Commercial vehicle roof fairing support, roof fairing and commercial vehicle

By designing an adjustable commercial roof shroud bracket, the height of the roof shroud is adjusted by using the mounting hinge and adjustable components, the problem of inability to match the height of the roof shroud in the prior art is solved, and the effect of maximizing the reduction of wind resistance and improving fuel economy is achieved.

CN222933982UActive Publication Date: 2025-06-03XUZHOU XCMG AUTOMOTIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422109526.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-03
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing commercial roof shroud bracket cannot adjust the height of the top shroud according to the roof height of the rear cabin for commercial vehicles of different purposes, resulting in the inability to ensure that the rear edge height of the top shroud is consistent with the roof height of the rear cabin, which cannot maximize and reduce wind resistance and improve fuel economy.

Method used

A commercial roof shroud bracket is designed, using mounting hinges, a first adjustable assembly and a second adjustable assembly. By adjusting these components, the rear edge height of the top shroud is consistent with the box top height of the rear cabin of the commercial vehicle.

Benefits of technology

By adjusting the height of the top shroud, it is matched with the roof height of the rear cabin of a commercial vehicle, which maximizes and reduces wind resistance and improves fuel economy. At the same time, the bracket structure is simple, light in weight, low cost and high reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a commercial vehicle top fairing support, a top fairing and a commercial vehicle. The support comprises an installation hinge, a top fairing and a support frame, wherein the installation hinge is used for hinging the front part of the top fairing with the top of a vehicle body of the commercial vehicle; the first adjustable assemblies and the second adjustable assemblies are used for enabling the height of the edge of the rear portion of the top flow guide cover to be relatively consistent with the height of the compartment top of a rear compartment of the commercial vehicle; one end of the first adjustable component is connected with the side part of the top fairing, and the other end is connected with the top of the commercial vehicle body; one end of the second adjustable component is connected with the rear part of the top fairing, and the other end is connected with the top of the commercial vehicle body. According to the utility model, the top fairing can be assembled to different heights according to different purposes of the commercial vehicle, so that the height of the rear edge of the top fairing is relatively consistent with the height of the top of the rear carriage, the fuel economy of the commercial vehicle is improved, and meanwhile, the bracket has the characteristics of simple structure, light weight, low production and manufacturing cost, high reliability and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of commercial vehicles, and particularly relates to a top fairing bracket, a top fairing and a commercial vehicle for a commercial vehicle. Background Technique

[0002] During the operation of a commercial vehicle, air resistance seriously affects the fuel economy of the commercial vehicle. Equipping a top fairing can effectively reduce the wind resistance coefficient of the commercial vehicle and improve the fuel economy of the commercial vehicle. However, if the height of the rear edge of the top fairing is not consistent with the height of the top of the rear compartment of the commercial vehicle, the performance of the top fairing in reducing wind resistance cannot be maximized. In the prior art, the top fairing bracket is generally fixed or adjustable. The height of the top fairing assembled by the fixed top fairing bracket is fixed, and the top fairing cannot be assembled to different heights according to different uses of the commercial vehicle (the heights of the tops of the rear compartments of commercial vehicles for different uses are different), and thus it is impossible to ensure that the height of the rear edge of the top fairing is relatively consistent with the height of the top of the rear compartment. The adjustable top fairing bracket is heavy, costly, and has a very complex structure, and is prone to failures. Content of the Utility Model

[0003] To solve the deficiencies in the prior art, the utility model provides a top fairing bracket, a top fairing and a commercial vehicle for a commercial vehicle, which can assemble the top fairing to different heights according to different uses of the commercial vehicle (the heights of the tops of the rear compartments of commercial vehicles for different uses are different), and thus ensure that the height of the rear edge of the top fairing is relatively consistent with the height of the top of the rear compartment, thereby improving the fuel economy of the commercial vehicle. At the same time, the bracket has the characteristics of simple structure, light weight, low production and manufacturing cost, and high reliability.

[0004] To achieve the above object, the technical solution adopted by the utility model is as follows:

[0005] In the first aspect, a top fairing bracket for a commercial vehicle is provided, including: a mounting hinge for hinging the front part of the top fairing to the top of the commercial vehicle body; a plurality of first adjustable components and second adjustable components for making the height of the rear edge of the top fairing relatively consistent with the height of the top of the rear compartment of the commercial vehicle; one end of the first adjustable component is connected to the side part of the top fairing, and the other end is connected to the top of the commercial vehicle body; one end of the second adjustable component is connected to the rear part of the top fairing, and the other end is connected to the top of the commercial vehicle body.

[0006] Further, the first adjustable component includes: a side mounting bracket for mounting on the top of the commercial vehicle body; a side connecting bracket with one end mounted on the side mounting bracket; the other end of the side connecting bracket is hinged to a transverse brace provided on the top fairing through a mounting hoop bracket.

[0007] Further, the side connection bracket is provided with several groups of first mounting holes with different heights, and the side connection bracket is connected to the side mounting bracket through the first mounting holes with a set height, so as to support the side part of the top fairing to be kept at the set height.

[0008] Further, the second adjustable assembly includes: an upper mounting seat for connecting with a rear mounting base arranged on the top fairing; a lower mounting seat hinged to the upper mounting seat, and the lower mounting seat is connected to the top of the commercial vehicle body.

[0009] Further, the lower mounting seat is provided with several groups of second mounting holes with different heights, and the lower mounting seat is connected to the top of the commercial vehicle body through the second mounting holes with a set height, so as to support the rear part of the top fairing to be kept at the set height.

[0010] Further, the second adjustable assembly further includes a rear connection bracket, one end of the rear connection bracket is connected to the lower mounting seat, and the other end is connected to the top of the commercial vehicle body.

[0011] Further, several groups of third mounting holes for connecting the rear connection bracket are arranged on the lower mounting seat.

[0012] Further, the number of groups of the first mounting holes, the second mounting holes and the third mounting holes is the same, and the distances between adjacent two groups of the first mounting holes, the distances between adjacent two groups of the second mounting holes and the distances between adjacent two groups of the third mounting holes correspond to each other one by one.

[0013] In a second aspect, a commercial vehicle top fairing is provided, and the commercial vehicle top fairing is configured with the commercial vehicle top fairing bracket described in the first aspect.

[0014] In a third aspect, a commercial vehicle is provided, and the commercial vehicle is configured with the commercial vehicle top fairing described in the second aspect.

[0015] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: the present utility model includes a mounting hinge for hinging the front part of the top fairing to the top of the commercial vehicle body, several first adjustable assemblies and second adjustable assemblies for making the height of the rear edge of the top fairing relatively consistent with the height of the top of the rear compartment of the commercial vehicle; the first adjustable assemblies and the second adjustable assemblies assemble the top fairing to different heights, so as to ensure that the height of the rear edge of the top fairing is relatively consistent with the height of the top of the rear compartment of the commercial vehicle, thereby improving the fuel economy of the commercial vehicle. At the same time, the bracket has the characteristics of simple structure, light weight, low production and manufacturing cost, and high reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic connection diagram of a commercial vehicle top fairing bracket and a top fairing provided by an embodiment of the present utility model;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the second adjustable component in the embodiment of the present utility model;

[0018] Figure 3 It is a structural schematic diagram of the top fairing in the embodiment of the present utility model;

[0019] Figure 4 It is a schematic diagram showing the installation of the top fairing on the top of the commercial vehicle body through the top fairing bracket in the embodiment of the present utility model;

[0020] Figure 5 It is a schematic diagram showing the connection relationship between the side mounting bracket and the top of the commercial vehicle body in the embodiment of the present utility model;

[0021] Figure 6 It is a schematic diagram showing the connection relationship between the second adjustable component and the top of the commercial vehicle body in the embodiment of the present utility model Figure 1 ;

[0022] Figure 7 It is a schematic diagram showing the connection relationship between the second adjustable component and the top of the commercial vehicle body in the embodiment of the present utility model Figure 2 ;

[0023] Figure 8 It is a planar structural schematic diagram of the second adjustable component in the embodiment of the present utility model;

[0024] Figure 9 It is a schematic diagram showing the connection relationship between the second adjustable component and the top of the commercial vehicle body in the embodiment of the present utility model Figure 3 ;

[0025] Figure 10 It is a schematic diagram showing the connection relationship between the mounting hinge and the front part of the top fairing in the embodiment of the present utility model Figure 1 ;

[0026] Figure 11 It is a schematic diagram showing the connection relationship between the mounting hinge and the front part of the top fairing in the embodiment of the present utility model Figure 2 ;

[0027] Figure 12 It is a schematic diagram showing the connection relationship between the front part of the top fairing and the top of the commercial vehicle body in the embodiment of the present utility model;

[0028] Figure 13 It is a schematic diagram showing the connection relationship between the rear part of the top fairing and the top of the commercial vehicle body in the embodiment of the present utility model;

[0029] Figure 14 It is a schematic diagram showing the connection relationship between the side part of the top fairing and the top of the commercial vehicle body in the embodiment of the present utility model;

[0030] Figure 15It is a schematic plan view of the side connection bracket in the embodiment of the utility model;

[0031] Figure 16 It is a schematic connection relationship diagram between the side connection bracket and the side part of the top fairing in the embodiment of the utility model;

[0032] Figure 17 Is Figure 4 The partial enlarged view of;

[0033] In the figure: 1. Top fairing; 11. Front mounting base; 12. Rear mounting base; 13. Horizontal brace; 2. Mounting hinge; 3. Side mounting bracket; 4. Side connection bracket; 41. First mounting hole; 51. Upper mounting seat; 52. Lower mounting seat; 521. Second mounting hole; 522. Third mounting hole; 53. Pin shaft; 6. Rear connection bracket; 7. Mounting hoop bracket. Specific embodiments

[0034] The present utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model, and cannot be used to limit the protection scope of the present utility model.

[0035] Embodiment 1

[0036] Such as Figures 1 to 17 As shown, a top fairing bracket for a commercial vehicle includes: a mounting hinge 2 for hinging the front part of the top fairing 1 to the top of the commercial vehicle body, and a number of first adjustable components and second adjustable components for keeping the height of the rear edge of the top fairing 1 relatively consistent with the height of the top of the rear compartment of the commercial vehicle; one end of the first adjustable component is connected to the side part of the top fairing 1, and the other end is connected to the top of the commercial vehicle body; one end of the second adjustable component is connected to the rear part of the top fairing 1, and the other end is connected to the top of the commercial vehicle body. The first adjustable component and the second adjustable component assemble the top fairing 1 to different heights, thereby ensuring that the height of the rear edge of the top fairing 1 is relatively consistent with the height of the top of the rear compartment of the commercial vehicle, thereby improving the fuel economy of the commercial vehicle.

[0037] Such as Figure 3 As shown, the front part of the top fairing 1 is provided with a front mounting base 11, the rear part is provided with a rear mounting base 12, and the rear part is also provided with a horizontal brace 13.

[0038] One end of the mounting hinge 2 is connected to the top of the commercial vehicle body, and the other end is connected to the front mounting base 11 provided on the front part of the top fairing 1.

[0039] The first adjustable component includes a side mounting bracket 3 for mounting on the top of the commercial vehicle body, and a side connection bracket 4 with one end mounted on the side mounting bracket 3; the other end of the side connection bracket 4 is hinged to the horizontal brace 13 provided on the top fairing 1 through a mounting hoop bracket 7.

[0040] The second adjustable component is structurally divided into upper and lower parts, namely an upper mounting seat 51 for connecting with a rear mounting base 12 arranged on the top fairing 1, and a lower mounting seat 52 hinged to the upper mounting seat 51 through a pin shaft 53; the lower mounting seat 52 is connected to the top of the commercial vehicle body; the upper mounting seat 51 and the lower mounting seat 52 can rotate around the axis of the pin shaft 53. During the process of assembling and connecting the rear mounting base 12 and the upper mounting seat 51 through bolts, the upper mounting seat 51 rotates and adjusts around the axis of the pin shaft 53, so as to ensure the fitting and matching of the mounting surfaces and mounting holes of the rear mounting base 12 and the upper mounting seat 51.

[0041] The top fairing 1 is mounted on the top of the commercial vehicle body through the commercial vehicle top fairing bracket described in the present utility model, as Figure 4 shown.

[0042] Such as Figure 5 shown, first, the side mounting bracket 3 is assembled to the top of the commercial vehicle body through bolts.

[0043] Such as Figure 6 、 Figure 7 shown, the second adjustable component is assembled to the top of the commercial vehicle body through bolts.

[0044] Such as Figure 8 shown, several groups of second mounting holes 521 with different heights are arranged on the lower mounting seat 52 of the second adjustable component ( Figure 8 in which N21 represents the first group of second mounting holes 521, N22 represents the second group of second mounting holes 521, and N23 represents the third group of second mounting holes 521), and the lower mounting seat 52 is connected to the top of the commercial vehicle body through the second mounting holes 521 with set heights, so as to support the rear part of the top fairing 1 to be kept at a set height; that is, when different second mounting holes 521 on the lower mounting seat 52 are assembled with the top of the commercial vehicle body through bolts, the second adjustable component can be assembled to different heights.

[0045] The second adjustable component further includes a rear connecting bracket 6, one end of the rear connecting bracket 6 is connected to the lower mounting seat 52, and the other end is connected to the top of the commercial vehicle body. Such as Figure 9 shown, the front and rear ends of the rear connecting bracket 6 are respectively connected to the lower mounting seat 52 and the top of the commercial vehicle body through bolts, which plays a role in supporting and strengthening the second adjustable component.

[0046] Several groups of third mounting holes 522 for connecting the rear connecting bracket 6 are arranged on the lower mounting seat 52. The number of groups of the third mounting holes 522 is the same as that of the second mounting holes 521, and the height difference between different groups of mounting holes is also the same, that is, the distance between adjacent two groups of second mounting holes and the distance between adjacent two groups of third mounting holes correspond one by one.

[0047] Such asFigures 10 to 13 As shown, first, one end of the mounting hinge 2 is assembled to the front mounting base 11 at the front of the top fairing 1 through bolts; then, the other end of the mounting hinge 2 and the entire top fairing 1 are assembled to the top of the commercial vehicle body through bolts. The top fairing 1 can rotate about the axis of the mounting hinge 2. Then, the rear mounting base 12 provided at the rear of the top fairing 1 is assembled and connected to the upper mounting seat 51.

[0048] During the process of assembling and connecting the rear mounting base 12 to the upper mounting seat 51 through bolts, the upper mounting seat 51 rotates and adjusts about the axis of the pin shaft 53, so as to ensure the fitting and matching of the mounting surfaces and mounting holes of the rear mounting base 12 and the upper mounting seat 51.

[0049] As Figure 14 shown, the side connection bracket 4 is assembled to the side mounting bracket 3 through bolts and nuts.

[0050] The side connection bracket 4 is provided with several groups of first mounting holes 41 with different heights. The side connection bracket 4 is connected to the side mounting bracket 3 through the first mounting holes 41 with a set height, and is used to support the side part of the top fairing 1 to be maintained at a set height. When assembling different first mounting holes 41 on the side connection bracket 4 through bolts, the side connection bracket 4 can be assembled to different heights. Moreover, the number of groups of the first mounting holes 41 is the same as that of the second mounting holes 521, and the height differences between different groups of mounting holes are also the same. As Figure 15 shown ( Figure 15 in the figure, N11 represents the first group of first mounting holes 41, N12 represents the second group of first mounting holes 41, and N13 represents the third group of first mounting holes 41). When assembling, it is necessary to determine the height of the top fairing 1 according to the height of the box top of the rear compartment of the commercial vehicle, and then determine which group of mounting holes with a set height in the first mounting holes 41 and the second mounting holes 521 need to be assembled.

[0051] The mounting hoop bracket 7 is clamped on the transverse brace 13 at the rear of the top fairing 1. Further, the side connection bracket 4 and the mounting hoop bracket 7 are assembled and connected through bolts and nuts. As Figure 16 shown.

[0052] When the mounting hoop bracket 7 is clamped on the transverse brace 13, the mounting hoop bracket 7 can rotate about the axis of the transverse brace 13. During the process of assembling and connecting the side connection bracket 4 and the mounting hoop bracket 7 through bolts and nuts, the mounting hoop bracket 7 rotates and adjusts about the axis of the transverse brace 13, so as to ensure the fitting and matching of the mounting surfaces and mounting holes of the side connection bracket 4 and the mounting hoop bracket 7.

[0053] In the present utility model, the side connection bracket 4 and the lower mounting seat 52 have multiple groups of mounting holes with different heights. When assembling the side connection bracket 4 and the lower mounting seat 52 through bolts at different mounting holes, the side connection bracket 4 and the lower mounting seat 52 can be assembled to different heights, thereby ensuring that the top fairing 1 is assembled to the same height as the top of the rear compartment of the commercial vehicle, maximizing the wind resistance reduction performance of the top fairing, and thus improving the fuel economy of the commercial vehicle. At the same time, the commercial vehicle top fairing bracket of the present utility model has the characteristics of simple structure, light weight, low production and manufacturing cost, and high reliability.

[0054] Embodiment 2

[0055] Based on the commercial vehicle top fairing bracket described in Embodiment 1, this embodiment provides a commercial vehicle top fairing, and the commercial vehicle top fairing is configured with the commercial vehicle top fairing bracket described in Embodiment 1.

[0056] Embodiment 3

[0057] Based on the commercial vehicle top fairing bracket described in Embodiment 1 and the commercial vehicle top fairing described in Embodiment 2, this embodiment provides a commercial vehicle, and the commercial vehicle is configured with the commercial vehicle top fairing bracket described in Embodiment 1 or the commercial vehicle top fairing described in Embodiment 2.

[0058] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art of this technology, without departing from the technical principle of the present utility model, several improvements and deformations can still be made, and these improvements and deformations should also be regarded as the protection scope of the present utility model.

Claims

1. A commercial vehicle roof deflector bracket, characterized in that: include: A mounting hinge (2) for articulating the front portion of the top fairing (1) to the top of the commercial vehicle body; A plurality of first adjustable components and second adjustable components for keeping the height of the rear edge of the top fairing (1) relatively consistent with the height of the top of the rear compartment of the commercial vehicle; One end of the first adjustable component is connected to the side of the top fairing (1), and the other end is connected to the top of the commercial vehicle body; One end of the second adjustable component is connected to the rear of the top air deflector (1), and the other end is connected to the top of the commercial vehicle body.

2. The commercial vehicle roof air deflector bracket according to claim 1, characterized in that: The first adjustable component comprises: A side mounting bracket (3) for mounting on top of a commercial vehicle body; A side connecting bracket (4) with one end mounted on the side mounting bracket (3); The other end of the side connection bracket (4) is hingedly connected to a transverse support rod (13) arranged on the top air duct (1) via a mounting hoop bracket (7).

3. The commercial vehicle roof air deflector bracket according to claim 2, characterized in that: The side connection bracket (4) is provided with a plurality of groups of first mounting holes (41) of different heights; the side connection bracket (4) is connected to the side mounting bracket (3) via the first mounting holes (41) of a set height, and is used to support the side portion of the top air duct (1) to maintain the set height.

4. The commercial vehicle roof air deflector bracket according to claim 3, characterized in that: The second adjustable component comprises: An upper mounting seat (51) for connecting to a rear mounting base (12) disposed on the top air duct (1); A lower mounting seat (52) is hinged to the upper mounting seat (51), and the lower mounting seat (52) is connected to the top of the commercial vehicle body.

5. The commercial vehicle roof air deflector bracket according to claim 4, characterized in that: The lower mounting seat (52) is provided with a plurality of groups of second mounting holes (521) of different heights, and the lower mounting seat (52) is connected to the top of the commercial vehicle body via the second mounting holes (521) of a set height, so as to support the rear portion of the top fairing (1) to be maintained at a set height.

6. The commercial vehicle roof air deflector bracket according to claim 4, characterized in that: The second adjustable component further comprises a rear connecting bracket (6), one end of the rear connecting bracket (6) being connected to the lower mounting seat (52) and the other end being connected to the top of the commercial vehicle body.

7. The commercial vehicle roof air deflector bracket according to claim 6, characterized in that: The lower mounting seat (52) is provided with a plurality of groups of third mounting holes (522) for connecting the rear connecting bracket (6).

8. The commercial vehicle roof air deflector bracket according to claim 7, characterized in that: The number of groups of the first mounting holes (41), the second mounting holes (521) and the third mounting holes (522) is the same, and the spacing between two adjacent groups of the first mounting holes, the spacing between two adjacent groups of the second mounting holes and the spacing between two adjacent groups of the third mounting holes correspond one to one.

9. A commercial vehicle roof deflector, characterized in that: The commercial vehicle roof deflector is provided with the commercial vehicle roof deflector bracket according to any one of claims 1 to 8.

10. A commercial vehicle, characterized in that: The commercial vehicle is equipped with the commercial vehicle roof deflector according to claim 9.