Mold cleaning equipment

By designing mold cleaning equipment, using the combination of turntable, cleaning components and lifting components, the mold is fully cleaned and intelligent automatic adjustment 360 degrees, solving the problems of inefficiency and environmental hazards of traditional cleaning methods, and improving cleaning efficiency and quality.

CN222931390UActive Publication Date: 2025-06-03SHANDONG LONGQUAN PIPELINE ENG
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Patent Information

Application Number
CN202421698040.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-03
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

Traditional mold cleaning methods are inefficient and may cause harm to the environment and operators, making it difficult to thoroughly clean the complex structures and contaminants in the fine gaps of the mold.

Method used

A mold cleaning equipment is designed, including a turntable, cleaning assembly and lifting assembly. The cleaning assembly achieves 360-degree comprehensive cleaning through the spray disc and multiple nozzles. The infrared distance sensor is used to intelligently sense the mold position and distance and automatically adjust the cleaning force and angle.

Benefits of technology

It realizes efficient and comprehensive cleaning of the mold, improves cleaning efficiency and quality, avoids harm to the environment and operators, and ensures thorough cleaning of complex structures and fine gaps.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222931390U_ABST
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Abstract

The utility model relates to the technical field of mold production equipment, in particular to mold cleaning equipment which comprises a rotary table, a mold is arranged in the center of the top of the rotary table, a cleaning assembly and a lifting assembly are arranged at the position, outside the mold, of the top of the rotary table, a horizontal sliding table is installed on the lifting assembly, and the cleaning assembly is installed on the horizontal sliding table. The cleaning assembly comprises a spraying disc, a plurality of spraying heads are installed on the front face of the spraying disc, a movable base is installed on the back face of the spraying disc, and infrared distance sensors are installed outside the two sides of the movable base. According to the mold cleaning equipment, due to the design of the rotating disc, the mold can rotate by 360 degrees, and it is ensured that all parts of the mold can be evenly cleaned. And secondly, the position and the height of the cleaning assembly can be flexibly adjusted through cooperation of the lifting assembly and the horizontal sliding table so as to adapt to molds of different sizes and shapes, and the flexibility and the accuracy of cleaning are achieved. A plurality of spray heads on the spray disc are annularly arranged, so that the cleaning agent can be sprayed in all directions, and stains on the surface of the mold are ensured to be nowhere to hide.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold production equipment, and specifically, to a mold cleaning device. Background Art

[0002] During the industrial production process, the cleanliness of the mold has a crucial impact on product quality and production efficiency. During the use of the mold, it will inevitably be contaminated with oil, dust and other impurities. These pollutants will not only affect the service life of the mold, but may also have an adverse impact on product quality. Therefore, the regular cleaning and maintenance of the mold has become an indispensable part of industrial production.

[0003] However, traditional mold cleaning methods, such as manual brushing, chemical solvent immersion, etc., are not only inefficient, but may also pose hazards to the environment and operators. In addition, these methods often have difficulty in thoroughly cleaning the pollutants in the complex structure and fine gaps of the mold. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a mold cleaning device to solve the problems in the above-mentioned background art that traditional mold cleaning methods, such as manual brushing, chemical solvent immersion, etc., are not only inefficient, but may also pose hazards to the environment and operators.

[0005] To achieve the above purpose, the utility model provides a mold cleaning device, which includes a turntable. A mold is arranged at the center of the top of the turntable. A cleaning component and a lifting component are arranged on the top of the turntable outside the mold. A horizontal slide is installed on the lifting component, and the cleaning component is installed on the horizontal slide. The cleaning component includes a spray disc. A number of spray nozzles are installed on the front of the spray disc. A moving seat is installed on the back of the spray disc. Infrared distance sensors are installed on the outer sides of both sides of the moving seat.

[0006] Preferably, a vertical lifting track is installed on the top of the turntable. The lifting component includes a servo cylinder. A bracket is installed at the output end of the servo cylinder. The horizontal slide is installed in the middle of the bracket. Rollers are installed on both sides of the bracket. A chute is arranged on the side of the lifting track, and the rollers are in sliding fit with the chute.

[0007] Preferably, a lead screw is installed inside the horizontal slide. A lead screw slider is installed on the lead screw. The top of the lead screw slider is fixedly connected to the moving seat. One end of the lead screw is driven to rotate by a servo motor.

[0008] Preferably, a water tank is installed outside one side of the turntable.

[0009] Preferably, the center of the bottom of the turntable is driven to rotate by a servo motor.

[0010] Preferably, the mold is rotated by a turntable, and the cleaning assembly is located outside the side wall of the mold.

[0011] Preferably, a horizontal track is installed on the upper part of the water tank, and the bottom of the lifting track is fixed on the horizontal track.

[0012] Preferably, the spray nozzles are arranged in a ring on the front surface of the spray disc, and the spray nozzles are connected to the water tank through water pipes.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] In this mold cleaning equipment, the design of the turntable enables the mold to rotate 360 degrees, ensuring that all parts of the mold can be evenly cleaned. Secondly, through the cooperation of the lifting assembly and the horizontal slide, the cleaning assembly can flexibly adjust its position and height to adapt to molds of different sizes and shapes, achieving the flexibility and precision of cleaning. Moreover, multiple spray nozzles on the spray disc are arranged in a ring, capable of spraying the cleaning agent in all directions to ensure that there is no stain left on the surface of the mold. In addition, the application of the infrared distance sensor enables the cleaning assembly to intelligently sense the position and distance of the mold, thereby automatically adjusting the cleaning intensity and angle, which not only ensures the cleaning effect but also avoids damage to the mold caused by excessive cleaning. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is of the present utility model Figure 1 partial enlarged schematic diagram at A in;

[0017] Figure 3 is the side structural schematic diagram of the present utility model.

[0018] The meanings of each label in the figure are as follows:

[0019] 1, turntable; 2, cleaning assembly; 21, spray disc; 22, spray nozzle; 23, infrared distance sensor; 24, moving seat; 3, lifting assembly; 4, water tank; 5, horizontal slide; 6, lifting track; 7, mold. Detailed Embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] The present utility model provides a mold cleaning device, as Figures 1-3 shown, which includes a turntable 1. A mold 7 is arranged at the center of the top of the turntable 1. A cleaning component 2 and a lifting component 3 are arranged at the top of the turntable 1 outside the mold 7. A horizontal sliding table 5 is installed on the lifting component 3, and the cleaning component 2 is installed on the horizontal sliding table 5. The cleaning component 2 includes a spraying disc 21. A plurality of spray nozzles 22 are installed on the front of the spraying disc 21. A moving seat 24 is installed on the back of the spraying disc 21. Infrared distance sensors 23 are installed on the outer sides of both sides of the moving seat 24. The distance between the cleaning component 2 and the mold 7 is monitored by the infrared distance sensors 23, and the signal is transmitted to the background, so as to facilitate the adjustment of the position of the cleaning component 2.

[0022] In this embodiment, a vertical lifting track 6 is installed on the top of the turntable 1. The lifting component 3 includes a servo cylinder. A bracket is installed at the output end of the servo cylinder. The horizontal sliding table 5 is installed in the middle of the bracket. Rollers are installed on both sides of the bracket. A chute is arranged on the side of the lifting track 6. The rollers are in sliding fit with the chute. The lifting of the horizontal sliding table 5 is controlled by the servo cylinder, which facilitates the height adjustment of the cleaning component 2.

[0023] Specifically, a lead screw is installed inside the horizontal sliding table 5. A lead screw slider is installed on the lead screw. The top of the lead screw slider is fixedly connected to the moving seat 24. One end of the lead screw is driven to rotate by a servo motor. The moving seat 24 is driven to move by the lead screw, so as to realize the telescopic adjustment of the cleaning component 2 and facilitate the adjustment of the distance from the mold 7.

[0024] Furthermore, a water tank 4 is installed outside one side of the turntable 1, which is convenient for storing cleaning water.

[0025] Furthermore, the center of the bottom of the turntable 1 is driven to rotate by a servo motor to realize the stable rotation of the mold 7.

[0026] Furthermore, the mold 7 is driven to rotate by the turntable 1, and the cleaning component 2 is located outside the side wall of the mold 7, which is convenient for cleaning the outer wall of the mold 7.

[0027] Furthermore, a horizontal track is installed on the upper part of the water tank. The bottom of the lifting track 6 is fixed on the horizontal track, which is convenient for the horizontal position adjustment and fixation of the lifting track 6.

[0028] Furthermore, the spray nozzles 22 are arranged in a ring shape on the front of the spraying disc 21. The spray nozzles 22 are connected to the water tank 4 through water pipes. A water pump is installed in the water tank 4. The water is sprayed out from the spray nozzles 22 by the operation of the water pump to clean the mold 7.

[0029] When the mold cleaning device of the present utility model is in use, first, the mold 7 to be cleaned is placed at the center position of the turntable 1. The turntable 1 is driven by the servo motor at the bottom, and the stable rotation of the mold 7 can be realized.

[0030] Next, start the cleaning equipment. At this time, the cleaning component 2 starts to work. The cleaning component 2 is installed on the horizontal sliding table 5, and the horizontal sliding table 5 is height-adjusted by the lifting component 3. The lifting component 3 includes a servo cylinder and a bracket. The servo cylinder controls the bracket and the horizontal sliding table 5 to move up and down along the lifting track 6, thereby adjusting the vertical distance between the cleaning component 2 and the mold 7.

[0031] At the same time, the lead screw inside the horizontal sliding table 5 starts to rotate driven by the servo motor, driving the lead screw slider and the moving seat 24 to move horizontally, thereby realizing the horizontal expansion and contraction of the cleaning component 2 to adapt to the size and shape of the mold 7.

[0032] When the cleaning component 2 is adjusted to the appropriate position, the nozzles 22 on the spray disc 21 start to work. The nozzles 22 are connected to the water tank 4 through water pipes. The water pump in the water tank 4 pressurizes the cleaning water and sprays it out through the nozzles 22 to powerfully clean the mold 7. Since the nozzles 22 are arranged in a ring on the spray disc 21, it can ensure that all parts of the mold 7 can be evenly cleaned.

[0033] During the cleaning process, the infrared distance sensors 23 on both sides of the moving seat 24 continuously monitor the distance between the cleaning component 2 and the mold 7 and transmit the signals to the background control system in real time. The control system adjusts the working states of the servo cylinder and the servo motor according to the received signals, so as to ensure that the cleaning component 2 always maintains the best cleaning position.

[0034] Through the precise cooperation and intelligent control of the above components, the mold cleaning equipment of the present utility model can achieve efficient and comprehensive cleaning of the mold 7, greatly improving the cleaning efficiency and quality.

[0035] Finally, it should be noted that the infrared distance sensors 23, servo motors, servo cylinders, etc. in this embodiment, the electronic components in the above components are all general standard parts or parts known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or obtained through conventional experimental methods. At the idle places of this device, all the above electrical components are respectively connected by wires. The specific connection means should refer to the working sequence of each electrical component in the above working principle to complete the electrical connection, which are all well-known technologies in the art.

[0036] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A mold cleaning device, comprising a turntable (1), characterized in that: A mold (7) is arranged at the center of the top of the turntable (1); a cleaning component (2) and a lifting component (3) are arranged at the top of the turntable (1) outside the mold (7); a horizontal slide (5) is installed on the lifting component (3); the cleaning component (2) is installed on the horizontal slide (5); the cleaning component (2) comprises a spray disc (21); a plurality of spray heads (22) are installed on the front of the spray disc (21); a moving seat (24) is installed on the back of the spray disc (21); and infrared distance sensors (23) are installed on the outside of both sides of the moving seat (24).

2. The mold cleaning device according to claim 1, characterized in that: A vertical lifting track (6) is installed on the top of the turntable (1), the lifting assembly (3) comprises a servo cylinder, a bracket is installed on the output end of the servo cylinder, the horizontal slide (5) is installed in the middle of the bracket, rollers are installed on both sides of the bracket, and a slide groove is arranged on the side of the lifting track (6), and the rollers and the slide groove are slidably matched.

3. The mold cleaning device according to claim 1, characterized in that: A screw rod is installed inside the horizontal slide (5), a screw rod block is installed on the screw rod, the top of the screw rod block is connected and fixed to the moving seat (24), and one end of the screw rod is driven to rotate by a servo motor.

4. The mold cleaning device according to claim 2, characterized in that: A water tank (4) is installed on the outside of one side of the turntable (1).

5. The mold cleaning device according to claim 1, characterized in that: The bottom center of the turntable (1) is driven to rotate by a servo motor.

6. The mold cleaning device according to claim 1, characterized in that: The mold (7) is driven to rotate by the turntable (1), and the cleaning component (2) is located outside the side wall of the mold (7).

7. The mold cleaning device according to claim 4, characterized in that: A horizontal track is installed on the upper part of the water tank (4), and the bottom of the lifting track (6) is fixed on the horizontal track.

8. The mold cleaning device according to claim 4, characterized in that: The spray head (22) is arranged in a ring shape on the front side of the spray plate (21), and the spray head (22) is connected to the water tank (4) via a water pipe.