Atomizing core structure
By integrating the heating element with the microporous liquid conduction reservoir, the problems of low assembly efficiency and large space are solved in traditional atomization core, and more efficient assembly, lower cost and more compact structure are achieved.
Patent Information
- Application Number
- CN202421408101.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The microporous liquid conduction liquid storage parts and heating parts of traditional atomized cores need to be manually assembled, resulting in low assembly efficiency, high labor cost, and large overall space.
A atomized core structure is designed in which the heating element is integrated with the microporous liquid conduction reservoir, which eliminates the traditional assembly process, improves assembly efficiency, reduces labor costs, and makes the atomized core compact and flattened as a whole.
Through integrated design, the assembly efficiency of the atomized core is improved, labor costs are saved, and the atomized core is made more compact, space is saved, and smoke generation is increased.
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Figure CN222929251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of atomizing cores, in particular to an atomizing core structure. Background Art
[0002] An electronic cigarette uses a heating element to heat an atomizing core, so that the e-liquid in the atomizing core is vaporized by heat into high-temperature steam. After the high-temperature steam is discharged from the electronic cigarette, it condenses into tiny liquid droplets in a smoke shape, thus forming a smoke similar to that of a traditional cigarette. The atomizing core is an important component of the electronic cigarette, and the structure of the atomizing core plays an important role in the generation of high-temperature steam and the quality of the high-temperature steam.
[0003] Currently, most traditional atomizing cores adopt a welding structure. Specifically, in the atomizing core, the heating element is welded to the conductive element or the conductive column, so that: when the conductive element or the conductive column is powered on, the conductive element or the conductive column is electrically connected to the heating element, causing the heating element to generate heat, and the e-liquid in the atomizing core is vaporized by heat into high-temperature steam, and then smoke is generated.
[0004] Since the microporous liquid guiding and storing member and the heating member of the existing atomizing core are separately arranged and need to be assembled manually, the assembly efficiency is low and the labor cost is high. Moreover, after the microporous liquid guiding and storing member and the heating member are assembled, the overall occupied space is large.
[0005] Therefore, in the patent application of the present utility model, the applicant has carefully studied an atomizing core to solve the above problems. Summary of the Utility Model
[0006] Aiming at the deficiencies of the above-mentioned prior art, the main purpose of the present utility model is to provide an atomizing core structure, which eliminates the trouble caused by the assembly between the traditional heating element and the microporous liquid guiding and storing member, improves the overall assembly efficiency, saves labor costs, and also makes the atomizing core structure overall miniaturized and flattened, saving the occupied space.
[0007] To achieve the above purpose, the present utility model adopts the following technical solutions:
[0008] An atomizing core structure includes a cup body, a heating element, a microporous liquid guiding and storing member, and a conductive element. The cup body is recessed with a cavity, the heating element and the microporous liquid guiding and storing member are partially arranged in the cavity, and the conductive element is electrically connected to the heating element.
[0009] The heating element is integrally connected to the microporous liquid guiding and storing member, and the heating element is located on the lower end surface of the microporous liquid guiding and storing member.
[0010] As a preferred solution, the left and right ends of the heating element respectively have conductive connection parts. A serrated heating part is arranged between the conductive connection parts corresponding to the two ends on the heating element. The conductive connection parts are electrically connected to the conductive elements. Both the serrated heating part and the conductive connection parts are located on the lower end surface of the microporous liquid guiding and storing part and are integrally connected to the microporous liquid guiding and storing part.
[0011] As a preferred solution, the serrated heating part includes a front serrated heating part and a rear serrated heating part which are arranged at a front-back interval. The front serrated heating part and the rear serrated heating part are connected by a rib heating part.
[0012] As a preferred solution, a convex part protrudes from the lower end surface of the microporous liquid guiding and storing part. Both the serrated heating part and the conductive connection parts are located on the lower end surface of the convex part and are integrally connected to the convex part.
[0013] As a preferred solution, blocking parts respectively extend downward from the front and rear sides of the lower end surface of the convex part. The serrated heating part is located between the two blocking parts, and the two conductive connection parts are respectively located on the left and right sides of the two blocking parts.
[0014] As a preferred solution, the inner side surface of the blocking part is an inclined surface that slopes outward from top to bottom.
[0015] As a preferred solution, the left and right ends of the convex part respectively extend outward to form a left extension part and a right extension part;
[0016] The outer end of the conductive connection part extends outward to the lower part of the corresponding extension part, and front plate parts and rear plate parts are respectively integrally bent and extended upward at the front and rear ends of the conductive connection part located below the corresponding extension part;
[0017] The front plate part is integrally connected to the front end surface of the corresponding extension part, and the rear plate part is integrally connected to the front and rear end surfaces of the corresponding extension part;
[0018] There are two conductive elements, and each conductive element corresponds to a conductive connection part. Each conductive element has a front elastic clamping part and a rear elastic clamping part which are spaced apart and arranged front and back relative to each other. A clamping gap is formed between the front elastic clamping part and the rear elastic clamping part. The left extension part and the right extension part are located in the clamping gap of the corresponding conductive element, and the inner side surfaces of the front elastic clamping part and the rear elastic clamping part are respectively connected to the front plate part and the rear plate part.
[0019] As a preferred solution, the conductive connection part is an arrow-shaped conductive connection part. The arrow-shaped conductive connection part includes an arrow and an arrow tail. The arrow is connected to the serrated heating part, and the front plate part and the rear plate part are respectively formed on the arrow tail located below the corresponding extension part.
[0020] As a preferred solution, the conductive element includes a clamping member that is separately provided for clamping and electrically connecting the heating element and a conductive member for electrically connecting to a power source, and the clamping member is detachably connected to the conductive member.
[0021] As a preferred solution, the microporous liquid guiding and storing member has a front ventilation groove and a rear ventilation groove that penetrate up and down, and the convex portion is located between the front ventilation groove and the rear ventilation groove.
[0022] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, mainly by integrally arranging the heating element and the microporous liquid guiding and storing member, on the one hand, it eliminates the trouble brought by the assembly between the traditional heating element and the microporous liquid guiding and storing member, improves the overall assembly efficiency, and saves labor costs. On the other hand, it makes the atomization core structure overall miniaturized and flattened, saving occupied space;
[0023] Secondly, through the setting of the blocking portion, the excess heat can be absorbed so that the temperature will not be too high, and moreover, the amount of smoke coming out from the front ventilation groove and the rear ventilation groove is made larger.
[0024] To more clearly illustrate the structural features and functions of the present utility model, the following will be described in detail in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is the schematic assembly structure diagram of the preferred embodiment of the present utility model;
[0026] Figure 2 is the exploded structure diagram of the preferred embodiment of the present utility model;
[0027] Figure 3 is the first cross-sectional structure diagram of the preferred embodiment of the present utility model (mainly showing the front ventilation groove and the rear ventilation groove);
[0028] Figure 4 is the second cross-sectional structure diagram of the preferred embodiment of the present utility model (mainly showing the connection of the clamping parts to the front plate part and the rear plate part respectively);
[0029] Figure 5 is the third cross-sectional structure diagram of the preferred embodiment of the present utility model (mainly showing the oil inlet hole and the oil guiding groove);
[0030] Figure 6 is the schematic diagram of the connection between the conductive element and the heating element of the preferred embodiment of the present utility model (showing the microporous liquid guiding and storing member);
[0031] Figure 7 is the schematic structure diagram of the microporous liquid guiding and storing member of the preferred embodiment of the present utility model;
[0032] Figure 8 Another perspective structural diagram of the microporous liquid conduction and liquid storage component of the preferred embodiment of the present utility model (showing the heating element);
[0033] Figure 9 Structural diagram of the conductive component of the preferred embodiment of the present utility model.
[0034] Description of the reference numerals in the drawings:
[0035] 10. Cup body 11. Cavity
[0036] 12. Accommodating groove 13. Through hole
[0037] 20. Conductive component
[0038] 201. Clamping part 202. Conductive part
[0039] 21. Clamping part
[0040] 22. First buckle part
[0041] 221. Inner buckle groove
[0042] 23. Front elastic clamping part 24. Rear elastic clamping part
[0043] 25. Connecting part 26. Sheet part
[0044] 27. Second buckle part 28. Limiting convex rib
[0045] 281. First inclined side 282. Second inclined side
[0046] 283. Outer convex arc side 284. Inner concave arc side
[0047] 30. Heating element
[0048] 31. Conductive connection part
[0049] 311. Arrowhead 312. Arrow tail
[0050] 321. Front side serrated heating part 2. Rear side serrated heating part
[0051] 33. Rib heating part
[0052] 34. Front plate part 35. Rear plate part
[0053] 40. Microporous liquid conduction and liquid storage component 401. Oil guide groove
[0054] 41. Convex part 42. Front side ventilation groove
[0055] 43. Rear side ventilation groove 44. Blocking part
[0056] 441. Inclined surface 45. Left extension part
[0057] 46. Right extension part
[0058] 50. Soft rubber seal
[0059] 51. Installation cavity 52. Oil inlet hole
[0060] 53. Gas supply connector
[0061] 531. Inner cavity 532. Annular limiting step part Specific implementation mode
[0062] The present utility model will be further described below in conjunction with the accompanying drawings and the specific implementation mode.
[0063] As Figures 1 to 9 shown, an atomizing core structure includes a cup body 10, a heating element 30, a microporous liquid guiding and storing member 40, a conductive element 20 and a soft rubber seal 50.
[0064] The cup body 10 is concavely provided with a cavity 11, and a part of the microporous liquid guiding and storing member 40 and the heating element 30 are arranged in the cavity 11. The bottom of the cup body 10 is concavely provided with two accommodating grooves 12, and a through hole 13 communicating with the cavity 11 is opened upward from the inner top wall of each accommodating groove 12.
[0065] In this embodiment, the microporous liquid guiding and storing member 40 can adsorb the material to be atomized by capillary action, so that it has the functions of guiding oil and storing oil. In actual implementation, the microporous liquid guiding and storing member 40 can adopt a ceramic microporous liquid guiding and storing member. The microporous liquid guiding and storing member 40 adsorbs the material to be atomized by capillary action, and increases the atomization area, improves the atomization efficiency and avoids oil explosion and burning caused by too concentrated heat.
[0066] A convex part 41 is convexly provided on the lower end surface of the microporous liquid guiding and storing member 40. The microporous liquid guiding and storing member 40 has a front side ventilation groove 42 and a rear side ventilation groove 43 that penetrate up and down, and the convex part 41 is located between the front side ventilation groove 42 and the rear side ventilation groove 43.
[0067] Blocking parts 44 are respectively extended downward from the front and rear sides of the lower end surface of the convex part 41. Preferably, the inner side surface of the blocking part 44 is an inclined surface 441 that is inclined outward from top to bottom.
[0068] The heating element 30 is integrally connected with the microporous liquid guiding and storing member 40 and the heating element 30 is located on the lower end surface of the microporous liquid guiding and storing member 40. Preferably, the heating element 30 is a heating element 30 made of nickel-chromium alloy. In this embodiment, after sintering the ceramic microporous liquid guiding and storing member and the nickel-chromium alloy, an integral structure can be formed.
[0069] The heating element 30 is electrically connected to the conductive element 20. The left and right ends of the heating element 30 respectively have conductive connection portions 2531, and the two conductive connection portions 2531 are respectively located on the left and right sides of the two blocking portions 44.
[0070] A sawtooth heating portion is provided between the conductive connection portions 2531 corresponding to the two ends on the heating element 30. In this embodiment, the sawtooth heating portion is located between the two blocking portions 44.
[0071] The sawtooth heating portion includes a front sawtooth heating portion 321 and a rear sawtooth heating portion 322 which are arranged at a front and rear interval, and the front sawtooth heating portion 321 and the rear sawtooth heating portion 322 are connected by a rib heating portion 33.
[0072] The conductive connection portion 2531 is electrically connected to the conductive element 20. The sawtooth heating portion and the conductive connection portion 2531 are both located on the lower end surface of the microporous liquid guiding and storing member 40 and are integrally connected to the microporous liquid guiding and storing member 40. In this embodiment, the sawtooth heating portion and the conductive connection portion 2531 are both located on the lower end surface of the convex portion 41 and are integrally connected to the convex portion 41.
[0073] The left and right ends of the convex portion 41 respectively extend outwards to form a left extension portion 45 and a right extension portion 46;
[0074] The outer end of the conductive connection portion 2531 extends outwards to the lower part of the corresponding extension portion, and the front and rear ends of the conductive connection portion 2531 located below the corresponding extension portion are respectively integrally bent upwards to form a front plate portion 34 and a rear plate portion 35;
[0075] The front plate portion 34 is integrally connected to the front end surface of the corresponding extension portion, and the rear plate portion 35 is integrally connected to the front and rear end surfaces of the corresponding extension portion;
[0076] In this embodiment, the conductive connection portion 2531 is an arrow-shaped conductive connection portion 25. The arrow-shaped conductive connection portion 2531 includes an arrow 311 and an arrow tail 312. The arrow 311 is connected to the sawtooth heating portion, and the front plate portion 34 and the rear plate portion 35 are respectively formed on the arrow tail 312 located below the corresponding extension portion.
[0077] There are two conductive elements 20, and each conductive element 20 corresponds to a conductive connection portion 2531. Each conductive element 20 has two front elastic clamping portions 23 and rear elastic clamping portions 24 which are spaced apart and arranged front and rear relatively. A clamping gap is formed between the front elastic clamping portion 23 and the rear elastic clamping portion 24. The left extension portion 45 and the right extension portion 46 are located in the clamping gap of the corresponding conductive element 20, and the inner side surfaces of the front elastic clamping portion 23 and the rear elastic clamping portion 24 are respectively connected to the front plate portion 34 and the rear plate portion 35.
[0078] In this embodiment, limiting convex ribs 28 are protrudingly provided on the inner sides of the front elastic clamping portion 23 and the rear elastic clamping portion 24. The limiting convex ribs 28 are tightly connected to the corresponding front plate portion 34 and rear plate portion 35 to ensure the stability and reliability of the connection. The limiting convex ribs 28 include a first bevel edge 281, a second bevel edge 282, an outward convex arc edge 283, and an inward concave arc edge 284 that are integrally connected from top to bottom end to end. The first bevel edge 281 and the second bevel edge 282 are both obliquely arranged inward from top to bottom. The upper end of the first bevel edge 281 is integrally connected to the inner side of the corresponding clamping portion. The included angle between the first bevel edge 281 and the horizontal plane is smaller than the included angle between the second bevel edge 282 and the horizontal plane. The inward concave arc edge 284 is integrally connected to the inner side of the corresponding clamping portion.
[0079] In this embodiment, the conductive element 20 includes a clamping member 201 that is separately arranged for clamping and electrically connecting a heating element 30, and a conductive member 202 for electrically connecting to a power source. The clamping member 201 is detachably connected to the conductive member 202. By separately arranging the conductive element into the clamping member 201 and the conductive member 202, the size of the clamping member 201 is reduced, realizing the miniaturization and light weight of the clamping member 201. It is not only easy to process but also reduces costs.
[0080] The clamping member 201 includes a clamping portion for clamping the heating element 30 and a first snap portion 22 integrally connected below the clamping portion; the clamping portion includes a connecting portion 25, and front and rear elastic clamping portions 23 and 24 are respectively formed at the front and rear ends of the connecting portion 25.
[0081] The conductive member 202 includes a sheet portion 26 and a second snap portion 27 protruding from the upper end surface of the sheet portion 26; the first snap portion 22 and the second snap portion 27 are snap-connected to realize the connection between the clamping member and the conductive member 202.
[0082] Preferably, the first snap portion 22 is a C-shaped snap ring, and an inner snap groove 221 is provided on the inner side of the C-shaped snap ring. The second snap portion 27 is a snap insertion post for inserting into the first snap portion 22, and the snap insertion post is adapted to be within the inner snap groove 221.
[0083] In this embodiment, two conductive terminals for the atomizing core structure are provided.
[0084] The sheet portion 26 is a contact piece, and each sheet portion 26 is installed in a corresponding accommodating groove 12, such that: the sheet portion 26 is exposed outside the bottom of the cup body 10 so that the sheet portion 26 can contact and conduct electricity with the power source.
[0085] Each snap insertion post passes through a corresponding through hole 13, and the upper end of the snap insertion post is exposed within the cavity 11.
[0086] The lower end surface of the soft rubber seal 50 is recessed upward to form an installation cavity 51. An oil inlet hole 52 and a gas supply joint 53 are provided at the top of the software seal corresponding to the installation cavity 51. The gas supply joint 53 has an inner cavity 531 located above the installation cavity 51. Both the inner cavity 531 and the oil inlet hole 52 communicate with the installation cavity 51;
[0087] An annular limiting step portion 532 is formed on the inner side wall of the inner cavity 531. The microporous liquid guiding and storing member 40 has an oil guiding groove 401 with a through left and right ends;
[0088] The microporous liquid guiding and storing member 40 is installed in the installation cavity 51 from bottom to top. The oil inlet hole 52 communicates with the oil guiding groove 401. The microporous liquid guiding and storing member 40 extends into the inner cavity 531 and its upper end abuts against the annular limiting step portion 532.
[0089] The design key point of the present utility model is that the heating element and the microporous liquid guiding and storing member are integrally provided. On the one hand, the trouble caused by the assembly between the traditional heating element and the microporous liquid guiding and storing member is eliminated, the overall assembly efficiency is improved, and the labor cost is saved. On the other hand, the atomizing core structure is made overall smaller and flatter, saving the occupied space;
[0090] Secondly, through the setting of the blocking portion, the excess heat can be absorbed so that the temperature will not be too high. Moreover, the amount of smoke coming out from the front ventilation groove and the rear ventilation groove is made larger.
Claims
1. An atomizer core structure, comprising a cup body, a heating element, a microporous liquid-conducting storage element and a conductive element, wherein the cup body is concavely provided with a cavity, the heating element and the microporous liquid-conducting storage element are partially arranged in the cavity, and the conductive element is electrically connected to the heating element, characterized in that: The heating element is integrally connected to the microporous liquid-conducting and liquid-storing component and is located on the lower end surface of the microporous liquid-conducting and liquid-storing component.
2. The atomizer core structure according to claim 1, characterized in that: The left and right ends of the heating element respectively have conductive connecting parts, and a serrated heating part is arranged between the conductive connecting parts at the corresponding two ends of the heating element, and the conductive connecting part is electrically connected to the conductive element. The serrated heating part and the conductive connecting part are both located on the lower end surface of the microporous liquid conducting and liquid storage part and the two are integrally connected to the microporous liquid conducting and liquid storage part.
3. The atomizer core structure according to claim 2, characterized in that: The sawtooth heating part comprises a front sawtooth heating part and a rear sawtooth heating part which are arranged with a front-to-back spacing, and the front sawtooth heating part and the rear sawtooth heating part are connected by a rib heating part.
4. The atomizer core structure according to claim 2, characterized in that: The lower end surface of the microporous liquid-conducting and liquid-storing component is convexly provided with a convex portion, and the sawtooth heating portion and the conductive connecting portion are both located on the lower end surface of the convex portion and are integrally connected to the convex portion.
5. The atomizer core structure according to claim 4, characterized in that: The front and rear sides of the lower end surface of the protrusion respectively extend downward to form a blocking portion, the sawtooth heating portion is located between the two blocking portions, and the two conductive connecting portions are respectively located on the left and right sides of the two blocking portions.
6. The atomizer core structure according to claim 5, characterized in that: The inner side surface of the blocking portion is an inclined surface that inclines outward from top to bottom.
7. The atomizer core structure according to claim 4, characterized in that: The left and right ends of the convex portion extend outwards to form a left extension portion and a right extension portion respectively; The outer end of the conductive connection part extends outward to the bottom of the corresponding extension part, and the front and rear ends of the conductive connection part located below the corresponding extension part are bent and extended upward to form a front plate part and a rear plate part respectively; The front plate portion is integrally connected to the front end surface of the corresponding extension portion, and the rear plate portion is integrally connected to the front and rear end surfaces of the corresponding extension portion; The conductive elements are provided with two and each conductive element corresponds to a conductive connecting part, each conductive element has two front elastic clamping parts and rear elastic clamping parts which are spaced apart and arranged opposite to each other front and back, a clamping gap is formed between the front elastic clamping parts and the rear elastic clamping parts, the left extension part and the right extension part are located in the clamping gap of the corresponding conductive elements, and the inner side surfaces of the front elastic clamping part and the rear elastic clamping part are respectively connected to the front plate part and the rear plate part.
8. The atomizer core structure according to claim 7, characterized in that: The conductive connection part is an arrow-shaped conductive connection part, which includes an arrow and an arrow tail. The arrow is connected to the sawtooth heating part, and the front plate part and the rear plate part are respectively formed on the arrow tails located below the corresponding extension parts.
9. The atomizer core structure according to claim 1, characterized in that: The conductive element comprises a clamping piece which is separately arranged and used for clamping and electrically connecting the heating element, and a conductive piece which is used for electrically connecting to a power source, and the clamping piece is detachably connected to the conductive piece.
10. The atomizer core structure according to claim 4, characterized in that: The microporous liquid-conducting and liquid-storing component comprises a front ventilation groove and a rear ventilation groove which are connected vertically, and the convex portion is located between the front ventilation groove and the rear ventilation groove.