Tank changing auxiliary mechanism for discharging of reaction kettle

Abstract

The utility model relates to the field of tank changing of reaction kettles, and provides a tank changing auxiliary mechanism for discharging of reaction kettles, which comprises a support base and a transport vehicle, the support base is detachably and fixedly mounted on the ground, the transport vehicle is mounted on the support base, and the transport vehicle walks on the support base. A material tank is loaded on the transport vehicle; the transport vehicle comprises a bottom plate, side plates and walking wheels, the side plates are installed on the bottom plate, and the walking wheels are installed at the bottom of the bottom plate; according to the utility model, the supporting base is arranged at the bottom of the reaction kettle, and the transport vehicle is arranged on the supporting base, so that the material tank filled with materials can be easily pulled out from the bottom of the reaction kettle; meanwhile, a first auxiliary wheel and a second auxiliary wheel are arranged at the bottom of the transport vehicle, a first sliding rail and a second sliding rail are arranged on the supporting base, and under the cooperation of the first auxiliary wheel and the first sliding rail and the cooperation of the second auxiliary wheel and the second sliding rail, movement is smoother; and meanwhile, the walking wheels are arranged at the bottom of the transport vehicle, and use is more convenient.

Description

Technical Field

[0001] The utility model relates to the field of tank replacement of a reaction kettle, in particular to an auxiliary mechanism for tank replacement during discharging of a reaction kettle. Background Art

[0002] Dye reaction kettles are relatively large in volume and are generally placed on a support frame, with a space reserved at the bottom to accommodate the height of the material tank. However, the height of the material tank is generally small, and workers cannot straighten up at the bottom of the reaction kettle. Moreover, after the material tank is filled, it is heavy, and manual handling is very laborious. Content of the Utility Model

[0003] The utility model provides an auxiliary mechanism for tank replacement during discharging of a reaction kettle. By arranging a support base at the bottom of the reaction kettle and a transport vehicle on the support base, the material tank filled with materials can be easily pulled out from the bottom of the reaction kettle. At the same time, a first auxiliary wheel and a second auxiliary wheel are arranged at the bottom of the transport vehicle, and a first slide rail and a second slide rail are arranged on the support base. With the cooperation of the first auxiliary wheel and the first slide rail and the second auxiliary wheel and the second slide rail, the movement is smoother. At the same time, walking wheels are also arranged at the bottom of the transport vehicle, making it more convenient to use.

[0004] The technical solution of the utility model is realized as follows:

[0005] An auxiliary mechanism for tank replacement during discharging of a reaction kettle includes: a support base and a transport vehicle. The support base is detachably and fixedly installed on the ground. The transport vehicle is installed on the support base and moves on the support base, and the material tank is loaded on the transport vehicle.

[0006] The transport vehicle includes a bottom plate, side plates and walking wheels. The side plates are installed on the bottom plate, and the walking wheels are installed at the bottom of the bottom plate.

[0007] The walking wheels are in contact with the inner bottom of the support base.

[0008] A sliding structure is arranged at the bottom of the bottom plate of the transport vehicle.

[0009] Further, the side for taking and placing materials of the support base is an open end, and a first baffle, a second baffle and a third baffle are respectively arranged on the other three sides of the support base, and the first baffle, the second baffle and the third baffle are connected in sequence.

[0010] Further, the sliding structure includes a first auxiliary wheel, a second auxiliary wheel, a first slide rail and a second slide rail.

[0011] The first auxiliary wheel and the second auxiliary wheel are symmetrically arranged at the bottom of the bottom plate.

[0012] The first slide rail and the second slide rail are symmetrically arranged on two sides of the support base adjacent to the side for picking and placing materials;

[0013] The first auxiliary wheel is slidably installed in the first slide rail, and the second auxiliary wheel is slidably installed in the second slide rail.

[0014] Furthermore, the shape and size of the bottom plate match the shape and size of the bottom surface of the material tank;

[0015] The shape and size of the side plate match the shape and size of the material tank.

[0016] Furthermore, the side plate is a grid plate.

[0017] Furthermore, a pick-and-place opening is formed in the side plate, a switch door is arranged on one side of the pick-and-place opening, a plug rod is rotatably installed on the switch door, a slot is arranged on the side plate, and the plug rod is connected to or separated from the slot.

[0018] Even further, the traveling wheels are universal wheels, and the first auxiliary wheel and the second auxiliary wheel are one-way wheels.

[0019] By arranging a support base at the bottom of the reaction kettle and a transport vehicle on the support base in the utility model, the material tank filled with materials can be easily pulled out from the bottom of the reaction kettle; at the same time, the first auxiliary wheel and the second auxiliary wheel are arranged at the bottom of the transport vehicle, and the first slide rail and the second slide rail are arranged on the support base. With the cooperation of the first auxiliary wheel and the first slide rail and the second auxiliary wheel and the second slide rail, the movement is smoother; at the same time, traveling wheels are also arranged at the bottom of the transport vehicle, making it more convenient to use. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of an auxiliary mechanism for replacing a tank during discharging of a reaction kettle in a specific embodiment of the present invention;

[0022] Figure 2 is Figure 1 A schematic diagram of the structure of the support base of an auxiliary mechanism for replacing a tank during discharging of a reaction kettle as shown;

[0023] Figure 3 is Figure 1Schematic diagram of the structure of a transport vehicle of an auxiliary mechanism for tank replacement during the discharging of a reactor

[0024] Figure 4 For Figures 1-3 Schematic diagram of the structure when installing a material tank with an auxiliary mechanism for tank replacement during the discharging of a reactor

[0025] Explanation of reference numerals: Support base 1; First baffle 11; Second baffle 12; Third baffle 13; Transport vehicle 2; Bottom plate 21; Side plate 22; Pick-up and placement opening 221; Opening and closing door 222; Insert rod 223; Insert slot 224; Traveling wheel 23; Material tank 3; Sliding structure 4; First auxiliary wheel 41; Second auxiliary wheel 42; First slide rail 43; Second slide rail 44 Detailed implementation manners

[0026] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model

[0027] In the specific embodiment of the present utility model, see Figures 1-4 , an auxiliary mechanism for tank replacement during the discharging of a reactor, comprising: a support base 1 and a transport vehicle 2. The support base 1 is used to provide support for the transport vehicle 2 and limit the traveling track of the transport vehicle 2, so that the transport vehicle drives the material tank 3 to the bottom of the reactor, and the feeding port of the material tank 3 is exactly connected to the discharging pipe of the reactor

[0028] The support base 1 is detachably and fixedly installed on the ground, the upper surface of the support base 1 is flush with the ground, and the length of the support base 1 can be adjusted according to actual situations

[0029] The transport vehicle 2 is used to provide support for the material tank 3. The transport vehicle 3 is installed on the support base 1, the transport vehicle 2 travels on the support base 1, and the transport vehicle 2 is loaded with the material tank 3

[0030] The transport vehicle 2 includes a bottom plate 21, side plates 22 and traveling wheels 23. The side plates 22 are installed on the bottom plate 21, and the traveling wheels 23 are installed at the bottom of the bottom plate 21

[0031] The traveling wheels 23 are in contact with the inner bottom of the support base 1. The transport vehicle 2 needs to be manually pushed to drive the material tank 3 to the bottom of the reactor, and then pulled out manually after being filled

[0032] A sliding structure 4 is provided at the bottom of the bottom plate of the transport vehicle 2. By providing the sliding mechanism 4, the relative movement between the transport vehicle 2 and the support base 1 is made smoother, and the movement is more time-saving and labor-saving.

[0033] In a specific embodiment of the present invention, see Figures 1-4 , one side of the support base 1 for taking and placing materials is an open end, and a first baffle 11, a second baffle 12 and a third baffle 13 are respectively provided on the other three sides of the support base 1, and the first baffle 11, the second baffle 12 and the third baffle 13 are connected in sequence.

[0034] In a specific embodiment of the present invention, see Figures 1-4 , the sliding structure 4 includes a first auxiliary wheel 41, a second auxiliary wheel 42, a first slide rail 43 and a second slide rail 44;

[0035] The first auxiliary wheel 41 and the second auxiliary wheel 42 are symmetrically arranged at the bottom of the bottom plate 21;

[0036] The first slide rail 43 and the second slide rail 44 are symmetrically arranged on the two sides of the support base 1 adjacent to the side for taking and placing materials;

[0037] The first auxiliary wheel 41 is slidably installed in the first slide rail 43, and the second auxiliary wheel 42 is slidably installed in the second slide rail 44;

[0038] When the transport vehicle 2 is pushed, the first auxiliary wheel 41 moves along the first slide rail 43, and the second auxiliary wheel 42 moves along the second slide rail 44;

[0039] After the first auxiliary wheel 41 and the second auxiliary wheel 42 are provided, in cooperation with the first slide rail 43 and the second auxiliary wheel 44, the movement track of the entire transport vehicle 2 can be restricted, and the movement is smoother and the positioning is more accurate.

[0040] In a specific embodiment of the present invention, see Figures 1-4 , the shape and size of the bottom plate 21 match the shape and size of the bottom surface of the material tank 3. For example, if the material tank is cylindrical and the bottom is circular, the bottom plate is set as a circular bottom plate;

[0041] The side plates are used to limit the material tank to prevent the material tank from shifting, so as to ensure safer and more reassuring during transportation. Therefore, the shape and size of the side plates match the shape and size of the material tank, and a certain gap is reserved.

[0042] In a specific embodiment of the present invention, see Figures 1-4, the side plate 22 is a grid plate, which can better observe the internal situation and check whether the material tank is placed flat. If there is waste in the transport vehicle, it can be discovered and cleaned in time.

[0043] In a specific embodiment of the present invention, see Figures 1-4 , a pick-and-place opening 221 is formed on the side plate 22, a swing door 222 is arranged on one side of the pick-and-place opening 221, a plug rod 223 is rotatably installed on the swing door 222, a slot 224 is arranged on the side plate 22, and the plug rod 223 is connected to or separated from the slot 224;

[0044] When the material tank 3 needs to be picked up or placed, the swing door 222 is opened, the material tank 3 is replaced, and then the swing door 222 is closed.

[0045] In a specific embodiment of the present invention, see Figures 1-4 , the traveling wheels 23 are universal wheels, and the first auxiliary wheel 43 and the second auxiliary wheel 44 are one-way wheels. The universal wheels 23 are provided to facilitate the movement of the transport vehicle on the ground, so as to better transport the full material tank to the designated position.

[0046] In a specific embodiment of the present invention, see Figures 1-4 , the present application is provided with both traveling wheels and auxiliary wheels at the bottom of the transport vehicle, and the contact point of the auxiliary wheels is higher than that of the traveling wheels, so that the transport vehicle has the dual functions of freely walking on the ground by relying on the traveling wheels and moving directionally by the cooperation of the first auxiliary wheel and the first track and the second auxiliary wheel and the second track when in the support base, and is more flexible in use;

[0047] At the same time, the support base is arranged on the ground, and the upper surface of the support base is flush with the ground, so that the transport vehicle can be aligned more conveniently and quickly when cooperating with the support base, which is more time-saving and labor-saving.

[0048] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A tank changing auxiliary mechanism for discharge of a reactor, characterized in that: It includes a support base and a transport vehicle, wherein the support base is detachably fixed on the ground, the transport vehicle is installed on the support base, the transport vehicle travels on the support base, and the transport vehicle is loaded with a material tank; The transport vehicle comprises a bottom plate, side plates and running wheels, wherein the side plates are mounted on the bottom plate and the running wheels are mounted on the bottom of the bottom plate; The walking wheel is in contact with the inner bottom of the supporting base; The bottom of the bottom plate of the transport vehicle is provided with a sliding structure.

2. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 1, characterized in that: The side of the support base for taking and placing materials is an open end, and the other three sides of the support base are respectively provided with a first baffle, a second baffle and a third baffle, and the first baffle, the second baffle and the third baffle are connected in sequence.

3. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 2, characterized in that: The sliding structure includes a first auxiliary wheel, a second auxiliary wheel, a first slide rail and a second slide rail; The first auxiliary wheel and the second auxiliary wheel are symmetrically arranged at the bottom of the base plate; The first slide rail and the second slide rail are symmetrically arranged on two sides of the support base adjacent to a side where materials are taken in and put out; The first auxiliary wheel is slidably installed in the first slide rail, and the second auxiliary wheel is slidably installed in the second slide rail.

4. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 1, characterized in that: The shape and size of the bottom plate match the shape and size of the bottom surface of the material tank; The shape and size of the side plate match the shape and size of the material tank.

5. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 1, characterized in that: The side panels are mesh panels.

6. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 1, characterized in that: The side plate is provided with a take-in and put-out opening, a side of the take-in and put-out opening is provided with an opening and closing door, a plug rod is rotatably mounted on the opening and closing door, a slot is provided on the side plate, and the plug rod is connected to or separated from the slot.

7. A tank changing auxiliary mechanism for discharge of a reactor as claimed in claim 3, characterized in that: The running wheel is a universal wheel, and the first auxiliary wheel and the second auxiliary wheel are unidirectional wheels.

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