Full-automatic packaging system

By designing a fully automatic packaging system transportation, loading and packaging mechanism, the problems of insufficient compression firmness of cardboard and manual loading and unloading increase work burden are solved, and more efficient cardboard bundling and automated operations are achieved.

CN222934160UActive Publication Date: 2025-06-03广东圣大科技有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422083536.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-03
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing fully automatic packaging system has insufficient firmness when compressing the cardboard, which makes it easy to loosen and disperse during transportation. At the same time, staff need to manually load and unload, which increases workload and reduces efficiency.

Method used

A fully automatic packaging system is designed, including a transportation mechanism, a loading mechanism and a packaging mechanism. The transport mechanism realizes the conveying of cardboard through moving rollers and temporary rollers. The loading mechanism uses vacuum suction cups and push rods to automatically load, and the packaging mechanism binds and compresses the cardboard through the baling main machine, compression push rods and press plates.

Benefits of technology

The compression treatment of the cardboard improves the firmness of the bale host when bundling and packing, avoids loosening and dispersing, and reduces the workload of personnel through automatic loading and unloading, and improves the packaging efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222934160U_ABST
    Figure CN222934160U_ABST
Patent Text Reader

Abstract

The utility model discloses a full-automatic packing system which comprises a conveying mechanism, a feeding mechanism assembled on the top of the conveying mechanism and a packing mechanism assembled on one side of the conveying mechanism, the conveying mechanism comprises a moving frame and a temporary storage frame, and the utility model relates to the technical field of full-automatic packing. According to the full-automatic packing system, through cooperation of the two sets of packing main machines, the compression push rod and the pressing plate, the two sets of packing main machines can conduct packing treatment on stacked cartons, the compression push rod and the pressing plate can conduct compression treatment on multiple sets of paperboards, and the firmness of the packing main machines in the packing process is improved through compression of the paperboards; according to the paperboard packaging system, the situation that the paperboard is loosened and scattered in the conveying process is avoided, automatic feeding and discharging can be conducted on the paperboard by means of the movable grabbing frame and the material pushing rod, the workload of workers is greatly relieved through automatic feeding and discharging of the system, and the efficiency of the packaging system in the paperboard bundling and packaging process is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic packing, in particular to a full-automatic packing system. Background Technique

[0002] A full-automatic packing machine is a highly automated device, which is widely used in various industrial fields, especially in industries such as logistics, food, medicine, and chemical industry, for quickly and effectively packing and encapsulating products, parts or raw materials. After the cardboard is produced and processed, it also needs to be packed. Among them, the "fully automatic cardboard packing device" disclosed in the publication number: "CN214986285U" has solved the technical drawbacks that it is inconvenient to clamp the cardboard to be packed and cannot be quickly tightened or loosened, thus reducing the packing efficiency. However, in actual use, there are still many defects in packing systems with similar structures. For example, during the process of packing cardboard, it has the function of compressing it. When multiple groups of cardboard are stacked together, it will be fluffy, resulting in poor firmness when the system packs multiple groups of cardboard, affecting the quality of automatic cardboard packing. And during the operation, manual feeding and discharging by workers are required, which greatly increases the workload of the personnel and also reduces the efficiency of packing cardboard. Therefore, we have designed a full-automatic packing system to solve the above problems. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a full-automatic packing system, which solves the problems that the cardboard is not compressed during packing, resulting in low packing quality, and manual feeding and discharging by workers increase the workload.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: a full-automatic packing system, including a transportation mechanism and a feeding mechanism assembled on the top of the transportation mechanism, and a packing mechanism assembled on one side of the transportation mechanism. The transportation mechanism includes a moving frame and a temporary storage frame. A plurality of moving rollers are rotatably installed inside the moving frame, and a plurality of temporary storage rollers are rotatably installed inside the temporary storage frame. On one side of the bottom of the temporary storage frame, two sets of discharging push rods are fixedly installed, and discharging push plates are fixedly installed at the output ends of the two sets of discharging push rods.

[0005] The feeding mechanism includes a gantry. Two sets of first multi-section push rods are fixedly installed on the top of the gantry. The output ends of the two sets of first multi-section push rods are fixedly installed with second multi-section push rods. Two sets of assembly seats are fixedly installed on the top of the second multi-section push rods. The output ends of the two sets of assembly seats are fixedly installed with a grasping frame. A plurality of vacuum suction cups are fixedly installed on the outer side of the bottom of the grasping frame.

[0006] The packing mechanism includes a packing base, on the top of which two bundling main machines are fixedly installed. On the top of the two bundling main machines, bundling frames are fixedly installed. On both sides of the tops of the two bundling main machines, rollers are rotatably installed. Between the two bundling frames, a compression push rod is fixedly installed, and at the output end of the compression push rod, a pressing plate is fixedly installed.

[0007] Preferably, gear boxes are fixedly installed on the fronts of the moving frame and the temporary storage frame, and driving motors are fixedly installed on the fronts of the two gear boxes.

[0008] Preferably, an air pipe connected to a vacuum suction cup is fixedly installed on the outer side of the top of the grasping frame.

[0009] Preferably, maintenance plates are movably installed on one side of each of the two bundling main machines.

[0010] Preferably, auxiliary frame plates are fixedly installed on the outer sides of the two bundling main machines, and a connecting plate is fixedly installed between the two bundling main machines.

[0011] Preferably, leg frames are fixedly installed at the bottoms of the moving frame and the temporary storage frame, and foot plates are fixedly installed at the bottoms of the leg frames.

[0012] The utility model provides a full-automatic packing system. Compared with the prior art, the following beneficial effects are achieved:

[0013] In this full-automatic packing system, through the cooperation among the two bundling main machines, the compression push rod and the pressing plate, the two bundling main machines can bundle and pack the stacked cartons. The compression push rod and the pressing plate can compress multiple cardboard sheets. By compressing the cardboard sheets, the firmness of bundling and packing by the bundling main machines is improved, and the situation of loosening and scattering during transportation is avoided. With the help of the grasping frame and the pushing material push rod, automatic loading and unloading of the cardboard sheets can be carried out, and the work burden of personnel is greatly reduced by the automatic loading and unloading of the system, and the efficiency of bundling and packing the cardboard sheets by the packing system is improved. Description of the Drawings

[0014] Figure 1 is the overall structural schematic diagram of the utility model;

[0015] Figure 2 is the structural schematic diagram of the utility model;

[0016] Figure 3 is the structural schematic diagram of the utility model;

[0017] Figure 4 is the structural schematic diagram of the utility model;

[0018] Figure 5 is the structural schematic diagram of the utility model;

[0019] In the figure: 1. Transport mechanism; 101. Moving frame; 102. Temporary storage frame; 103. Moving roller; 104. Temporary storage roller; 105. Driving motor; 106. Gearbox; 107. Leg frame; 108. Foot plate; 2. Loading mechanism; 201. Gantry; 202. First multi-section push rod; 203. Assembly seat; 204. Second multi-section push rod; 205. Gripping frame; 206. Vacuum suction cup; 207. Air pipe; 3. Packing mechanism; 301. Packing seat; 302. Strapping main unit; 303. Strapping frame; 304. Maintenance plate; 305. Roller; 306. Pressing plate; 307. Compression push rod; 308. Auxiliary frame plate; 309. Connecting plate; 4. Discharging push rod; 401. Discharging push plate. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-5 The present invention provides a technical solution: a fully automatic packing system, including a transport mechanism 1 and a loading mechanism 2 assembled on the top of the transport mechanism 1, and a packing mechanism 3 assembled on one side of the transport mechanism 1. The transport mechanism 1 includes a moving frame 101 and a temporary storage frame 102. A plurality of moving rollers 103 are rotatably installed inside the moving frame 101, and a plurality of temporary storage rollers 104 are rotatably installed inside the temporary storage frame 102. Two discharging push rods 4 are fixedly installed on one side of the bottom of the temporary storage frame 102, and discharging push plates 401 are fixedly installed at the output ends of the two discharging push rods 4. The loading mechanism 2 includes a gantry 201. Two first multi-section push rods 202 are fixedly installed on the top of the gantry 201. A second multi-section push rod 204 is fixedly installed at the output end of the two first multi-section push rods 202. Two assembly seats 203 are fixedly installed at the top of the second multi-section push rod 204. A gripping frame 205 is fixedly installed at the output end of the two assembly seats 203. A plurality of vacuum suction cups 206 are fixedly installed on the outer side of the bottom of the gripping frame 205. The packing mechanism 3 includes a packing seat 301. Two strapping main units 302 are fixedly installed on the top of the packing seat 301. Two strapping frames 303 are fixedly installed on the top of the two strapping main units 302. Two rollers 305 are rotatably installed on both sides of the top of the two strapping main units 302. A compression push rod 307 is fixedly installed between the two strapping frames 303, and a pressing plate 306 is fixedly installed at the output end of the compression push rod 307.

[0022] Based on the above structure settings, this fully automatic packing system is composed of a transportation mechanism 1, a feeding mechanism 2, and a packing mechanism 3. Among them, the transportation mechanism 1 is a moving conveyor mechanism for cardboard, and through the transportation mechanism 1, the cardboard to be packed can be moved to a designated position. The feeding mechanism 2 is a feeding and grasping mechanism for cardboard, and with the help of the feeding mechanism 2, automatic feeding can be carried out during the system operation. The packing mechanism 3 is an automatic packing and bundling mechanism for cardboard. Specifically, during the working process, multiple sets of moving rollers 103 inside the moving frame 101 can move the cardboard onto the temporary storage rollers 104 at the top of the temporary storage frame 102. The gantry 201 is fixedly installed at the top of the temporary storage frame 102. Two sets of second multi-section push rods 204 can lower the grasping frame 205 through extension, and through multiple sets of vacuum suction cups 206 installed at the bottom of the grasping frame 205, the cardboard on the top of the temporary storage rollers 104 can be fixed by vacuum adsorption. Two sets of second multi-section push rods 204 can raise the grasping frame 205 and the cardboard adsorbed by the vacuum suction cups 206 through contraction. The two sets of second multi-section push rods 204 are fixedly installed at the output ends of two sets of first multi-section push rods 202 through the mounting seat 203. Thus, through the extension of the first multi-section push rods 202, the second multi-section push rods 204, the grasping frame 205, and the cardboard adsorbed by the vacuum suction cups 206 can be moved. The two sets of bundling main machines 302 are both fixedly installed on one side of the temporary storage frame 102 through the packing seats 301. Thus, when the two sets of first multi-section push rods 202 extend, the cardboard adsorbed by the vacuum suction cups 206 can be moved and placed on the tops of the two sets of bundling main machines 302, and stacking processing is carried out between the cardboard, thereby realizing the function of automatic feeding during the operation of the packing system. By automatic feeding, the work burden of personnel is greatly reduced, and the efficiency is improved compared with the traditional manual feeding. On the tops of the two sets of bundling main machines 302, bundling frames 303 that cooperate with them are fixedly installed, and on the tops of the brackets of the two sets of bundling frames 303, compression push rods 307 are fixedly installed. The compression push rods 307 can lower the pressing plates 306 through extension. Thus, through the cooperation of the compression push rods 307 and the pressing plates 306, the cardboard stacked on the tops of the two sets of bundling main machines 302 can be compressed. By compressing the cardboard during bundling, the quality of the system's packing of it can be improved, and the situation of loosening and scattering during the subsequent transportation of the packed cardboard can be avoided. The discharging push rod 4 can move the discharging push plate 401 through extension. Thus, through the discharging push rod 4 and the discharging push plate 401, the cardboard that has been packed on the two sets of bundling main machines 302 can be pushed out, and the rollers 305 can provide rolling support during the discharging of the cardboard, reducing the wear on the cardboard during discharging.

[0023] Further, gear boxes 106 are fixedly installed on the fronts of the moving rack 101 and the temporary storage rack 102, and drive motors 105 are fixedly installed on the fronts of the two groups of gear boxes 106. Among them, the gear disks inside the gear boxes 106 are respectively connected to the moving rollers 103 and the temporary storage rollers 104, so that the drive motors 105 can drive the moving rollers 103 and the temporary storage rollers 104 to rotate through the gear boxes 106 respectively.

[0024] Further, an air pipe 207 connected to the vacuum suction cup 206 is fixedly installed on the outer side of the top of the grasping rack 205. Among them, the air pipe 207 is connected to an external vacuum device, so that suction can be provided to the vacuum suction cup 206 during operation through the air pipe 207.

[0025] Further, maintenance plates 304 are movably installed on one side of the two groups of strapping main machines 302. Among them, the maintenance plates 304 can be closed and opened on one side of the strapping main machines 302, and the opening of the maintenance plates 304 facilitates filling the inside of the strapping main machines 302 with raw materials for strapping tapes.

[0026] Further, auxiliary support plates 308 are fixedly installed on the outer sides of the two groups of strapping main machines 302, and a connecting plate 309 is fixedly installed between the two groups of strapping main machines 302. Among them, the auxiliary support plates 308 and the connecting plate 309 can assist in supporting the cardboard on the top of the strapping main machines 302, increasing the stability of the strapping main machines 302 when supporting the cardboard.

[0027] Further, leg frames 107 are fixedly installed at the bottoms of the moving rack 101 and the temporary storage rack 102, and foot plates 108 are fixedly installed at the bottoms of the leg frames 107. Among them, the leg frames 107 can respectively support the moving rack 101 and the temporary storage rack 102, and the foot plates 108 increase the stress area at the bottoms of the leg frames 107, improving the stability of the leg frames 107 when supporting the moving rack 101 and the temporary storage rack 102.

[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic packaging system, characterized in that: The invention comprises a transport mechanism (1), a loading mechanism (2) mounted on the top of the transport mechanism (1), and a packaging mechanism (3) mounted on one side of the transport mechanism (1), wherein the transport mechanism (1) comprises a moving frame (101) and a temporary storage frame (102), wherein the moving frame (101) is internally rotatably mounted with a plurality of moving rollers (103), and the temporary storage frame (102) is internally rotatably mounted with a plurality of temporary storage rollers (104), and two sets of discharge push rods (4) are fixedly mounted on one side of the bottom of the temporary storage frame (102), and discharge push plates (401) are fixedly mounted on the output ends of the two sets of discharge push rods (4); The feeding mechanism (2) comprises a gantry (201), two groups of first multi-section push rods (202) are fixedly mounted on the top of the gantry (201), second multi-section push rods (204) are fixedly mounted on the output ends of the two groups of the first multi-section push rods (202), two groups of assembly seats (203) are fixedly mounted on the top of the second multi-section push rods (204), grabbing frames (205) are fixedly mounted on the output ends of the two groups of the assembly seats (203), and multiple groups of vacuum suction cups (206) are fixedly mounted on the outer side of the bottom of the grabbing frame (205); The packaging mechanism (3) comprises a packaging seat (301), two groups of packaging main machines (302) are fixedly mounted on the top of the packaging seat (301), packaging frames (303) are fixedly mounted on the tops of the two groups of packaging main machines (302), rollers (305) are rotatably mounted on both sides of the tops of the two groups of packaging main machines (302), a compression push rod (307) is fixedly mounted between the two groups of packaging frames (303), and a pressure plate (306) is fixedly mounted on the output end of the compression push rod (307).

2. A fully automatic packaging system according to claim 1, characterized in that: Gear boxes (106) are fixedly mounted on the front sides of the moving rack (101) and the temporary storage rack (102), and driving motors (105) are fixedly mounted on the front sides of the two sets of gear boxes (106).

3. A fully automatic packaging system according to claim 1, characterized in that: An air pipe (207) connected to the vacuum suction cup (206) is fixedly mounted on the outer side of the top of the grabbing frame (205).

4. A fully automatic packaging system according to claim 1, characterized in that: A maintenance plate (304) is movably mounted on one side of the two sets of the packaging main machines (302).

5. A fully automatic packaging system according to claim 1, characterized in that: Auxiliary frame plates (308) are fixedly installed on the outer sides of the two sets of the packaging main machines (302), and a connecting plate (309) is fixedly installed between the two sets of the packaging main machines (302).

6. A fully automatic packaging system according to claim 1, characterized in that: The bottoms of the movable rack (101) and the temporary storage rack (102) are both fixedly mounted with leg racks (107), and the bottoms of the leg racks (107) are both fixedly mounted with foot plates (108).

Citation Information

Patent Citations

  • Full-automatic paperboard packing device

    CN214986285U