Automatic blanking device for aluminum profiles

Abstract

The utility model relates to the technical field of aluminum profile precision machining, and provides an automatic aluminum profile discharging device which comprises a rack, a clamping assembly and an air blowing assembly are arranged on the rack, the clamping assembly is used for clamping cut aluminum profiles, and the air blowing assembly is used for blowing away scraps for the clamped aluminum profiles. Compared with the prior art, after the aluminum profile is cut, the rotary table driving piece drives the rotary platform to control the clamping jaw or the vacuum suction cup to be aligned with the aluminum profile, the cut aluminum profile is clamped to the position above the waste chip box, then the air spray gun moves to the position above the aluminum profile, and waste chips left on the aluminum profile are blown away; and then the cleaned aluminum profile is transferred into a packaging box to complete packaging work, compared with manual work, mechanical work can continuously and rapidly conduct repeated work, and the machining efficiency is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of precision processing of aluminum profiles, in particular to an automatic blanking device for aluminum profiles. Background Art

[0002] The finished product saw for aluminum profiles is used to precisely cut long aluminum profiles into small finished products. Since the aluminum profiles usually have openings of different sizes, the waste chips generated during cutting will remain in the openings. Workers need to manually pick up the cut aluminum profiles and use an air spray gun to blow the waste chips out of the openings, and then the aluminum profiles with the waste chips blown off can be packed into boxes. Although manual operation can ensure that the waste chips are blown clean, the manual operation efficiency is low and it is difficult to adapt to large-scale processing work. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an automatic blanking device for aluminum profiles, aiming to solve the problem of low efficiency of the existing chip blowing operation.

[0004] To achieve the above purpose, the utility model provides an automatic blanking device for aluminum profiles, which includes a frame. A clamping component and a blowing component are arranged on the frame. The clamping component is used to clamp the cut aluminum profiles, and the blowing component is used to blow the waste chips off the clamped aluminum profiles.

[0005] The clamping component includes a rotating platform, a turntable driving part, a transverse moving driving part, a telescopic driving part, a lifting driving part, a bending driving part and a flipping driving part. The rotating platform is installed on the frame through a bearing, and the turntable driving part is installed at the bottom of the frame and is used to drive the rotating platform to rotate on the frame. The transverse moving driving part is installed on the rotating platform and is used to drive the telescopic driving part to move transversely on the rotating platform. The telescopic driving part is used to drive the lifting driving part to move. The lifting driving part is used to drive the bending driving part to rise or fall. The flipping driving part is installed on the bending driving part, and a detachable and replaceable clamping part is arranged on the flipping driving part.

[0006] Further, the blowing component includes a swing rod, a swing driving part, an air spray gun and an adjusting seat. The adjusting seat is installed on the frame. A swing driving part is installed on the adjusting seat and is used to drive the swing rod to rotate. At least one group of air spray guns is installed on the swing rod, and a corrugated pipe is installed on the air spray gun.

[0007] Further, a waste chip area is arranged on the frame, and a waste chip box is installed in the waste chip area. The adjusting seat is installed on the frame in the waste chip area, and an adjusting knob is arranged on the adjusting seat. The adjusting knob can fix the adjusting seat on the frame.

[0008] Further, a conveying assembly for transporting the packing box is arranged on the frame. The conveying assembly includes a transmission shaft, side plates, limiting plates, positioning baffles and baffle driving members. The side plates are installed on the frame, and multiple groups of transmission shafts are installed on the side plates. The limiting plates are installed on the side plates. The baffle driving member is installed on the frame and is used to control the positioning baffle to rise or fall. A position sensor is also arranged on the side plate.

[0009] Further, a telescopic bracket is installed at the telescopic end of the telescopic driving member, and the lifting driving member is installed on the telescopic bracket. A supporting portion is arranged on the telescopic bracket.

[0010] Further, the clamping member includes a claw and a vacuum suction cup.

[0011] In the aluminum profile automatic blanking device provided by the present utility model, compared with the prior art, after the aluminum profile is cut, the turntable driving member drives the rotating platform to control the claw or the vacuum suction cup to align with the aluminum profile, and clamps the cut aluminum profile above the waste box. Then, the air spray gun moves above the aluminum profile to blow off the residual waste on the aluminum profile. Subsequently, the cleaned aluminum profile is transferred to the packing box to complete the packing work. Compared with manual operation, mechanical operation can continuously and quickly perform repetitive work to ensure the processing efficiency. Description of the Drawings

[0012] Figure 1 is the three-dimensional view of the present utility model;

[0013] Figure 2 is the top view of the present utility model;

[0014] Figure 3 is the three-dimensional view of the clamping assembly in the present utility model;

[0015] Figure 4 is Figure 3 the partial enlarged view of part A in;

[0016] Figure 5 is the cross-sectional view of the clamping assembly in the present utility model;

[0017] Figure 6 is the three-dimensional view of the air blowing assembly in the present utility model;

[0018] Figure 7 is the three-dimensional view of the frame in the present utility model;

[0019] Figure 8 is the three-dimensional view of the conveying assembly in the present utility model.

[0020] Description of the Reference Numerals:

[0021] Among them: 1. Frame; 2. Clamping component; 20. Turntable driving part; 21. Rotating platform; 22. Transverse movement driving part; 23. Telescopic driving part; 24. Telescopic support; 25. Lifting driving part; 26. Bending driving part; 27. Flipping driving part; 28. Clamping part; 3. Blowing component; 30. Adjusting seat; 31. Swing driving part; 32. Swing rod; 33. Air spray gun; 34. Flexible pipe; 35. Adjusting knob; 4. Scrap box; 5. Conveying component; 50. Side plate; 51. Transmission shaft; 52. Limiting plate; 53. Baffle driving part; 54. Positioning baffle; 6. Packing box. Detailed implementation manners

[0022] The following provides a detailed description of the present utility model in combination with specific embodiments.

[0023] In the present utility model, unless otherwise clearly specified and defined, when terms such as "arranged on", "connected", "linked" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. For the direction words in the present utility model, they are used to better illustrate the characteristics of the features and the relationships between the features. It should be understood that when the placement direction of the present utility model changes, the directions of the characteristics of the features and the relationships between the features also change correspondingly. Therefore, the direction words do not constitute an absolute limiting effect on the characteristics of the features and the relationships between the features in space, but only play a relative limiting role.

[0024] As Figures 1 to 8 shown, the present utility model provides an automatic aluminum profile blanking device, including a frame 1, on which a clamping component 2 and a blowing component 3 are arranged. The clamping component 2 is used to clamp the cut aluminum profile, and the blowing component 3 is used to blow the scrap off the clamped aluminum profile;

[0025] The clamping component 2 includes a rotating platform 21, a turntable driving part 20, a transverse movement driving part 22, a telescopic driving part 23, a lifting driving part 25, a bending driving part 26 and a flipping driving part 27. The rotating platform 21 is installed on the frame 1 through a bearing, and the turntable driving part 20 is installed at the bottom of the frame 1 and is used to drive the rotating platform 21 to rotate on the frame 1; the transverse movement driving part 22 is installed on the rotating platform 21 and is used to drive the telescopic driving part 23 to move transversely on the rotating platform 21; the telescopic driving part 23 is used to drive the lifting driving part 25 to move, the lifting driving part 25 is used to drive the bending driving part 26 to rise or fall, the flipping driving part 27 is installed on the bending driving part 26, and a detachable clamping part 28 is arranged on the flipping driving part 27.

[0026] In this embodiment, a pinion gear is provided on the turntable driving member 20, and an internally meshing gear that fits the pinion gear is provided on the rotating platform 21. The turntable driving member 20 drives the rotation of the rotating platform 21 through the mutual cooperation of the pinion gear and the internally meshing gear to control the orientation of the clamping member 28. The transverse movement driving member 22 drives the telescopic driving member 23 to move left and right, and the telescopic driving member 23 drives the lifting driving member 25 to move back and forth. Driven by the transverse movement driving member 22, the telescopic driving member 23 and the lifting driving member 25, the clamping member 28 can have a larger movement range, ensuring that the clamping member 28 can reach the aluminum profile finishing saw to pick up the aluminum profile and transfer and pack it.

[0027] The flipping driving member 27 and the bending driving member 26 can give the clamping member 28 different clamping angles, enabling the clamping member 28 to pick up the finished aluminum profile from different angles, and different clamping angles can adapt to aluminum profiles of different shapes, improving versatility.

[0028] In this embodiment, the air blowing assembly 3 includes a swing rod 32, a swing driving member 31, an air spray gun 33, and an adjustment seat 30. The adjustment seat 30 is installed on the frame 1. A swing driving member 31 is installed on the adjustment seat 30. The swing driving member 31 is used to drive the swing rod 32 to rotate. At least one group of air spray guns 33 is installed on the swing rod 32, and a corrugated pipe 34 is installed on the air spray gun 33.

[0029] In this embodiment, a waste chip area is provided on the frame 1, and a waste chip box 4 is installed in the waste chip area. The adjustment seat 30 is installed on the frame 1 in the waste chip area. An adjustment knob 35 is provided on the adjustment seat 30, and the adjustment knob 35 can fix the adjustment seat 30 on the frame 1.

[0030] In this embodiment, two groups of air spray guns 33 are provided on the swing rod 32. The two groups of air spray guns 33 can blow air at the aluminum profile from different angles to ensure that the waste chips on the aluminum profile can be removed in all directions.

[0031] The air spray gun 33 can be connected to a vacuum pump through a trachea. The vacuum pump can continuously output high-pressure air. Before the user starts working, they only need to bend the corrugated pipe 34 first to make the air outlet face the clamped aluminum profile. When performing the air blowing operation, the swing driving member 31 drives the swing rod 32 to deflect to one end. After the clamping member 28 rotates the aluminum profile above the waste chip box 4, the swing driving member 31 then drives the swing rod 32 to drive the air spray gun 33 to the directly above the waste chip box 4, making the air outlet of the corrugated pipe 34 face the aluminum profile; then the high-pressure gas blows out from the air outlet to blow off the waste chips on the aluminum profile. Subsequently, the bending driving member 26 and the flipping driving member 27 drive the aluminum profile to move and rotate below the air outlet, so that the air flow can more evenly blow over the outer surface and holes of the aluminum profile, ensuring that the aluminum profile can be cleaned in all directions.

[0032] The waste chip box 4 can collect the waste chips blown off from the aluminum profiles. After the waste chip box 4 is full of waste chips, just replace it with an empty one. The adjusting base 30 can adjust the height of the air spray gun 33. When the adjusting knob 35 is loosened, the adjusting base 30 can move on the frame 1. After adjusting to the appropriate height, tighten the adjusting knob 35 to fix the adjusting base 30.

[0033] In this embodiment, a conveying assembly 5 for transporting the packing box 6 is arranged on the frame 1. The conveying assembly 5 includes a transmission shaft 51, side plates 50, limit plates 52, positioning baffles 54 and a baffle driving member 53. The side plates 50 are installed on the frame 1, and multiple groups of transmission shafts 51 are installed on the side plates 50. The limit plates 52 are installed on the side plates 50. The baffle driving member 53 is installed on the frame 1. The baffle driving member 53 is used to control the positioning baffle 54 to rise or fall. A position sensor is also arranged on the side plate 50.

[0034] Through the above design, the two baffle driving members 53 and the positioning baffle 54 can divide the side plate 50 into a discharging part, a packing part and a waiting part. The staff can place multiple groups of packing boxes 6 in the waiting part. One baffle driving member 53 controls the positioning baffle 54 to rise to intercept the empty packing box 6 in the waiting part. When packing is required, the two positioning baffles 54 are lowered simultaneously. When a packing box 6 arrives at the packing part, the baffle driving member 53 drives the positioning baffle 54 to rise to separate the packing boxes 6. At the same time, the positioning baffle 54 can also position the packing box 6 in the packing part for convenient packing. After a box is packed, the packing box 6 containing the aluminum profiles continues to move on the transmission shaft 51 until it is output from the discharging part.

[0035] In this embodiment, a telescopic bracket 24 is installed at the telescopic end of the telescopic driving member 23. The lifting driving member 25 is installed on the telescopic bracket 24, and a supporting part is arranged on the telescopic bracket 24.

[0036] In this embodiment, in order to make the movement of the telescopic driving member 23 and the lifting driving member 25 smoother, slide rails are arranged on both the rotating platform 21 and the telescopic driving member 23, and sliders are arranged on the slide rails. The mutual cooperation of the slide rails and the sliders can make the sliding of the telescopic driving member 23 and the lifting driving member 25 smoother. The supporting part can increase the strength of the telescopic bracket 24 and make the movement of the lifting driving member 25 more stable.

[0037] In this embodiment, the clamping member 28 includes a jaw and a vacuum suction cup. Both the jaw and the vacuum suction cup belong to the prior art. The jaw can clamp the aluminum profile from the upper and lower sides or the left and right sides, while the vacuum suction cup can suck up the aluminum profile by relying on negative pressure. In this embodiment, structures such as threads or grooves are provided on the flipping drive member 27, and an installation structure that fits the flipping drive member 27 is provided on the clamping member 28. The user can replace different clamping members 28 according to needs to ensure that different clamping requirements can be met.

[0038] Through the above design, during the processing operation, the turntable drive member 20 drives the rotating platform 21 to rotate so that the clamping member 28 faces the aluminum profile on the finishing saw. Then, the telescopic drive member 23 controls the clamping member 28 to extend, and the lifting drive member 25 controls the clamping member 28 to descend. Then, the bending drive member 26 and the flipping drive adjust the clamping angle of the clamping member 28 to ensure that the aluminum profile can be clamped. The clamping member 28 clamps the aluminum profile and is transferred to directly above the waste bin 4 under the drive of multiple drive members. Subsequently, the swing drive member 31 drives the swing rod 32 to rotate, so that the air outlet of the bamboo joint pipe 34 is aligned with the aluminum profile clamped by the clamping member 28. High-pressure air can blow away the waste chips on the surface of the aluminum profile. While blowing, the flipping drive member 27 rotates continuously, so that the aluminum profile can be cleaned thoroughly. After cleaning, the clamping member 28 holds the aluminum profile and transfers it to the packing box 6 to complete the autonomous packing task.

[0039] In this embodiment, preferably, the telescopic drive member 23 and the lifting drive member 25 are telescopic cylinders or hydraulic cylinders, and the transverse movement drive member 22, the turntable drive member 20, the bending drive member 26, the flipping drive member 27 and the swing drive member 31 are all motors.

[0040] An automatic blanking device for aluminum profiles provided by the present utility model, compared with the prior art, after the aluminum profile is cut, the turntable drive member 20 drives the rotating platform 21 to control the jaw or the vacuum suction cup to align with the aluminum profile, clamps the cut aluminum profile above the waste bin 4, then the air spray gun 33 moves above the aluminum profile to blow away the residual waste chips on the aluminum profile, and then transfers the cleaned aluminum profile to the packing box 6 to complete the packing work. Compared with manual operation, mechanical operation can continuously and quickly perform repetitive work to ensure the processing efficiency.

[0041] Without conflict, the above embodiments and the features in the embodiments can be combined with each other.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. An automatic unloading device for aluminum profiles, comprising a frame (1), characterized in that: A clamping assembly (2) and a blowing assembly (3) are arranged on the frame (1); the clamping assembly (2) is used to clamp the cut aluminum profile, and the blowing assembly (3) is used to blow away waste chips from the clamped aluminum profile; The gripping assembly (2) comprises a rotating platform (21), a turntable driving member (20), a transverse driving member (22), a telescopic driving member (23), a lifting driving member (25), a bending driving member (26) and a flip driving member (27). The rotating platform (21) is mounted on the frame (1) via a bearing. The turntable driving member (20) is mounted on the bottom of the frame (1) and the turntable driving member (20) is used to drive the rotating platform (21) to rotate on the frame (1); the transverse driving member (22) is mounted on the rotating platform (21) and is used to drive the telescopic driving member (23) to move transversely on the rotating platform (21); the telescopic driving member (23) is used to drive the lifting driving member (25) to move, the lifting driving member (25) is used to drive the bending driving member (26) to rise or fall, the flip driving member (27) is mounted on the bending driving member (26), and a detachable and replaceable gripping member (28) is provided on the flip driving member (27).

2. The automatic unloading device for aluminum profiles according to claim 1 is characterized in that: The air blowing assembly (3) comprises a swing rod (32), a swing driving member (31), an air spray gun (33) and an adjusting seat (30), wherein the adjusting seat (30) is mounted on the frame (1), a swing driving member (31) is mounted on the adjusting seat (30), the swing driving member (31) is used to drive the swing rod (32) to rotate, at least one group of air spray guns (33) is mounted on the swing rod (32), and a bamboo tube (34) is mounted on the air spray gun (33).

3. The automatic unloading device for aluminum profiles according to claim 2 is characterized in that: A waste chip area is provided on the frame (1), a waste chip box (4) is installed in the waste chip area, an adjustment seat (30) is installed on the frame (1) in the waste chip area, an adjustment knob (35) is provided on the adjustment seat (30), and the adjustment knob (35) can fix the adjustment seat (30) on the frame (1).

4. The automatic unloading device for aluminum profiles according to claim 1 is characterized in that: A conveying assembly (5) for transporting a packing box (6) is arranged on a frame (1). The conveying assembly (5) comprises a transmission shaft (51), a side plate (50), a limit plate (52), a positioning baffle (54) and a baffle driving member (53). The side plate (50) is mounted on the frame (1). A plurality of transmission shafts (51) are mounted on the side plate (50). The limit plate (52) is mounted on the side plate (50). The baffle driving member (53) is mounted on the frame (1). The baffle driving member (53) is used to control the positioning baffle (54) to rise or fall. An in-position sensor is also arranged on the side plate (50).

5. The automatic unloading device for aluminum profiles according to claim 1 is characterized in that: A telescopic bracket (24) is installed at the telescopic end of the telescopic driving member (23), the lifting driving member (25) is installed on the telescopic bracket (24), and a supporting part is arranged on the telescopic bracket (24).

6. The automatic unloading device for aluminum profiles according to claim 1 is characterized in that: The clamping member (28) comprises a clamping claw and a vacuum suction cup.

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