Aluminum guide roller machining die
By designing the cooperation of motors, rotating rods, bevel gears and other components in the aluminum guide roller processing mold, the problem of the non-detachable existing molds is solved, and the easy installation and disassembly of the mold is achieved, and the working efficiency and service life of the mold are improved.
Patent Information
- Application Number
- CN202422394197.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The roller molds of existing aluminum guide roller processing molds are not detachable, which makes it inconvenient to repair and replace after a long period of use, affecting the subsequent use and working efficiency of the mold.
An aluminum guide roller processing mold is designed, and the mold installation and disassembly is realized through the cooperation of motor, rotating rod, bevel gear, threaded rod, moving block, support frame, insertion plate, sealing plate, insertion block and clamp block.
Through this design, the mold can be easily disassembled and installed, extending the service life of the mold and improving working efficiency.
Smart Images

Figure CN222931786U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum guide rollers, and particularly relates to a processing die for aluminum guide rollers. Background Technique
[0002] Aluminum guide rollers, also known as aluminum alloy guide rollers, are made of high-quality aluminum alloy materials and are applicable to industries such as printing, packaging, plastics, and electronic batteries. Aluminum guide rollers have high strength, low resistance, light weight, flexible rotation, non-rusting, wear resistance, and corrosion resistance, and are particularly suitable for precision machinery industries such as printing, packaging, plastics, and electronic batteries, as well as various coil processing industries.
[0003] In the prior art, during the use of the processing die for aluminum guide rollers, the roller die usually uses a non-detachable die. After long-term use, the die is prone to damage, making it inconvenient to repair and replace the die, thus affecting the subsequent use of the die and reducing work efficiency.
[0004] Therefore, we provide a processing die for aluminum guide rollers to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a processing die for aluminum guide rollers. Through the cooperation of a motor, a rotating rod, a first bevel gear, a second bevel gear, a threaded rod, a moving block, a support frame, a plug board, a sealing board, and a plug block, the problem that the roller die in the prior art is inconvenient to disassemble during use is solved.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a processing die for aluminum guide rollers, including a bottom plate. On both sides of the top of the bottom plate, a bracket and a motor are respectively fixedly connected. The rotating shafts at the tops of the two motors are fixedly connected with a rotating rod. The other end of the rotating rod extends into the bracket and is fixedly connected with a first bevel gear. A second bevel gear is meshed on both sides of the first bevel gear. A threaded rod is fixedly connected to one side of each of the two second bevel gears. The other end of the threaded rod is movably connected to the inner wall of the bracket through a bearing. A moving block is threadedly connected to the surface of the threaded rod. The surface of the moving block is movably connected to the inner wall of the bracket. The top of the moving block is fixedly connected with a support frame. The number of the support frames is two groups, and the number of each group is two. The tops of the two support frames extend to the top of the bracket and are respectively movably connected with a first template and a second template. A plug board is movably connected inside the support frame. The top of the plug board penetrates through the top of the support frame and extends into the first template and the second template respectively. A sealing board is fixedly connected to one side of the second template. Plug blocks are arranged on both sides of the sealing board. One side of the plug block is fixedly connected to one side of the second template. Semi-circular casting ports are communicated with the tops of the first template and the second template.
[0008] By adopting the above technical solution, two motors are installed on the front and rear sides of the bottom plate, specifically below the bracket. The rotating rod is installed on the rotating shaft of the motor, and the rotating rod penetrates into the bracket. The first bevel gear is installed on the rotating rod, and two second bevel gears are installed on both sides of the first bevel gear, so that the teeth of the first bevel gear and the teeth of the second bevel gear remain in meshing contact. The threaded rod is installed on the second bevel gear, and the threaded rod is movably installed in the bracket through a bearing. The moving block is installed on the threaded rod through an internal thread. The support frame is installed on the moving block, and the support frame extends outside the bracket, and the first template and the second template are respectively installed in the support frame, which can conveniently drive the first template and the second template to dock respectively. The four insertion plates are divided into two groups, with two in each group inserted from above the support frame and extending into the first template and the second template respectively. The sealing plate and the insertion block are both installed on the second template, and the insertion block is specifically installed on both sides of the sealing plate. The semi-circular casting ports are respectively installed on the first template and the second template, which can perform snap connection and fixation after docking between the first template and the second template.
[0009] The present utility model is further configured such that a protective shell is fixedly connected to the surface of the motor, and the bottom of the protective shell is fixedly connected to the top of the bottom plate.
[0010] By adopting the above technical solution, the protective shell is installed on the surface of the motor, which can protect the motor.
[0011] The present utility model is further configured such that baffles are fixedly connected to both sides of the top of the bottom plate, and one side of the baffle is fixedly connected to one side of the bracket.
[0012] By adopting the above technical solution, the baffle is installed between the two brackets, specifically on both sides of the conveying mechanism, which can limit the conveyed objects on the conveying mechanism and prevent them from falling.
[0013] The present utility model is further configured such that moving grooves are respectively formed on both sides of the top of the bracket, and the surface of the support frame is movably connected to the inner wall of the moving groove.
[0014] By adopting the above technical solution, the moving grooves are formed on the bracket, which can facilitate the movement of the support frame within the bracket.
[0015] The present utility model is further configured such that slots are formed on one side of the first template, and the number of the slots is four.
[0016] By adopting the above technical solution, the slots are formed on one side of the first template, which can insert the insertion blocks installed on the second template into the inside of the first template when the first template and the second template are docked.
[0017] The present utility model is further configured such that clamping blocks are movably connected to the interiors of the four slots, and one side of each clamping block extends outside the first template.
[0018] By adopting the above technical solution, after the insertion block installed on the second template is inserted into the slot opened on the first template, the clamping block is inserted from one side of the first template and extends into the insertion block, so that the insertion block can be fixed in the slot.
[0019] The utility model is further arranged such that a connecting plate is fixedly connected to the top of the insertion plate, and a pulling block is fixedly connected to the top of the connecting plate.
[0020] By adopting the above technical solution, installing the connecting plate on the insertion plate can facilitate pushing and pulling the insertion plate to move within the support frame.
[0021] The utility model is further arranged such that legs are fixedly connected to both sides of the bottom of the bottom plate, and the number of legs is four.
[0022] By adopting the above technical solution, installing the four legs at the four corners of the bottom of the bottom plate can facilitate supporting the bottom plate.
[0023] The utility model is further arranged such that a conveying mechanism is fixedly connected to the top of the bottom plate, and the conveying mechanism is a belt conveyor.
[0024] By adopting the above technical solution, installing the conveying mechanism on the bottom plate, specifically at the position between the two brackets, can facilitate conveying the formed aluminum guide rollers.
[0025] The utility model has the following beneficial effects:
[0026] 1. In the utility model, the motor drives the rotating rod to rotate, the rotating rod drives the second bevel gear to rotate through the first bevel gear, the second bevel gear drives the threaded rod to rotate, the threaded rod drives the support frame to move through the moving block, the support frame drives the first template and the second template to move respectively, so that the first template and the second template can be butted, and then the sealing plate installed on the second template can be inserted into the first template. Furthermore, through the cooperation of the insertion plate, the insertion block and the clamping block, the first template and the second template can be clamped and fixed, so as to achieve the purpose of installing and disassembling the mold.
[0027] 2. In the utility model, by designing the support frame into a C-shaped frame, it is convenient to respectively place the two sides of the first template and the second template inside the support frame, so as to facilitate driving the first template and the second template to be butted. By respectively opening semi-circular grooves on one side of the first template and the second template, it is convenient to pour molten aluminum into the interior of the first template and the second template after they are installed and fixed through the semi-circular casting port.
[0028] Of course, it is not necessary for any product implementing the utility model to simultaneously achieve all the above-mentioned advantages. Description of the Drawings
[0029] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings required for describing the embodiments will be briefly introduced below.
[0030] Figure 1 It is a three-dimensional structure diagram of a processing die for an aluminum guide roller;
[0031] Figure 2 It is a rear view of a processing die for an aluminum guide roller;
[0032] Figure 3 It is a sectional view of a bracket in a processing die for an aluminum guide roller;
[0033] Figure 4 It is an exploded view of a support frame in a processing die for an aluminum guide roller;
[0034] Figure 5 It is a structural diagram of a conveyor in a processing die for an aluminum guide roller.
[0035] In the accompanying drawings: 1, bottom plate; 2, conveying mechanism; 3, bracket; 4, motor; 5, rotating rod; 6, first bevel gear; 7, second bevel gear; 8, threaded rod; 9, moving block; 10, support frame; 11, first template; 12, second template; 13, insertion plate; 14, sealing plate; 15, insertion block; 16, semi-circular casting port; 17, protective shell; 18, baffle; 19, moving groove; 20, slot; 21, clamping block; 22, connecting plate; 23, leg. Specific embodiments
[0036] Next, the technical solutions in the embodiments of the present utility model will be described in conjunction with the accompanying drawings in the embodiments of the present utility model. The described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0037] Specific Embodiment 1, please refer to Figures 1 - 5, the utility model relates to a processing die for an aluminum guide roller, which comprises a bottom plate 1. On both sides of the top of the bottom plate 1, a bracket 3 and a motor 4 are respectively fixedly connected. The top rotating shafts of the two motors 4 are fixedly connected with a rotating rod 5. The other end of the rotating rod 5 extends into the bracket 3 and is fixedly connected with a first bevel gear 6. Both sides of the first bevel gear 6 are meshed with a second bevel gear 7. One side of each of the two second bevel gears 7 is fixedly connected with a threaded rod 8. The other end of the threaded rod 8 is movably connected with the inner wall of the bracket 3 through a bearing. A moving block 9 is threadedly connected to the surface of the threaded rod 8. The surface of the moving block 9 is movably connected with the inner wall of the bracket 3. The top of the moving block 9 is fixedly connected with a support frame 10. The number of the support frames 10 is two groups, and the number of each group is two. The tops of the two support frames 10 extend to the top of the bracket 3 and are respectively movably connected with a first template 11 and a second template 12. An insertion plate 13 is movably connected inside the support frame 10. The top of the insertion plate 13 penetrates through the top of the support frame 10 and extends into the first template 11 and the second template 12 respectively. One side of the second template 12 is fixedly connected with a sealing plate 14. Plug blocks 15 are arranged on both sides of the sealing plate 14. One side of the plug block 15 is fixedly connected with one side of the second template 12. Semi-circular casting ports 16 are communicated with the tops of the first template 11 and the second template 12 respectively.
[0038] Specifically: The two motors 4 are installed on the front and rear sides of the bottom plate 1, specifically below the bracket 3. The rotating rod 5 is installed on the rotating shaft of the motor 4. The rotating rod 5 penetrates into the bracket 3. The first bevel gear 6 is installed on the rotating rod 5. The two second bevel gears 7 are installed on both sides of the first bevel gear 6, so that the teeth of the first bevel gear 6 and the teeth of the second bevel gear 7 are kept in meshing contact. The threaded rod 8 is installed on the second bevel gear 7. The threaded rod 8 is movably installed in the bracket 3 through a bearing. The moving block 9 is installed on the threaded rod 8 through internal threads. The support frame 10 is installed on the moving block 9. The support frame 10 extends outside the bracket 3, and the first template 11 and the second template 12 are respectively installed in the support frame 10, which can conveniently drive the first template 11 and the second template 12 to be butted by the support frame 10. The four insertion plates 13 are divided into two groups, with two in each group. They are inserted from above the support frame 10 and extend into the first template 11 and the second template 12 respectively. The sealing plate 14 and the plug blocks 15 are both installed on the second template 12. The plug blocks 15 are specifically installed on both sides of the sealing plate 14. The semi-circular casting ports 16 are respectively installed on the first template 11 and the second template 12, which can perform snap fixation after the first template 11 and the second template 12 are butted.
[0039] Specific Embodiment 2, please refer to Figures 1 - 5, on the basis of the first specific embodiment, a protective shell 17 is fixedly connected to the surface of the motor 4, the bottom of the protective shell 17 is fixedly connected to the top of the bottom plate 1, baffles 18 are fixedly connected to both sides of the top of the bottom plate 1, one side of the baffle 18 is fixedly connected to one side of the bracket 3, moving grooves 19 are formed on both sides of the top of the bracket 3, the surface of the support frame 10 is movably connected to the inner wall of the moving groove 19, slots 20 are formed on one side of the first template 11, the number of the slots 20 is four, clamping blocks 21 are movably connected to the interiors of the four slots 20, one side of the clamping block 21 extends to the outside of the first template 11, a connecting plate 22 is fixedly connected to the top of the insertion plate 13, a pulling block is fixedly connected to the top of the connecting plate 22, legs 23 are fixedly connected to both sides of the bottom of the bottom plate 1, the number of the legs 23 is four, and a conveying mechanism 2 is fixedly connected to the top of the bottom plate 1. The conveying mechanism 2 is a belt conveyor.
[0040] Specifically: Installing the protective shell 17 on the surface of the motor 4 can protect the motor 4. Installing the baffle 18 between the two brackets 3, specifically on both sides of the conveying mechanism 2, can limit the conveyed objects on the conveying mechanism 2 to prevent them from falling. Forming the moving grooves 19 on the brackets 3 can facilitate the movement of the support frame 10 within the brackets 3. Forming the slots 20 on one side of the first template 11 can insert the insertion blocks 15 installed on the second template 12 into the interior of the first template 11 when the first template 11 and the second template 12 are butted. After the insertion blocks 15 installed on the second template 12 are inserted into the slots 20 formed on the first template 11, inserting the clamping blocks 21 from one side of the first template 11 and extending them into the insertion blocks 15 can fix the insertion blocks 15 in the slots 20. Installing the connecting plate 22 on the insertion plate 13 can facilitate pushing and pulling the insertion plate 13 to move within the support frame 10. Installing the four legs 23 at the four corners of the bottom of the bottom plate 1 can facilitate the support of the bottom plate 1. Installing the conveying mechanism 2 on the bottom plate 1, specifically between the two brackets 3, can facilitate the conveyance of the formed aluminum guide rollers.
[0041] The working principle of the present utility model is as follows: First, start the motor 4. The motor 4 drives the rotating rod 5 to rotate. The rotating rod 5 drives the first bevel gear 6 to rotate. The first bevel gear 6 drives the second bevel gear 7 to rotate. The second bevel gear 7 drives the threaded rod 8 to rotate. The threaded rod 8 drives the moving block 9 to move. The moving block 9 drives the support frame 10 to move. The support frame 10 drives the first template 11 and the second template 12 to move respectively, so that the first template 11 and the second template 12 are butted. At the same time, the sealing plate 14 and the insertion block 15 installed on one side of the second template 12 are inserted into the first template 11, and the semi-circular casting ports 16 installed on the first template 11 and the second template 12 are butted at the same time. Then, insert the insertion plate 13 from the top of the support frame 10 into the first template 11 and the second template 12 respectively, so that the first template 11 and the second template 12 can be fixed inside the support frame 10 respectively. Subsequently, insert the clamping block 21 from one side of the first template 11 and extend it into the insertion block 15, so that the insertion block 15 is fixed inside the first template 11, and the second template 12 can be fixed on one side of the first template 11, so as to achieve the purpose of installing and disassembling the mold.
[0042] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can understand and utilize the present utility model well.
Claims
1. A mold for processing an aluminum guide roller, comprising a bottom plate (1), characterized in that: The top sides of the bottom plate (1) are respectively fixedly connected with a bracket (3) and a motor (4), the top shafts of the two motors (4) are fixedly connected with a rotating rod (5), the other end of the rotating rod (5) extends into the inside of the bracket (3) and is fixedly connected with a first bevel gear (6), the first bevel gear (6) is meshed with a second bevel gear (7) on both sides, the two second bevel gears (7) are fixedly connected with a threaded rod (8) on one side, the other end of the threaded rod (8) is movably connected to the inner wall of the bracket (3) through a bearing, the surface of the threaded rod (8) is threadedly connected with a moving block (9), the surface of the moving block (9) is movably connected to the inner wall of the bracket (3), the top of the moving block (9) is fixedly connected with a support frame (10), the support frame ( The number of the support frames (10) is two, and each group has two members. The tops of the two support frames (10) extend to the top of the bracket (3) and are respectively movably connected to the first template (11) and the second template (12). The support frames (10) are internally movably connected to an insert plate (13). The tops of the insert plates (13) penetrate through the tops of the support frames (10) and extend to the insides of the first template (11) and the second template (12). A sealing plate (14) is fixedly connected to one side of the second template (12). Insert blocks (15) are provided on both sides of the sealing plate (14). One side of the insert block (15) is fixedly connected to one side of the second template (12). The tops of the first template (11) and the second template (12) are both connected to a semicircular casting port (16).
2. The aluminum guide roller processing mold according to claim 1, characterized in that: A protective shell (17) is fixedly connected to the surface of the motor (4), and the bottom of the protective shell (17) is fixedly connected to the top of the base plate (1).
3. The aluminum guide roller processing mold according to claim 1, characterized in that: Baffles (18) are fixedly connected to both sides of the top of the bottom plate (1), and one side of the baffle (18) is fixedly connected to one side of the bracket (3).
4. The aluminum guide roller processing mold according to claim 1, characterized in that: Both sides of the top of the bracket (3) are provided with movable grooves (19), and the surface of the support frame (10) is movably connected to the inner wall of the movable groove (19).
5. The aluminum guide roller processing mold according to claim 1, characterized in that: One side of the first template (11) is provided with slots (20), and the number of the slots (20) is four.
6. The aluminum guide roller processing mold according to claim 5, characterized in that: A card block (21) is movably connected inside each of the four slots (20), and one side of the card block (21) extends to the outside of the first template (11).
7. The aluminum guide roller processing mold according to claim 1, characterized in that: The top of the plug plate (13) is fixedly connected to a connecting plate (22), and the top of the connecting plate (22) is fixedly connected to a pulling block.
8. The aluminum guide roller processing mold according to claim 1, characterized in that: Support legs (23) are fixedly connected to both sides of the bottom of the base plate (1), and the number of the support legs (23) is four.
9. The aluminum guide roller processing mold according to claim 1, characterized in that: A conveying mechanism (2) is fixedly connected to the top of the bottom plate (1), and the conveying mechanism (2) is a belt conveyor.