Production device for plastic insulating shielding belt of electrified railway

By designing an electrified railway plastic insulation shielding belt production device that integrates automated components such as electric push rods, motors and cylinders, the problems of inefficiency and unstable quality of traditional production methods are solved, automated production is achieved, and efficiency and quality are improved.

CN222932855UActive Publication Date: 2025-06-03BEIJING SHENGDINGDA TECH CO LTD
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Patent Information

Application Number
CN202422026183.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-03
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The traditional insulating shielding belt production method relies on manual operation, resulting in low production efficiency and difficult to ensure product quality.

Method used

A production device for electrified railway plastic insulation shielding belt was designed, integrating automatic components such as electric push rods, motors, cylinders, etc., realizing automatic winding and cutting of insulation shielding belts.

Benefits of technology

Improve production efficiency, reduce the complexity and labor intensity of manual operation, and ensure the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shielding belts, and discloses an electrified railway plastic insulation shielding belt production device which comprises a base and a roll shaft, a supporting seat is fixedly connected to the base, a motor is fixedly installed on the supporting seat, the output end of the motor is fixedly connected with a driving worm, and the output end of the driving worm is fixedly connected with the roll shaft. A driven worm gear is connected to the driving worm in a meshed mode, a rotating shaft is fixedly connected to the driven worm gear, a connecting rod is fixedly connected to the rotating shaft, an electric push rod is fixedly installed on the rotating shaft, a pull block is fixedly connected to the output end of the electric push rod, and a connecting strip is hinged to the pull block; a supporting plate is hinged to the end, away from the pull block, of the connecting strip, and a sliding rod is fixedly connected to the connecting rod. In the utility model, due to the design of the supporting plate and the linkage mechanism of the supporting plate, the pull block, the sliding groove, the sleeve and the sliding rod, the mounting, fixing and expanding processes of the roller shaft become rapid and simple, and the operation convenience and the production efficiency are further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masking tapes, in particular to a production device for a plastic insulating masking tape for electrified railways. Background Technique

[0002] During the construction and maintenance of electrified railways, insulating masking tapes play a crucial role in electrical insulation, and their quality and production efficiency are closely related to the safety and operation efficiency of the railways.

[0003] However, the traditional production method of insulating masking tapes mainly relies on manual operation, which not only leads to low production efficiency but also makes it difficult to ensure the stability and reliability of product quality. Therefore, a production device for a plastic insulating masking tape for electrified railways is proposed. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a production device for a plastic insulating masking tape for electrified railways is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A production device for a plastic insulating masking tape for electrified railways, including a base and a roller shaft. A support seat is fixedly connected to the base, and a motor is fixedly installed on the support seat. The output end of the motor is fixedly connected to a driving worm, which is meshed with a driven worm gear. A rotating shaft is fixedly connected to the driven worm gear, and a connecting rod is fixedly connected to the rotating shaft. An electric push rod is fixedly installed on the rotating shaft, and the output end of the electric push rod is fixedly connected to a pulling block. A connecting bar is hinged to the pulling block, and one end of the connecting bar away from the pulling block is hinged to a supporting plate. A sliding rod is fixedly connected to the connecting rod, and a sleeve is sleeved on the sliding rod. A sliding groove is formed on the supporting plate, and the sleeve slides in the sliding groove.

[0006] As a further description of the above technical scheme:

[0007] A conveying table is fixedly connected to the base, and a leveling roller frame is fixedly connected to the conveying table. A roller shaft is rotatably connected to the leveling roller frame, and there are two groups of roller shafts, which are vertically symmetrically distributed on the leveling roller frame.

[0008] As a further description of the above technical scheme:

[0009] A connecting frame is fixedly connected to one end of the conveying table away from the leveling roller frame, and a cylinder is fixedly installed on the connecting frame. The output end of the cylinder is fixedly connected to a cutting knife. A guide rod is slidably connected to the connecting frame, and one end of the guide rod is fixedly connected to the cutting knife. A guide knife groove is fixedly connected to the conveying table.

[0010] As a further description of the above technical scheme:

[0011] The active worm gear, driven worm wheel, and rotating shaft all rotate within the support base, and multiple groups of connecting bars and support plates are provided.

[0012] As a further description of the above technical solution:

[0013] There are two sets of leveling roller frames, and the two sets of leveling roller frames are evenly distributed on the conveyor table. There are two sets of guide rods and they are evenly distributed on both sides of the cylinder.

[0014] As a further description of the above technical solution:

[0015] The guiding knife groove is provided with a groove adapted to the cutting knife, and the guiding knife groove is located directly below the cutting knife.

[0016] As a further description of the above technical solution:

[0017] The shape of the support plate is arc-shaped, and the roller shaft is in contact with multiple groups of support plates.

[0018] The present utility model has the following beneficial effects:

[0019] 1. In the present utility model, the design of the support plate and its linkage mechanism with the pull block, sliding groove, sleeve, and sliding rod make the installation, fixation, and expansion process of the roller shaft fast and simple, further improving the operation convenience and production efficiency.

[0020] 2. In the present utility model, the device integrates automatic components such as electric push rods, motors, and cylinders, realizing the automatic winding and cutting of the insulating shielding tape, greatly improving the production efficiency, and at the same time reducing the complexity of manual operation and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structural schematic diagram of a production device for a plastic insulating shielding tape for electrified railways proposed by the present utility model;

[0022] Figure 2 is a partial structural schematic diagram of a production device for a plastic insulating shielding tape for electrified railways proposed by the present utility model Figure 1 ;

[0023] Figure 3 is a partial sectional view of a production device for a plastic insulating shielding tape for electrified railways proposed by the present utility model Figure 1 ;

[0024] Figure 4 is a partial sectional view of a production device for a plastic insulating shielding tape for electrified railways proposed by the present utility model Figure 2 ;

[0025] Figure 5 Partial structural schematic of a production device for a plastic insulating shielding tape for electrified railways proposed by the present utility model Figure 2 。

[0026] Legend description:

[0027] 1. Base; 2. Support base; 3. Motor; 4. Active worm; 5. Driven worm gear; 6. Rotating shaft; 7. Connecting rod; 8. Electric push rod; 9. Pulling block; 10. Connecting strip; 11. Supporting plate; 12. Slide bar; 13. Sleeve; 14. Chute; 15. Roller shaft; 16. Conveyor table; 17. Flattening roller frame; 18. Roller; 19. Connecting frame; 20. Cylinder; 21. Cutting knife; 22. Guide rod; 23. Guide knife groove. Specific implementation manner

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Referring to Figures 1-5 , an embodiment provided by the present utility model: A production device for a plastic insulating shielding tape for electrified railways includes a base 1 and a roller shaft 15. A support base 2 is fixedly connected to the base 1, and a motor 3 is fixedly installed on the support base 2. The output end of the motor 3 is fixedly connected to an active worm 4. A driven worm gear 5 is meshed with the active worm 4. A rotating shaft 6 is fixedly connected to the driven worm gear 5. A connecting rod 7 is fixedly connected to the rotating shaft 6. An electric push rod 8 is fixedly installed on the rotating shaft 6. The output end of the electric push rod 8 is fixedly connected to a pulling block 9. A connecting strip 10 is hinged to the pulling block 9. One end of the connecting strip 10 away from the pulling block 9 is hinged to a supporting plate 11. A slide bar 12 is fixedly connected to the connecting rod 7. A sleeve 13 is sleeved on the slide bar 12. A chute 14 is opened on the supporting plate 11. The sleeve 13 slides in the chute 14. The design of the supporting plate 11 and its linkage mechanism with the pulling block 9, the chute 14, the sleeve 13 and the slide bar 12 make the installation, fixation and expansion process of the roller shaft 15 fast and simple, further improving the operation convenience and production efficiency.

[0030] A conveying table 16 is fixedly connected to the base 1. A flattening roller frame 17 is fixedly connected to the conveying table 16. A roller shaft 18 is rotatably connected to the flattening roller frame 17. There are two groups of roller shafts 18 and they are vertically symmetrically distributed on the flattening roller frame 17. One end of the conveying table 16 away from the flattening roller frame 17 is fixedly connected to a connecting frame 19. A cylinder 20 is fixedly installed on the connecting frame 19. The output end of the cylinder 20 is fixedly connected to a cutting knife 21. A guide rod 22 is slidably connected to the connecting frame 19. One end of the guide rod 22 is fixedly connected to the cutting knife 21. A guide knife groove 23 is fixedly connected to the conveying table 16. The driving worm 4, the driven worm gear 5 and the rotating shaft 6 all rotate in the support base 2. There are multiple groups of connecting strips 10 and support plates 11. There are two groups of flattening roller frames 17. The two groups of flattening roller frames 17 are evenly distributed on the conveying table 16. There are two groups of guide rods 22 and they are evenly distributed on both sides of the cylinder 20. A groove adapted to the cutting knife 21 is formed in the guide knife groove 23. The guide knife groove 23 is located directly below the cutting knife 21. The shape of the support plate 11 is arc-shaped. The roller shaft 15 is in contact with multiple groups of support plates 11. This device integrates automated components such as the electric push rod 8, the motor 3 and the cylinder 20, realizes the automatic winding and cutting of the insulating shielding tape, greatly improves the production efficiency, and at the same time reduces the complexity of manual operation and the labor intensity.

[0031] Working principle: When using the production device of the plastic insulating shielding tape for electrified railways, first, start the electric push rod 8. The electric push rod 8 starts to work and pulls the pulling block 9 backward. The pulling block 9 is connected to the supporting plate 11 through multiple connecting bars 10. Therefore, the backward movement of the pulling block 9 will be transmitted to the supporting plate 11, causing the supporting plate 11 to also move backward. A sliding groove 14 is designed on the supporting plate 11, and a sleeve 13 is slidably connected in the sliding groove 14. The sleeve 13 is sleeved on the fixed sliding rod 12. This special design enables the supporting plate 11 to descend along the track of the sliding groove 14 on the sliding rod 12 while moving backward. Finally, multiple groups of supporting plates 11 will all descend and fit on the surface of the connecting rod 7, forming a space suitable for installing the roller 15. The roller 15 is sleeved on multiple groups of the already descended supporting plates 11, preparing for the next operation. Start the electric push rod 8 again to make it change direction and push the pulling block 9 forward. The forward movement of the pulling block 9 will be transmitted to the supporting plate 11 through the connecting bar 10, causing the supporting plate 11 to also move forward, expanding multiple groups of supporting plates 11, thereby lifting and fixing the roller 15. Manually pass one end of the insulating shielding tape through between the two rollers 18, ensuring it is flat and in the correct position. Then, pass the other end of the insulating shielding tape through between the cutting knife 21 and the guiding knife groove 23 to prepare for subsequent cutting. Wind the insulating shielding tape around the already lifted roller 15 and start the winding process. Start the motor 3. The motor 3 starts to work and drives the driven worm gear 5 to rotate through the driving worm 4. The rotation of the driven worm gear 5 will be transmitted to the rotating shaft 6, causing the rotating shaft 6 to also start to rotate. The rotation of the rotating shaft 6 will drive the connecting rod 7 and the roller 15 on the supporting plate 11 to rotate together, thereby realizing the winding of the insulating shielding tape on the roller 15. When the insulating shielding tape is wound to the predetermined length or completed, start the cylinder 20. The two guide rods 22 will ensure that the cutting knife 21 descends more smoothly and accurately. The cutting knife 21 will finally fall into the guiding knife groove 23 directly below to cut off the excess insulating shielding tape, completing the entire winding and cutting process.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A production device for plastic insulating shielding tape for electrified railways, comprising a base (1) and a roller (15), characterized in that: The base (1) is fixedly connected to a support base (2), a motor (3) is fixedly mounted on the support base (2), an active worm (4) is fixedly connected to the output end of the motor (3), a driven worm gear (5) is meshingly connected to the active worm gear (4), a rotating shaft (6) is fixedly connected to the driven worm gear (5), a connecting rod (7) is fixedly connected to the rotating shaft (6), and an electric push rod (8) is fixedly mounted on the rotating shaft (6). The output end of the electric push rod (8) is fixedly connected to a pull block (9), a connecting strip (10) is hinged on the pull block (9), an end of the connecting strip (10) away from the pull block (9) is hinged to a support plate (11), a sliding rod (12) is fixedly connected to the connecting rod (7), a sleeve (13) is sleeved on the sliding rod (12), a sliding groove (14) is provided on the support plate (11), and the sleeve (13) slides in the sliding groove (14).

2. The production device of the plastic insulating shielding tape for electrified railway according to claim 1 is characterized in that: The base (1) is fixedly connected to a conveying platform (16), the conveying platform (16) is fixedly connected to a leveling roller (17), the leveling roller (17) is rotatably connected to a roller (18), and the roller (18) is provided in two groups and is vertically symmetrically distributed on the leveling roller (17).

3. The production device of the plastic insulating shielding tape for electrified railway according to claim 2 is characterized in that: One end of the conveying platform (16) away from the leveling roller (17) is fixedly connected to a connecting frame (19), a cylinder (20) is fixedly mounted on the connecting frame (19), an output end of the cylinder (20) is fixedly connected to a cutting knife (21), a guide rod (22) is slidably connected to the connecting frame (19), one end of the guide rod (22) is fixedly connected to the cutting knife (21), and a guide knife groove (23) is fixedly connected to the conveying platform (16).

4. The production device of the plastic insulating shielding tape for electrified railway according to claim 3 is characterized in that: The active worm (4), the driven worm wheel (5), and the rotating shaft (6) all rotate in the support seat (2), and the connecting strips (10) and the supporting plates (11) are provided in multiple groups.

5. The production device of the plastic insulating shielding tape for electrified railway according to claim 4 is characterized in that: The leveling rollers (17) are provided in two groups, and the two groups of leveling rollers (17) are evenly distributed on the conveying platform (16). The guide rods (22) are provided in two groups and are evenly distributed on both sides of the cylinder (20).

6. The production device of the plastic insulating shielding tape for electrified railway according to claim 5 is characterized by: The guide knife groove (23) is provided with a groove matched with the cutting knife (21), and the guide knife groove (23) is located directly below the cutting knife (21).

7. The production device of the plastic insulating masking tape for electrified railway according to claim 6 is characterized by: The support plates (11) are arc-shaped, and the roller shafts (15) are fitted with multiple groups of support plates (11).