Efficient cooling device for injection molded part after demolding
By designing a high-efficiency cooling device for injection molding parts, the drive motor drives the screw to rotate and evenly spray water flow on the injection molding parts, the problems of low cooling efficiency and unevenness in the prior art are solved, and uniform, efficient cooling and convenient wastewater treatment of injection molding parts are achieved.
Patent Information
- Application Number
- CN202421584431.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing cooling methods for injection molded parts after demolding have problems such as low cooling efficiency and uneven cooling, which may cause defects such as deformation, dimensional deviation, internal stress residue in injection molded parts, affecting product quality and performance.
An efficient cooling device after the injection molded parts is designed, adopting a cooling box and an upper cover structure. By driving the motor to drive the screw to rotate, the water inlet pipe and the shunt pipe on the moving block are moved, and the dispersed water flow can be sprayed comprehensively and evenly on all parts of the injection molded parts to achieve efficient cooling.
Through this device, injection molded parts can achieve uniform and efficient cooling, avoid the problem of local uneven cooling, improve cooling efficiency and quality, and at the same time, convenient wastewater treatment is achieved, saving water resources and reducing wastewater treatment costs.
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Figure CN222933291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding part production, in particular to an efficient cooling device for injection molding parts after demoulding. Background Technique
[0002] In the injection molding production process, the cooling link after the injection molding part is demoulded is crucial. Injection molding is a method of injecting the heat-melted plastic material into the mold cavity under high pressure and obtaining the molded product after cooling and solidification. In this process, when the injection molding part is demoulded, its temperature is usually relatively high. If it cannot be cooled in time and effectively, a series of problems will occur. For example, it will cause the crystallinity of the material to be uneven, resulting in unstable mechanical properties, such as the indexes of strength, toughness, etc. not meeting the design requirements. Therefore, in order to ensure the quality, performance and production efficiency of the injection molding parts, the efficient, uniform and precise cooling link after demoulding is an indispensable and important part of the injection molding production.
[0003] In the injection molding production process, the cooling link after the injection molding part is demoulded is crucial. Traditional cooling methods often have problems such as low cooling efficiency and uneven cooling, which may cause defects such as deformation, dimensional deviation, and internal stress residue of the injection molding parts, thus affecting the quality and performance of the products. In addition, some cooling devices are not convenient to operate and the wastewater treatment is improper, which not only increases the production cost but also may cause certain pollution to the environment. In order to improve the production quality and efficiency of injection molding parts and meet the market demand for high-precision and high-quality injection molding products, an efficient cooling device for injection molding parts after demoulding is proposed here. Content of the Utility Model
[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose an efficient cooling device for injection molding parts after demoulding.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An efficient cooling device for injection molding parts after demoulding, including a cooling box and an upper cover. An installation frame is arranged in the cooling box through a support mechanism. A filter screen is arranged on the installation frame. The upper cover is connected to the upper cover through a positioning mechanism. An opening is arranged on the upper cover. A screw rod is rotatably arranged in the opening through a driving motor. A moving block is threadedly sleeved on the screw rod. The moving block is installed in the opening through a limiting mechanism. A water inlet pipe is installed through the moving block. One end of the water inlet pipe is installed with a shunt pipe.
[0007] Preferably, the support mechanism is a support frame arranged in the cooling box, and the support frame is welded on the inner wall of the cooling box.
[0008] Preferably, the positioning mechanism includes a positioning rod installed on the installation frame, and a positioning cylinder corresponding to the positioning rod is installed at the bottom of the upper cover.
[0009] Preferably, the limiting mechanism includes a limiting rod fixedly arranged in the opening, and the limiting rod slidably penetrates through the moving block.
[0010] Preferably, the inner bottom wall of the cooling box is inclined, and an electric valve is arranged in the drain pipe.
[0011] Preferably, a lifting handle is installed on the upper cover, and the lifting handle is in a U shape.
[0012] Advantages of the utility model:
[0013] 1. By driving the motor to drive the screw rod to rotate, the water inlet pipe and the flow dividing pipe on the moving block can move, and the dispersed water flow can be sprayed on each part of the injection molded part comprehensively and evenly, avoiding the problem of uneven local cooling, and greatly improving the cooling efficiency and cooling quality.
[0014] 2. The operator can easily open the upper cover to place the injection molded part by lifting the U-shaped handle, and the operation is simple and convenient. The cooled waste water is filtered through the filter screen, impurities are intercepted, and the clean waste water converges along the inclined inner bottom wall to the drain pipe, and the electric valve can flexibly control the drainage timing and flow rate, realizing convenient waste water treatment. This not only helps to save water resources, but also reduces the difficulty and cost of waste water treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of an efficient cooling device for an injection molded part after demolding proposed by the utility model;
[0016] Figure 2 is Figure 1 an enlarged schematic view of the structure at A in;
[0017] Figure 3 is Figure 1 a vertical sectional structural diagram of;
[0018] Figure 4 is Figure 3 a schematic bottom view of.
[0019] In the figure: 1 cooling box, 2 positioning rod, 3 drain pipe, 4 upper cover, 5 installation frame, 6 filter screen, 7 positioning cylinder, 8 opening, 9 screw rod, 10 moving block, 11 limiting rod, 12 water inlet pipe, 13 flow dividing pipe, 14 support frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0021] Referring to Figures 1-4 , an efficient cooling device for injection molded parts after demolding, including a cooling box 1 and an upper cover 4. The cooling box 1 serves as the main structure of the entire cooling device, providing space and a basic environment for the cooling of injection molded parts.
[0022] An installation frame 5 is provided in the cooling box 1 through a support mechanism, and the installation frame 5 plays a role of bearing and fixing. A filter screen 6 is provided on the installation frame 5, and the filter screen 6 realizes the filtering operation of the cooled water.
[0023] The upper cover 4 is connected to the cooling box 1 through a positioning mechanism. The positioning mechanism includes positioning rods 2 installed on the installation frame 5, and positioning cylinders 7 corresponding to the positioning rods 2 are installed at the bottom of the upper cover 4. Such a design can ensure the accurate docking of the upper cover 4 and the cooling box 1.
[0024] An opening 8 is provided on the upper cover 4, and a screw rod 9 is rotatably provided in the opening 8 through a driving motor. The driving motor provides power for the rotation of the screw rod 9, making the subsequent cooling operation more flexible and precise.
[0025] A moving block 10 is sleeved on the screw rod 9 in a threaded manner, and the moving block 10 is installed in the opening 8 through a limiting mechanism. The limiting mechanism includes a limiting rod 11 fixedly provided in the opening 8, and the limiting rod 11 slidably penetrates through the moving block 10. This limiting design can limit the moving block 10 to move only along the axis direction of the screw rod 9, thereby ensuring that the position adjustment of the water inlet pipe 12 can be accurately controlled.
[0026] A water inlet pipe 12 is installed through the moving block 10, and a flow dividing pipe 13 is installed at one end of the water inlet pipe 12. Cooling water is introduced through the water inlet pipe 12, and the water flow is dispersed through the flow dividing pipe 13, so as to cool the injection molded parts more comprehensively and evenly. The other end is connected to a water pump in the prior art.
[0027] The support mechanism is a support frame 14 provided in the cooling box 1, and the support frame 14 is welded to the inner wall of the cooling box 1. The welded setting ensures stability, and the support frame 14 is used to support components such as the filter screen 6.
[0028] The inner bottom wall of the cooling box 1 is inclined, and this inclined design helps the cooled waste water to converge smoothly to the drain pipe 3, facilitating drainage. An electric valve is provided in the drain pipe 3, which can conveniently control the timing and flow rate of drainage.
[0029] A lifting handle is installed on the upper cover 4, and the lifting handle is U-shaped. The U-shaped handle not only facilitates the operator to lift the upper cover 4, but also provides a more comfortable and stable grip during operation.
[0030] When the present utility model is in use, after the injection molded part is demolded, the operator opens the upper cover 4 by lifting the U-shaped handle, and places the injection molded part on the filter screen 6 of the mounting frame 5. Then, the upper cover 4 is covered. At this time, the positioning rod 2 on the mounting frame 5 is inserted into the corresponding positioning cylinder 7 at the bottom of the upper cover 4 to ensure the accurate docking of the upper cover 4 and the cooling box 1. Next, the water pump connected to the water inlet pipe 12 is started, and water flows into the flow dividing pipe 13 through the water inlet pipe 12. Under the action of the driving motor, the screw rod 9 starts to rotate. Since the moving block 10 is restricted by the limiting rod 11 and can only move along the axis direction of the screw rod 9, the water inlet pipe 12 and the flow dividing pipe 13 are driven to move. In this way, the dispersed water flow can be sprayed comprehensively and evenly on all parts of the injection molded part to achieve efficient cooling.
[0031] During the cooling process, the cooled waste water is filtered by the filter screen 6, and the impurities are left on the filter screen 6, while the waste water flows to the bottom of the cooling box 1. Since the inner bottom wall of the cooling box 1 is inclined, the waste water can smoothly converge to the drain pipe 3. When the waste water needs to be discharged, the electric valve in the drain pipe 3 is opened to control the discharge timing and flow rate of the waste water. Through the coordinated work of each component, the entire cooling process realizes uniform and efficient cooling of the injection molded part, and is convenient for operation and waste water treatment.
[0032] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A highly efficient cooling device for injection molded parts after demoulding, comprising a cooling box (1) and an upper cover (4), characterized in that: The cooling box (1) is provided with a mounting frame (5) in the cooling box (1) through a supporting mechanism, a filter screen (6) is provided on the mounting frame (5), the upper cover (4) is connected to the upper cover (4) through a positioning mechanism, an opening (8) is provided on the upper cover (4), a screw rod (9) is provided in the opening (8) to be rotated by a driving motor, a moving block (10) is threadedly sleeved on the screw rod (9), the moving block (10) is installed in the opening (8) through a limiting mechanism, a water inlet pipe (12) is installed through the moving block (10), and a shunt pipe (13) is installed at one end of the water inlet pipe (12).
2. The efficient cooling device for injection molded parts after demoulding according to claim 1, characterized in that: The support mechanism is arranged on a support frame (14) inside the cooling box (1); the support frame (14) is welded on the inner wall of the cooling box (1).
3. The efficient cooling device for injection molded parts after demoulding according to claim 2, characterized in that: The positioning mechanism comprises a positioning rod (2) mounted on a mounting frame (5), and a positioning cylinder (7) corresponding to the positioning rod (2) is mounted on the bottom of the upper cover (4).
4. The efficient cooling device for injection molded parts after demoulding according to claim 3, characterized in that: The limiting mechanism comprises a limiting rod (11) fixedly arranged in the opening (8), and the limiting rod (11) slides through the moving block (10).
5. The efficient cooling device for injection molded parts after demoulding according to claim 4, characterized in that: The inner bottom wall of the cooling box (1) is arranged at an inclination, and an electric valve is arranged in the drainage pipe (3).
6. The efficient cooling device for injection molded parts after demoulding according to claim 5, characterized in that: A lifting handle is installed on the upper cover (4), and the lifting handle is U-shaped.