected to and communicated with its corresponding vacuum generator.
[0007] Preferably, the conveying mechanism includes two pairs of vertical plates fixedly connected to the top of the base. Each pair of vertical plates is jointly rotatably connected to a rotating rod. The outer wall of each rotating rod is fixedly connected to a rotating roller. A conveyor belt is jointly sleeved on the two rotating rollers. The side wall of one of the vertical plates is fixedly connected to a driving motor. The output shaft of the driving motor penetrates through the vertical plate and is rotatably connected thereto. The output shaft of the driving motor is coaxially fixedly connected to its corresponding rotating rod.
[0008] Preferably, the dust removal mechanism includes a reciprocating screw rod jointly rotatably connected to a pair of L-shaped rods on the right side. A brush plate is sleeved on the outer wall of the reciprocating screw rod. A sliding rod is jointly fixedly connected to a pair of L-shaped rods on the right side. The sliding rod penetrates through the brush plate and is slidably connected thereto. A belt is jointly sleeved on the outer wall of the rotating rod and the outer wall of the reciprocating screw rod. A plurality of soft hair brushes are arranged at the bottom of the brush plate.
[0009] Preferably, a plurality of first grooves are arranged at equal intervals on the conveyor belt on the right side. Chips are placed in the first grooves. A plurality of second grooves are arranged at equal intervals on the conveyor belt on the left side. A photovoltaic circuit board body is placed in the second grooves.
[0010] Preferably, a driving wheel is fixedly connected to the outer wall of the rotating rod. A driven wheel is fixedly connected to the outer wall of the reciprocating screw rod. The belt is sleeved on the outer walls of the driving wheel and the driven wheel.
[0011] Preferably, a sliding opening is formed in the top plate. The slider is located in the sliding opening and is slidably connected to its inner wall.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The hydraulic rod drives the lifting plate to move downward until the silica gel suction head contacts the chip to adsorb the chip. The output end of the moving motor drives the threaded rod to rotate, so that the slider, the hydraulic rod, the lifting plate and the adsorbed chip move leftward. The vacuum generator stops, and the silica gel suction head returns to atmospheric pressure and no longer adsorbs the chip, completing the automatic feeding operation of the chip and the photovoltaic circuit board body.
[0014] 2. The rotation of the rotating rod drives the driving wheel, the belt, the driven wheel and the reciprocating screw rod to rotate, so that the brush plate moves back and forth on the sliding rod. The soft hair brushes arranged at the bottom of the brush plate move to clean the upper surface of the conveyed chip, removing the adhered dust and ensuring good subsequent adsorption effect.
[0015] In summary, by setting the vacuum generator and the silica gel suction head, the chip can be adsorbed to realize its automatic feeding, improving the working efficiency; by setting the dust removal mechanism, the chip can be cleaned to ensure the cleanliness of the chip surface and stable subsequent adsorption. Description of the Drawings
[0016] Figure 1 This is a schematic structural diagram of an automatic feeding fixture for photovoltaic circuit board chip mounting proposed by the present utility model;
[0017] Figure 2 This is a partial structural schematic diagram of an automatic feeding fixture for photovoltaic circuit board chip mounting proposed by the present utility model.
[0018] In the figure: 1 base, 2 vertical plates, 3 rotating rod, 4 rotating roller, 5 conveyor belt, 6 driving motor, 7 first groove, 8 chip, 9 second groove, 10 photovoltaic circuit board body, 11 belt, 12 reciprocating lead screw, 13 sliding rod, 14 brush plate, 15 top plate, 16 L-shaped rod, 17 moving motor, 18 threaded rod, 19 slider, 20 hydraulic rod, 21 lifting plate, 22 vacuum generator, 23 silicone suction head. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0020] Referring to Figure 1 - Figure 2 , an automatic feeding fixture for photovoltaic circuit board chip mounting includes a base 1. There are two conveying mechanisms provided on the base 1. The conveying mechanism includes two pairs of vertical plates 2 fixedly connected to the top of the base 1. A rotating rod 3 is rotatably connected to each pair of vertical plates 2. The outer wall of each rotating rod 3 is fixedly connected with a rotating roller 4. A conveyor belt 5 is sleeved on the two rotating rollers 4. The side wall of one of the vertical plates 2 is fixedly connected with a driving motor 6. The output shaft of the driving motor 6 penetrates through the vertical plate 2 and is rotatably connected thereto. The output shaft of the driving motor 6 is coaxially fixedly connected to its corresponding rotating rod 3. A plurality of equally spaced first grooves 7 are formed on the right conveyor belt 5. Chips 8 are placed in the first grooves 7. A plurality of equally spaced second grooves 9 are formed on the left conveyor belt 5. Photovoltaic circuit board bodies 10 are placed in the second grooves 9. The chips 8 are placed on the photovoltaic circuit board bodies 10 through a plurality of silicone suction heads 23 for chip mounting processing. This technology is the prior art and will not be elaborated here, thus completing the automatic feeding operation.
[0021] Above the conveying mechanism on the right side, there is a dust removal mechanism. The dust removal mechanism includes a reciprocating screw rod 12 rotatably connected to a pair of L-shaped rods 16 on the right side. A brush plate 14 is sleeved on the outer wall of the reciprocating screw rod 12. A sliding rod 13 is fixedly connected to the pair of L-shaped rods 16 on the right side. The sliding rod 13 penetrates through the brush plate 14 and is slidably connected to it. A belt 11 is sleeved on the outer walls of the rotating rod 3 and the reciprocating screw rod 12. A driving wheel is fixedly connected to the outer wall of the rotating rod 3, and a driven wheel is fixedly connected to the outer wall of the reciprocating screw rod 12. The belt 11 is sleeved on the outer walls of the driving wheel and the driven wheel. There are multiple soft hair brushes at the bottom of the brush plate 14. Through the forward and backward movement of the soft hair brushes provided, cleaning is carried out to remove the dust adhering to the top of the chip 8, ensuring the stability of subsequent adsorption.
[0022] Four L-shaped rods 16 are fixedly connected to the top of the base 1. The four L-shaped rods 16 are fixedly connected to a top plate 15. A moving motor 17 is fixedly connected to the side wall of the top plate 15. The output end of the moving motor 17 is fixedly connected to a threaded rod 18. The threaded rod 18 penetrates through the top plate 15 and is rotatably connected to it. A slider 19 threadedly connected to the threaded rod 18 is sleeved on the outer wall of the threaded rod 18. The slider 19 is slidably connected to the top plate 15. A sliding opening is formed in the top plate 15. The slider 19 is located in the sliding opening and is slidably connected to its inner wall. A hydraulic rod 20 is fixedly connected to the bottom of the slider 19. A lifting plate 21 is fixedly connected to the bottom of the hydraulic rod 20. Multiple vacuum generators 22 are fixedly connected to the top of the lifting plate 21. Multiple silica gel suction heads 23 are fixedly connected to the bottom of the lifting plate 21. Each silica gel suction head 23 is fixedly connected to and communicates with its corresponding vacuum generator 22. The vacuum generators 22 are started to suck air through the silica gel suction heads 23 to adsorb the chip 8. When the vacuum generators 22 are turned off, the silica gel suction heads 23 no longer suck air and the chip 8 is put down, completing the automatic feeding operation.
[0023] In the present utility model, two driving motors 6 are periodically started. The output ends of the driving motors 6 drive the rotating rod 3, the rotating roller 4, and the conveyor belt 5 to rotate. The rotation of the conveyor belt 5 can convey the chip 8 and the photovoltaic circuit board body 10. When the chip 8 is conveyed to the left side, at this time, the two driving motors 6 stop working to keep the conveyor belt 5 stationary; the hydraulic rod 20 and the vacuum generator 22 are started. The hydraulic rod 20 drives the lifting plate 21 to move downward until the silica gel suction head 23 contacts the chip 8 to adsorb the chip 8. The hydraulic rod 20 is started to drive the lifting plate 21 and the adsorbed chip 8 to move upward. The moving motor 17 is started. The output end of the moving motor 17 drives the threaded rod 18 to rotate, so that the slider 19, the hydraulic rod 20, the lifting plate 21, and the adsorbed chip 8 move to the left until the chip 8 moves above the photovoltaic circuit board body 10. The hydraulic rod 20 is started to drive the lifting plate 21 and the adsorbed chip 8 to move downward until the chip 8 moves onto the photovoltaic circuit board body 10 and contacts it. At this time, the vacuum generator 22 stops, and the silica gel suction head 23 returns to atmospheric pressure and no longer adsorbs the chip 8, completing the automatic feeding operation of the chip 8 and the photovoltaic circuit board body 10; when the conveyor belt 5 and the chip 8 are being conveyed, the rotating rod 3 rotates to drive the driving wheel, the belt 11, the driven wheel, and the reciprocating lead screw 12 to rotate, so that the brush plate 14 moves back and forth on the sliding rod 13. The soft hair brush provided at the bottom of the brush plate 14 moves to clean the upper surface of the conveyed chip 8, removing the adhered dust and ensuring good subsequent adsorption effect.
[0024] By setting the vacuum generator and the silica gel suction head, the present utility model solves the problem in the prior art that when placing the chip on the photovoltaic circuit board, the chip is manually placed on the photovoltaic circuit board by the operator, and then mechanical means are used for chip mounting. Such a feeding method has low working efficiency.
Claims
1. An automatic feeding jig for photovoltaic circuit board patch, comprising a base (1), characterized in that: The base (1) is provided with two conveying mechanisms, and a dust removal mechanism is provided above the conveying mechanism on the right side. Four L-shaped rods (16) are fixedly connected to the top of the base (1), and the four L-shaped rods (16) are commonly fixedly connected to a top plate (15). A moving motor (17) is fixedly connected to the side wall of the top plate (15), and a threaded rod (18) is fixedly connected to the output end of the moving motor (17). The threaded rod (18) passes through the top plate (15) and is rotatably connected thereto. The outer wall of the threaded rod (18) is sleeved with A slider (19) is threadedly connected thereto, the slider (19) is slidably connected to the top plate (15), the bottom of the slider (19) is fixedly connected to a hydraulic rod (20), the bottom of the hydraulic rod (20) is fixedly connected to a lifting plate (21), the top of the lifting plate (21) is fixedly connected to a plurality of vacuum generators (22), the bottom of the lifting plate (21) is fixedly connected to a plurality of silicone suction heads (23), each of the silicone suction heads (23) is respectively fixedly connected to and communicates with its corresponding vacuum generator (22).
2. The automatic feeding jig for photovoltaic circuit board patch according to claim 1 is characterized in that: The conveying mechanism comprises two pairs of vertical plates (2) fixedly connected to the top of the base (1), each pair of the vertical plates (2) being rotatably connected to a rotating rod (3), the outer wall of each rotating rod (3) being fixedly connected to a rotating roller (4), the two rotating rollers (4) being jointly sleeved with a conveyor belt (5), the side wall of one of the vertical plates (2) being fixedly connected to a transmission motor (6), the output shaft of the transmission motor (6) passing through the vertical plate (2) and being rotatably connected thereto, and the output shaft of the transmission motor (6) being coaxially fixedly connected to the corresponding rotating rod (3).
3. The automatic feeding jig for photovoltaic circuit board patch according to claim 2 is characterized in that: The dust removal mechanism comprises a reciprocating screw (12) which is rotatably connected to a pair of L-shaped rods (16) on the right side, the outer wall of the reciprocating screw (12) is sleeved with a brush plate (14), the pair of L-shaped rods (16) on the right side are fixedly connected to a sliding rod (13), the sliding rod (13) passes through the brush plate (14) and is slidably connected thereto, the outer wall of the rotating rod (3) and the outer wall of the reciprocating screw (12) are sleeved with a belt (11), and the bottom of the brush plate (14) has a plurality of soft brushes.
4. The automatic feeding jig for photovoltaic circuit board patch according to claim 2, characterized in that: The conveyor belt (5) on the right side is provided with a plurality of first grooves (7) distributed at equal intervals, and a chip (8) is placed in the first groove (7); the conveyor belt (5) on the left side is provided with a plurality of second grooves (9) distributed at equal intervals, and a photovoltaic circuit board body (10) is placed in the second groove (9).
5. The automatic feeding jig for photovoltaic circuit board patch according to claim 3, characterized in that: The outer wall of the rotating rod (3) is fixedly connected to a driving wheel, the outer wall of the reciprocating screw rod (12) is fixedly connected to a driven wheel, and the belt (11) is sleeved on the outer walls of the driving wheel and the driven wheel.
6. The automatic feeding jig for photovoltaic circuit board patch according to claim 1, characterized in that: The top plate (15) is provided with a sliding opening, and the sliding block (19) is located in the sliding opening and is slidably connected to the inner wall thereof.