Auxiliary piece collecting equipment for lead-acid storage battery pole plate production
By designing auxiliary sheet collection equipment for lead-acid battery plate production, the rotating whole sheet platform, lifting mechanism and boosting mechanism realize the mechanized transfer of the plate pallet, which solves the problem of workers repeatedly bent down and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421834996.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-30
AI Technical Summary
During the production process of lead-acid battery plates, workers need to bend over and organize and carry the pallets, resulting in an increase in work intensity and affecting production efficiency and product quality.
An auxiliary sheet collection device is designed, including a rotating whole sheet platform, a lifting mechanism and a boosting mechanism. By manually placing the plate tray on the rotating whole sheet platform, the control panel control platform and mechanism are used for mechanization transfer, so as to realize the automatic push of the plate tray to the sheet collection rack.
It effectively reduces the work intensity of workers, improves the efficiency of sheet collection, avoids the problem of workers repeatedly bent over in traditional methods, and improves production efficiency and product quality.
Smart Images
Figure CN222934770U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead - acid battery plate production, and particularly relates to an auxiliary sheet - collecting device for lead - acid battery plate production. Background Technique
[0002] At present, in the process of lead - acid battery plate production, workers need to first sort and collect the plates on the tray manually, and then carry the tray with the plates to the sheet - collecting rack. Although this method is simple, in the operation process, workers need to bend down repeatedly, which not only increases the working intensity of the workers, but also has a negative impact on production efficiency and the quality of the produced products in the long - term operation. Therefore, it is urgent to study an auxiliary sheet - collecting device for lead - acid battery plate production to solve the above problems. Content of the Utility Model
[0003] The utility model aims to provide an auxiliary sheet - collecting device for lead - acid battery plate production, and its purpose is to solve the technical problems raised in the above background technique.
[0004] To solve the above - mentioned technical problems, the utility model is realized through the following technical solutions:
[0005] The utility model is an auxiliary sheet - collecting device for lead - acid battery plate production, which includes control panels arranged on opposite sides of the sheet - collecting rack; the two control panels are respectively electrically connected to a rotating and leveling platform, a lifting mechanism, and a boosting mechanism; the two rotating and leveling platforms are respectively arranged on opposite sides of the sheet - collecting rack, and each rotating and leveling platform horizontally carries a plate tray; the two lifting mechanisms are respectively arranged on opposite sides of the sheet - collecting rack, and each lifting mechanism is used to carry and lift the plate tray pushed out from the adjacent rotating and leveling platform; the two boosting mechanisms are respectively installed on the two lifting mechanisms, and each boosting mechanism is used to push the plate tray on the lifting mechanism to the sheet - collecting rack.
[0006] As a preferred technical solution of the utility model, the rotating and leveling platform includes a bracket; a first servo - motor is vertically fixed at the top of the bracket; a rotating plate for carrying the plate tray is horizontally fixed on the output shaft of the first servo - motor; the rotating plate is arranged above the bracket; limiting bars are horizontally fixed on opposite side edges of the rotating plate.
[0007] As a preferred technical solution of the present utility model, the lifting mechanism includes an installation box with a side opening structure; a second servo motor is vertically fixed on the top wall of the installation box; the output shaft of the second servo motor penetrates through the top wall of the installation box and is coaxially fixed with a screw rod; the lower end of the screw rod is rotatably connected to the bottom wall of the installation box; a nut sleeve is in threaded cooperation with the screw rod; a connecting block is fixed on the nut sleeve; the connecting block is arranged at the side opening structure of the installation box; guide rails are vertically arranged on both opposite sides of the connecting block; both of the guide rails are fixed on the installation box; sliders are slidably connected to both of the guide rails; the two sliders are connected to the connecting block through a vertically arranged transmission frame; a bearing frame is horizontally fixed on the lower edge of the transmission frame; the bearing frame is arranged on one side of the transmission frame away from the screw rod; a plurality of rollers are rotatably connected side by side between the opposite edges of the bearing frame; the arrangement direction of the plurality of rollers is parallel to the pushing direction of the plate tray from the rotating and aligning platform to the lifting mechanism.
[0008] As a preferred technical solution of the present utility model, the boosting mechanism includes a positioning plate vertically fixed on one edge of the bearing frame away from the film receiving rack; a pair of cylinders are horizontally fixed on one side surface of the positioning plate; the output ends of both of the cylinders penetrate through the positioning plate and are connected through a boosting plate; the boosting plate is vertically arranged above the rollers.
[0009] The present utility model has the following beneficial effects:
[0010] In the present utility model, the plate tray is manually placed on the rotating and aligning platform. After the worker finishes sorting all the plates on the plate tray, the rotating and aligning platform is controlled by the control panel to drive the plate tray to rotate horizontally by 90°. Then, the plate tray is manually pushed from the rotating and aligning platform to the lifting mechanism. The lifting mechanism is controlled by the control panel to adjust the vertical position of the plate tray. Then, the boosting mechanism is controlled by the control panel to push the plate tray on the lifting mechanism to the film receiving rack, so as to realize the mechanical transfer of the plate tray carrying the plates to the film receiving rack. This not only effectively reduces the working intensity of the workers, but also ensures the film receiving efficiency, avoiding problems such as the workers having to bend down repeatedly in the traditional method, and has high market application value.
[0011] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 This is a schematic structural diagram of an auxiliary film collecting device for the production of lead-acid battery plates of the present utility model.
[0014] Figure 2 is Figure 1 the top view of the structure.
[0015] Figure 3 This is a schematic structural diagram of the film collecting rack of the present utility model.
[0016] Figure 4 This is a schematic structural diagram of the rotating whole plate platform of the present utility model.
[0017] Figure 5 This is a schematic structural diagram of the lifting mechanism of the present utility model.
[0018] Figure 6 This is a schematic structural diagram of the boosting mechanism of the present utility model.
[0019] In the attached drawings, the list of components represented by each label is as follows:
[0020] 1 - Film collecting rack, 2 - Control panel, 3 - Rotating whole plate platform, 4 - Plate tray, 5 - Lifting mechanism, 6 - Boosting mechanism, 101 - Support frame, 102 - Reinforcing rod, 103 - L-shaped strip, 301 - Bracket, 302 - First servo motor, 303 - Rotating plate, 304 - Limit strip, 501 - Installation box, 502 - Second servo motor, 503 - Screw rod, 504 - Nut sleeve, 505 - Connecting block, 506 - Guide rail, 507 - Slide block, 508 - Transmission frame, 509 - Bearing frame, 510 - Roller, 601 - Positioning plate, 602 - Cylinder, 603 - Boosting plate. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0022] Embodiment 1:
[0023] Please refer to Figure 1-2As shown in the figure, the utility model is an auxiliary sheet collecting device for the production of lead-acid battery plates, which includes control panels 2 arranged on opposite sides of the sheet collecting rack 1; the two control panels 2 are respectively electrically connected to a rotating whole sheet platform 3, a lifting mechanism 5 and a boosting mechanism 6; the two rotating whole sheet platforms 3 are respectively arranged on opposite sides of the sheet collecting rack 1, and a plate tray 4 is horizontally carried on each rotating whole sheet platform 3; the two lifting mechanisms 5 are respectively arranged on opposite sides of the sheet collecting rack 1, and each lifting mechanism 5 is used to carry and lift the plate tray 4 pushed out from the adjacent rotating whole sheet platform 3; the two boosting mechanisms 6 are respectively installed on the two lifting mechanisms 5, and each boosting mechanism 6 is used to push the plate tray 4 on the lifting mechanism 5 to the sheet collecting rack 1. When in use, the plate tray 4 is placed on the rotating whole sheet platform 3 manually. After the worker arranges all the plates on the plate tray 4, the control panel 2 is used to control the rotating whole sheet platform 3 to drive the plate tray 4 to rotate horizontally by 90°. Then the plate tray 4 is manually pushed from the rotating whole sheet platform 3 to the lifting mechanism 5. The control panel 2 is used to control the lifting mechanism 5 to adjust the up and down position of the plate tray 4. Then the control panel 2 is used to control the boosting mechanism 6 to push the plate tray 4 on the lifting mechanism 5 to the sheet collecting rack 1, so as to realize the mechanical transfer of the plate tray 4 carrying the plates to the sheet collecting rack 1, which not only effectively reduces the working intensity of the workers, but also ensures the sheet collecting efficiency and avoids problems such as the workers having to bend down repeatedly in the traditional method.
[0024] Among them, as Figure 3 shown, the sheet collecting rack 1 is a conventional structure in the art; the sheet collecting rack 1 includes a pair of support frames 101 arranged vertically side by side; the two support frames 101 are connected by a plurality of reinforcing bars 102; a plurality of L-shaped bars 103 are horizontally fixed on each of the two support frames 101 from top to bottom; the plurality of L-shaped bars 103 are all arranged between the two support frames 101, and a placement space for the plate tray 4 is formed between the two L-shaped bars 103 at the same horizontal position; the plate tray 4 is placed on the horizontal section of the L-shaped bar 103. When in use, the plate tray 4 is placed on the horizontal section of the L-shaped bar 103, so as to realize the sheet collecting process of the plates.
[0025] Among them, as Figure 4As shown, the rotating entire platform 3 includes a conventional bracket 301 in the art; a first servo motor 302 is vertically bolted to the top of the bracket 301; an output shaft of the first servo motor 302 is horizontally bolted with a rotating plate 303 for carrying the plate tray 4; the rotating plate 303 is arranged above the bracket 301; limiting strips 304 are horizontally bolted to opposite sides of the rotating plate 303. During use, by horizontally placing the plate tray 4 on the rotating plate 303, after the worker finishes sorting all the plates on the plate tray 4, the first servo motor 302 is controlled to operate through the control panel 2 to drive the rotating plate 303 to rotate horizontally by 90°, and then the plate tray 4 is manually pushed from the rotating entire platform 3 to the lifting mechanism 5. The limiting strips 304 can effectively guide the movement of the plate tray 4, thus ensuring the transfer efficiency and effect of the plates.
[0026] Embodiment 2:
[0027] On the basis of Embodiment 1, as Figure 5-6As shown in the figure, the lifting mechanism 5 includes an installation box 501 with a side opening structure; the top wall of the installation box 501 is vertically bolted with a second servo motor 502; the output shaft of the second servo motor 502 penetrates the top wall of the installation box 501 with a clearance and is coaxially fixed with a screw rod 503 through a conventional coupling in the art; the lower end of the screw rod 503 is rotatably connected to the bottom wall of the installation box 501; a nut sleeve 504 is in threaded cooperation with the screw rod 503; a connecting block 505 is bolted to the nut sleeve 504; the connecting block 505 is arranged at the side opening structure of the installation box 501; guide rails 506 are vertically arranged on both opposite sides of the connecting block 505; both guide rails 506 are bolted to the installation box 501; sliders 507 are slidably connected to both guide rails 506; a transmission frame 508 is vertically arranged between the two sliders 507 and the connecting block 505, that is, the transmission frame 508 is bolted to the two sliders 507 and the connecting block 505; the lower edge of the transmission frame 508 is horizontally welded with a bearing frame 509; the bearing frame 509 is arranged on the side of the transmission frame 508 away from the screw rod 503; a plurality of rollers 510 are rotatably connected side by side between the opposite edges of the bearing frame 509; the arrangement direction of the plurality of rollers 510 is parallel to the pushing direction of the plate tray 4 from the rotating and integrating platform 3 to the lifting mechanism 5; the boosting mechanism 6 includes a positioning plate 601 vertically welded on an edge of the bearing frame 509 away from the film receiving rack 1; a pair of conventional cylinders 602 in the art are horizontally bolted to one side surface of the positioning plate 601; the output ends of both cylinders 602 penetrate the positioning plate 601 with a clearance and are connected through a boosting plate 603; the boosting plate 603 is vertically arranged above the rollers 510. During use, when the rotating plate 303 corresponds to the bearing frame 509 in position, the worker pushes the plate tray 4 from the rotating and integrating platform 3 to the rollers 510. The rollers 510 can effectively reduce the pushing force of the plate tray 4. Then, the second servo motor 502 is controlled by the control panel 2 to work to drive the screw rod 503 to rotate, so that the nut sleeve 504 drives the bearing frame 509 to move up and down through the connecting block 505 and the transmission frame 508, so that the plate tray 4 corresponds to the film receiving rack 1 in position. Then, the cylinders 602 are controlled by the control panel 2, so that the cylinders 602 drive the boosting plate 603 to approach the film receiving rack 1, thereby pushing the plate tray 4 from the bearing frame 509 to the L-shaped strip 103 on the film receiving rack 1, thus realizing the transfer of the plates and effectively ensuring the film receiving efficiency.
[0028] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. An auxiliary film collecting device for lead-acid battery plate production, comprising a control panel (2) arranged on opposite sides of a film collecting frame (1); characterized in that: The two control panels (2) are electrically connected to a rotating whole-piece platform (3), a lifting mechanism (5) and a boosting mechanism (6); the two rotating whole-piece platforms (3) are respectively arranged on opposite sides of a film receiving frame (1), and each rotating whole-piece platform (3) is horizontally loaded with a plate tray (4); the two lifting mechanisms (5) are respectively arranged on opposite sides of the film receiving frame (1), and each lifting mechanism (5) is used to carry and lift a plate tray (4) pushed out from an adjacent rotating whole-piece platform (3); the two boosting mechanisms (6) are respectively installed on the two lifting mechanisms (5), and each boosting mechanism (6) is used to push the plate tray (4) on the lifting mechanism (5) to the film receiving frame (1).
2. The auxiliary sheet collecting device for lead-acid battery plate production according to claim 1, characterized in that: The rotating whole-plate platform (3) comprises a bracket (301); a first servo motor (302) is vertically fixed on the top of the bracket (301); a rotating plate (303) for carrying an electrode plate tray (4) is horizontally fixed to the output shaft of the first servo motor (302); the rotating plate (303) is arranged above the bracket (301); and limiting strips (304) are horizontally fixed to opposite sides of the rotating plate (303).
3. The auxiliary sheet collecting device for lead-acid battery plate production according to claim 1 or 2, characterized in that: The lifting mechanism (5) comprises an installation box (501) with a side opening structure; a second servo motor (502) is vertically fixed to the top wall of the installation box (501); an output shaft of the second servo motor (502) passes through the top wall of the installation box (501) and is coaxially fixed with a screw rod (503); the lower end of the screw rod (503) is rotatably connected to the bottom wall of the installation box (501); a screw sleeve (504) is threadedly engaged on the screw rod (503); a connecting block (505) is fixed on the screw sleeve (504); the connecting block (505) is arranged at the side opening structure of the installation box (501); guide rails (506) are vertically arranged on opposite sides of the connecting block (505); The guide rails (506) are both fixed on the installation box (501); the two guide rails (506) are both slidably connected with a slider (507); the two sliders (507) are connected to the connection block (505) via a vertically arranged transmission frame (508); a bearing frame (509) is horizontally fixed to the lower edge of the transmission frame (508); the bearing frame (509) is arranged on the side of the transmission frame (508) away from the screw rod (503); a plurality of rollers (510) are rotatably connected side by side between the opposite edges of the bearing frame (509); the arrangement direction of the plurality of rollers (510) is arranged parallel to the pushing direction of the electrode tray (4) from the rotating whole-piece platform (3) to the lifting mechanism (5).
4. The auxiliary sheet collecting device for lead-acid battery plate production according to claim 3, characterized in that: The boosting mechanism (6) comprises a positioning plate (601) vertically fixed on an edge of a supporting frame (509) away from the film receiving frame (1); a pair of cylinders (602) are horizontally fixed on one side of the positioning plate (601); the output ends of the two cylinders (602) both pass through the positioning plate (601) and are connected through a boosting plate (603); the boosting plate (603) is vertically arranged above the roller (510).