Rapid heating device for aluminum profile mold
By designing a rapid heating device for aluminum profile molds, the rapid heating of the mold main body is achieved by using the heating wire and spring rebound force, which solves the mold formation difficulties and mold damage caused by the low mold temperature in the prior art, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421828591.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing aluminum profile molds need to be heated when used, otherwise it will cause molding difficulties, casting cracks or mold damage.
A quick heating device for aluminum profile molds is designed, including a support plate, a mount and heating assembly. The heating assembly consists of a mold main body, a heating wire, a wire, a guide plate, an electric knob, an installation plate and a spring. When the mold main body slides through the installation hole, the spring rebound force is used to turn on the electric knob, and the heating wire is activated to heat the mold main body.
The rapid heating of the mold body is achieved, and the molding difficulties caused by too low temperatures are avoided, casting cracks or mold damage is improved, and production efficiency and product quality are improved.
Smart Images

Figure CN222931575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a rapid heating device for aluminum profile molds. Background Technique
[0002] The design and manufacture of aluminum profile molds involve multiple key components and technical considerations to ensure the dimensions, quality, and production efficiency of aluminum profiles. The design of aluminum profile molds also involves special treatment of complex profiles, such as large thin-walled car body profiles with a large aspect ratio, multi-small-hole thin-walled complex profiles, porous, long multi-cantilevered special-shaped large-section profiles, etc. These all require special mold design and manufacturing techniques to ensure the quality and efficiency of production. Aluminum alloy molds have the advantages of reducing costs, improving production efficiency, and reducing energy consumption compared to traditional steel molds. Although aluminum alloy molds may not be as durable and accurate in the final product as steel molds, they offer significant advantages in terms of cost-effectiveness and efficiency;
[0003] When the existing aluminum profile molds are in use, the molds need to be heated. Otherwise, it will be difficult to form, casting cracks or mold damage will occur due to too low temperature. Therefore, a rapid heating device for aluminum profile molds is proposed for the above problems. Content of the Utility Model
[0004] In order to make up for the deficiencies of the prior art, when the aluminum profile mold is in use, the mold needs to be heated. Otherwise, problems such as difficult forming, casting cracks or mold damage will occur due to too low temperature. The utility model proposes a rapid heating device for aluminum profile molds.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a rapid heating device for aluminum profile molds, including a support plate and a mounting seat; a mounting hole is opened on the front surface of the mounting seat, a heating component is connected to the inner side wall of the mounting hole, the heating component includes a mold body, the mold body is connected to the side wall of the mounting hole, a mounting groove is opened on the inner side wall of the mold body, a heating wire is wound around the side wall of the mounting groove in a ring shape, one end of the heating wire is provided with a connecting wire, the other end of the connecting wire is connected to the outer side wall of the mold body through a conducting piece, a power-on button is connected to the side wall of the conducting piece, the bottom of the power-on button is connected with a mounting plate, the mounting plate is connected to the side wall of the mounting hole, a spring is connected to the bottom of the mounting plate, and a limiting device is connected to the bottom of the mold body.
[0006] Preferably, a connecting groove corresponding to the spring is opened on the side wall of the mounting hole, and the spring is installed in the connecting groove. A groove corresponding to the mounting plate is opened on the side wall of the connecting groove, and the connection mode between the groove and the mounting plate is a sliding connection.
[0007] Preferably, the limiting device includes a limiting base connected to the bottom of the mold body. A limiting block is connected to the bottom of the limiting base. An installation cavity is formed inside the mounting seat. A driven rack is connected to the bottom of the limiting block. The end face of the driven rack is connected to the top end of the installation cavity through a connecting track. A driving gear is meshed with the bottom of the driven rack. A driving rod passes through the center of the driving gear. One end of the driving rod is rotatably connected to the side wall of the installation cavity, and the other end of the driving rod is connected to a driving motor.
[0008] Preferably, a limiting groove is correspondingly formed at the bottom of the installation hole and corresponds to the limiting base, and the limiting base is slidably connected to the limiting groove.
[0009] Preferably, a groove is correspondingly formed on the end face of the driven rack and corresponds to the connecting track, and the driven rack is slidably connected to the connecting track. Sliding grooves are respectively formed on the front surface of the mounting seat corresponding to the driven rack and the limiting block, and the driven rack and the limiting block are in clearance fit with the sliding grooves.
[0010] Preferably, support feet are symmetrically connected to the four corners of the bottom of the support plate. A limiting seat is fixedly connected to the side wall of the installation hole and on the back of the mold body.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. When the mold body slides in the installation hole, the side wall of the mold body presses against the power-on button, causing the power-on button to press down the spring through the mounting plate. Utilizing the rebounding force of the spring, the power-on button abuts against the side wall of the guide piece. The controller supplies power to enable the heating wire to start normally, thereby heating the mold body, avoiding difficulties in forming, casting cracks, or mold damage caused by too low temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for describing the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0014] Figure 1 It is a schematic diagram of the reverse side structure of the present utility model;
[0015] Figure 2 It is a schematic diagram of the heating component structure of the present utility model;
[0016] Figure 3 For the present utility model Figure 2Partial structural schematic diagram;
[0017] Figure 4 This is a structural schematic diagram of the limit device of the present utility model.
[0018] In the figure: 1, support plate; 2, mounting seat; 3, heating component; 301, mold body; 302, heating wire; 303, mounting groove; 304, connecting wire; 305, guide piece; 306, power-on button; 307, mounting plate; 308, spring; 309, connecting groove; 4, limit device; 401, mounting cavity; 402, drive motor; 403, drive rod; 404, drive gear; 405, driven rack; 406, connecting track; 407, limit block; 408, limit base; 409, chute; 410, limit groove; 5, limit seat; 6, support foot; 7, mounting hole. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] The following is further described in detail in conjunction with the attached Figures 1-4 This application is further described in detail.
[0021] The embodiment of this application discloses a rapid heating device for an aluminum profile mold. Refer to Figure 1 And Figure 2 , a rapid heating device for an aluminum profile mold, includes a support plate 1 and a mounting seat 2; a mounting hole 7 is opened on the front surface of the mounting seat 2, a heating component 3 is connected to the inner side wall of the mounting hole 7, the heating component 3 includes a mold body 301, the mold body 301 is connected to the side wall of the mounting hole 7, a mounting groove 303 is opened on the inner side wall of the mold body 301, a heating wire 302 is wound around the side wall of the mounting groove 303, one end of the heating wire 302 is provided with a connecting wire 304, the other end of the connecting wire 304 is connected to the outer side wall of the mold body 301 through a guide piece 305, a power-on button 306 is connected to the side wall of the guide piece 305, the bottom of the power-on button 306 is connected to a mounting plate 307, the mounting plate 307 is connected to the side wall of the mounting hole 7, a spring 308 is connected to the bottom of the mounting plate 307, and a limit device 4 is connected to the bottom of the mold body 301.
[0022] Refer to Figure 1 And Figure 4, First, place the mold body 301 into the limit base 408. Start the drive motor 402 through the controller. There is a drive rod 403 passing through the center of the drive gear 404. One end of the drive rod 403 is rotatably connected to the side wall of the installation cavity 401, and the other end of the drive rod 403 is connected to the drive motor 402. This design enables the drive motor 402 to drive the drive gear 404 to rotate through the drive rod 403. Under the condition that the drive gear 404 is meshed with the bottom of the driven rack 405, the drive gear 404 drives the driven rack 405 to slide at the bottom of the connection track 406. Since the bottom of the limit base 408 is connected with a limit block 407, and the installation cavity 401 is opened inside the mounting seat 2, and the bottom of the limit block 407 is connected with the driven rack 405, the driven rack 405 drives the limit base 408 to slide through the limit block 407, so that the mold body 301 slides on the side wall of the mounting hole 7, and then one end of the mold body 301 abuts against the end face of the limit seat 5. While the mold body 301 is sliding, the side wall of the mold body 301 abuts against the power-on button 306, causing the power-on button 306 to press down the spring 308 through the mounting plate 307. Using the rebounding force of the spring 308, there is a heating wire 302 wound annularly on the side wall of the installation groove 303 opened on the inner side wall of the mold body 301. One end of the heating wire 302 is provided with a connecting wire 304, and the other end of the connecting wire 304 is connected to the outer side wall of the mold body 301 through a guide piece 305. This design enables the power-on button 306 to abut against the side wall of the guide piece 305. Through the controller's power supply, the heating wire 302 is normally started, so that the mold body 301 is heated;
[0023] Working principle: First, place the mold body 301 into the limit base 408. Start the drive motor 402 through the controller, so that the drive motor 402 drives the drive gear 404 to rotate through the drive rod 403. Under the condition that the drive gear 404 is meshed with the bottom of the driven rack 405, the drive gear 404 drives the driven rack 405 to slide at the bottom of the connection track 406, so that the driven rack 405 drives the limit base 408 to slide through the limit block 407, so that the mold body 301 slides on the side wall of the mounting hole 7, and then one end of the mold body 301 abuts against the end face of the limit seat 5. While the mold body 301 is sliding, the side wall of the mold body 301 abuts against the power-on button 306, causing the power-on button 306 to press down the spring 308 through the mounting plate 307. Using the rebounding force of the spring 308, the power-on button 306 abuts against the side wall of the guide piece 305. Through the controller's power supply, the heating wire 302 is normally started, so that the mold body 301 is heated.
[0024] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. A rapid heating device for aluminum profile mold, characterized in that: The invention comprises a support plate (1) and a mounting seat (2); a mounting hole (7) is provided on the front of the mounting seat (2); a heating component (3) is connected to the inner side wall of the mounting hole (7); the heating component (3) comprises a mold body (301); the mold body (301) is connected to the side wall of the mounting hole (7); a mounting groove (303) is provided on the inner side wall of the mold body (301); a heating wire (302) is annularly wound on the side wall of the mounting groove (303); one end of the heating wire (302) is provided with a A connecting wire (304) is arranged, the other end of the connecting wire (304) is connected to the outer wall of the mold body (301) through a guide plate (305), a power-on button (306) is connected to the side wall of the guide plate (305), a mounting plate (307) is connected to the bottom of the power-on button (306), the mounting plate (307) is connected to the side wall of the mounting hole (7), a spring (308) is connected to the bottom of the mounting plate (307), and a limiting device (4) is connected to the bottom of the mold body (301).
2. The aluminum profile mold rapid heating device according to claim 1, characterized in that: A connecting groove (309) is provided on the side wall of the mounting hole (7) corresponding to the spring (308), and the spring (308) is installed in the connecting groove (309). A groove is provided on the side wall of the connecting groove (309) corresponding to the mounting plate (307), and the connection between the groove and the mounting plate (307) is a sliding connection.
3. The aluminum profile mold rapid heating device according to claim 1, characterized in that: The limiting device (4) comprises a limiting base (408), wherein the limiting base (408) is connected to the bottom of the mold body (301), the bottom of the limiting base (408) is connected to a limiting block (407), an installation cavity (401) is provided inside the installation seat (2), the bottom of the limiting block (407) is connected to a driven rack (405), the end surface of the driven rack (405) is connected to the top of the installation cavity (401) through a connecting track (406), the bottom of the driven rack (405) is meshedly connected to a driving gear (404), a driving rod (403) is connected through the center of the driving gear (404), one end of the driving rod (403) is rotatably connected to the side wall of the installation cavity (401), and the other end of the driving rod (403) is connected to a driving motor (402).
4. The aluminum profile mold rapid heating device according to claim 3, characterized in that: The bottom of the mounting hole (7) is provided with a limiting groove (410) corresponding to the limiting base (408), and the limiting groove (410) and the limiting base (408) are connected in a sliding manner.
5. The aluminum profile mold rapid heating device according to claim 3, characterized in that: A groove is provided on the end surface of the driven rack (405) corresponding to the connecting track (406), and the groove and the connecting track (406) are connected in a sliding manner; a sliding groove (409) is provided on the front surface of the mounting seat (2) corresponding to the driven rack (405) and the limit block (407), and the matching manner of the sliding groove (409) and the driven rack (405) and the limit block (407) is a clearance match.
6. The aluminum profile mold rapid heating device according to claim 5, characterized in that: The four corners of the bottom of the support plate (1) are symmetrically connected to support feet (6), and a limited position seat (5) is fixedly connected on the side wall of the mounting hole (7) and located on the back side of the mold body (301).