Crane inspection and detection device
By using a combination of pressure sensor, controller and electric telescopic rod in the crane inspection and detection device, the function of automatically adjusting the flaw detector angle is realized, solving the problem that the prior art cannot be automatically adjusted, and improving the accuracy and efficiency of detection.
Patent Information
- Application Number
- CN202421860956.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing crane inspection and testing devices cannot automatically adjust the angle of the flaw detector according to the vertical changes of the wire rope.
A crane inspection and testing device is designed, using a combination of pressure sensor, controller and electric telescopic rod to detect the vertical changes of the wire rope through the pressure sensor. The controller drives the electric telescopic rod to automatically adjust the angle of the flaw detector.
It realizes automatic adjustment of the flaw detector angle when the verticality of the wire rope changes, improving the accuracy and efficiency of detection.
Smart Images

Figure CN222935061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crane inspection and detection, in particular to a crane inspection and detection device. Background Technique
[0002] The working characteristic of lifting equipment is intermittent movement, that is, in a working cycle, the corresponding mechanisms of actions such as material taking, transporting, and unloading work alternately. Cranes are more and more widely developed and used in the market. The wire rope varieties used in supporting cranes include phosphating coated wire ropes, galvanized wire ropes, and smooth wire ropes.
[0003] At present, most of the commonly used crane inspection and detection devices in this field are in an independent form. When in use, the detection device is installed on the crane, and then the wire rope is detected and flaw detected through the detection device. At the same time, most detection devices also have the function of angle adjustment, and the angle of the flaw detector can be adjusted according to the change of the wire rope to better detect the wire rope. However, the angle of the flaw detector of this type of crane inspection and detection device is adjusted manually during adjustment, and it is impossible to automatically adjust the angle of the flaw detector according to the vertical change of the wire rope during the operation of the wire rope.
[0004] For example, the Chinese authorized utility model patent with the publication number of CN220930756U is a crane inspection and detection device in the prior art. The wire rope flaw detector in the prior art needs the user to adjust the angle through a hydraulic press.
[0005] Therefore, we propose a crane inspection and detection device. Content of the Utility Model
[0006] One technical problem to be solved by this application is that the prior art cannot automatically adjust the angle of the flaw detector according to the vertical change of the wire rope.
[0007] To solve the above technical problem, the embodiment of this application provides a crane inspection and detection device, including a protection box. A second mounting plate is arranged on the inner top of the protection box. A wire rope flaw detector is installed on the top of the second mounting plate. One end of the bottom of the second mounting plate is hinged with a support block. A pressure sensor is installed at the other end of the bottom of the second mounting plate. An electric telescopic rod is installed inside the protection box. The output end of the electric telescopic rod is connected to the pressure sensor. The support block is installed on the inner bottom of the protection box;
[0008] Wherein the pressure sensor is electrically connected to the electric telescopic rod through a controller arranged inside the protection box.
[0009] In some embodiments, hinge brackets are arranged at both ends of the bottom of the second mounting plate. One of the second mounting plates is hinged to the support block, the top of the other hinge bracket is connected to the pressure sensor, and the bottom is hinged to the output end of the electric telescopic rod.
[0010] In some embodiments, it further includes a bottom plate and a column. The column is installed on the top of the bottom plate, a support plate is provided at the top of the column, and the protection box is installed on the top of the support plate.
[0011] In some embodiments, a hydraulic cylinder is arranged inside the column, and the output end of the hydraulic cylinder is connected to the bottom of the support plate.
[0012] In some embodiments, a first sliding groove is installed inside the protection box. A slider is slidably installed inside the first sliding groove. A first mounting plate is fixedly installed on the top of the slider. The support block and the electric telescopic rod are both installed on the first mounting plate. The first mounting plate is fixed to the slider by screws. One end of the first sliding groove penetrates through the protection box;
[0013] One end of the protection box is hingedly installed with a box door.
[0014] In some embodiments, a second sliding groove is formed on one side of the protection box. A connecting rod is slidably connected inside the second sliding groove. A connecting block is provided at one end of the slider, and one end of the connecting rod is fixedly connected to the connecting block.
[0015] In some embodiments, a lead screw is rotatably installed on one side inside the protection box. A nut seat is fitted on the lead screw. The other end of the connecting rod is connected to the nut seat. The second sliding groove communicates with the inside of the protection box;
[0016] A driving motor is installed inside the protection box, and the output end of the driving motor is fixedly connected to one end of the lead screw.
[0017] The utility model at least has the following beneficial effects: The crane inspection and detection device can achieve the effect of automatically adjusting the angle of the wire rope flaw detector through the arranged pressure sensor, controller and electric telescopic rod. When the verticality of the wire rope changes, the wire rope presses down one end of the wire rope detector or moves upward to reduce the pressure on one end of the wire rope flaw detector. At this time, after the pressure sensor detects the pressure change, the controller starts the electric telescopic rod, and the electric telescopic rod drives one end of the wire rope flaw detector to move up and down, thereby achieving the purpose of automatically adjusting the angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a first three-dimensional structure schematic diagram of the utility model;
[0019] Figure 2 This is the second three - dimensional structure diagram of the present utility model;
[0020] Figure 3 This is the internal structure diagram of the protection box in the present utility model;
[0021] Figure 4 This is the top view of the protection box in the present utility model;
[0022] Figure 5 This is the cross - sectional view of the column in the present utility model;
[0023] Figure 6 This is the cross - sectional view of the protection box in the present utility model.
[0024] In the figure: 1 - bottom plate; 2 - column; 3 - protection box; 4 - box door; 5 - wire rope flaw detector; 6 - support plate; 7 - first chute; 8 - slider; 9 - first mounting plate; 10 - second chute; 11 - connecting rod; 12 - connecting block; 13 - support block; 14 - second mounting plate; 15 - electric telescopic rod; 16 - hinge frame; 17 - pressure sensor; 18 - hydraulic cylinder; 19 - lead screw; 20 - nut seat; 21 - drive motor. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.
[0026] Embodiment 1: Please refer to Figure 1-6 , the present utility model provides a technical solution: A crane inspection and testing device, including a protection box 3. A second mounting plate 14 is arranged on the inner top of the protection box 3. A wire rope flaw detector 5 is installed on the top of the second mounting plate 14. One end of the bottom of the second mounting plate 14 is hinged with a support block 13, and the other end of the bottom of the second mounting plate 14 is installed with a pressure sensor 17. An electric telescopic rod 15 is installed inside the protection box 3. The output end of the electric telescopic rod 15 is connected to the pressure sensor 17, and the support block 13 is installed on the inner bottom of the protection box 3; wherein the pressure sensor 17 is electrically connected to the electric telescopic rod 15 through a controller arranged inside the protection box 3; both ends of the bottom of the second mounting plate 14 are provided with hinge frames 16. One second mounting plate 14 is hinged with the support block 13, and the top of the other hinge frame 16 is connected to the pressure sensor 17 and the bottom is hinged with the output end of the electric telescopic rod 15;
[0027] It also includes a bottom plate 1 and a column 2. The column 2 is installed on the top of the bottom plate 1. A support plate 6 is provided at the top of the column 2, and the protection box 3 is installed on the top of the support plate 6. A hydraulic cylinder 18 is arranged inside the column 2, and the output end of the hydraulic cylinder 18 is connected to the bottom of the support plate 6.
[0028] A technical solution provided in this embodiment is as follows: During use, the bottom plate 1 is installed on the crane through screws, and then the wire rope flaw detector 5 is sleeved on the wire rope. The wire rope is safely monitored by the wire rope flaw detector 5. When the verticality of the wire rope changes, the wire rope presses down one end of the wire rope detector 5 or moves upward to reduce the pressure on one end of the wire rope flaw detector 5. At this time, after the pressure sensor 17 detects the pressure change, it starts the electric telescopic rod 15 through the controller. The electric telescopic rod 15 drives one end of the wire rope flaw detector 5 to move up and down, thereby achieving the purpose of automatic angle adjustment, which is convenient to use and can ensure the monitoring quality of the wire rope. The overall height of the device can be adjusted by the provided hydraulic cylinder 18.
[0029] As a preferred solution of this embodiment: A first chute 7 is installed inside the protection box 3. A slider 8 is slidably installed inside the first chute 7. A first mounting plate 9 is fixedly installed on the top of the slider 8. The support block 13 and the electric telescopic rod 15 are both installed on the first mounting plate 9. The first mounting plate 9 is fixed to the slider 8 by screws. The first chute 7 penetrates through one end of the protection box 3. A box door 4 is hingedly installed at one end of the protection box 3.
[0030] Specifically, the provided first chute 7 enables the slider 8 and the wire rope flaw detector 5 to slide. When replacement is needed, the provided box door 4 is opened, and then the slider 8 and the wire rope flaw detector 5 are moved out of the inside of the protection box 3 through the chute 7. The screws connecting the first mounting plate 9 and the slider 8 are removed inside, and then the first mounting plate 9 and the wire rope flaw detector 5 can be disassembled, which is convenient for replacement and maintenance.
[0031] Embodiment 2: Please refer to Figure 1-6 , based on the above-mentioned Embodiment 1, in this embodiment: A second chute 10 is opened on one side of the protection box 3. A connecting rod 11 is slidably connected inside the second chute 10. One end of the slider 8 is provided with a connecting block 12, and one end of the connecting rod 11 is fixedly connected to the connecting block 12. One side inside the protection box 3 is rotatably installed with a lead screw 19. A nut seat 20 is fitted on the lead screw 19. The other end of the connecting rod 11 is connected to the nut seat 20. The second chute 10 is communicated with the inside of the protection box 3. A driving motor 21 is installed inside the protection box 3, and the output end of the driving motor 21 is fixedly connected to one end of the lead screw 19.
[0032] A technical solution provided by this embodiment is as follows: when it is necessary to disassemble the first mounting plate 9 and the wire rope flaw detector 5, the first mounting plate 9 can be automatically moved out by starting the driving motor 21 to drive the lead screw 19 to rotate, which is convenient for disassembly. The box door 4 is installed through a torsion spring. When the first mounting plate 9 moves, it will push the box door 4 to move. The nut seat 20 and the connecting rod 11 are provided to facilitate the movement of the slider 8.
[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crane inspection and detection device, comprising a protection box (3), characterized in that: A second mounting plate (14) is arranged at the inner top of the protection box (3), a wire rope flaw detector (5) is installed at the top of the second mounting plate (14), a support block (13) is hinged at one end of the bottom of the second mounting plate (14), a pressure sensor (17) is installed at the other end of the bottom of the second mounting plate (14), an electric telescopic rod (15) is installed inside the protection box (3), an output end of the electric telescopic rod (15) is connected to the pressure sensor (17), and the support block (13) is installed at the inner bottom of the protection box (3); The pressure sensor (17) is electrically connected to the electric telescopic rod (15) via a controller arranged inside the protection box (3).
2. The crane inspection and detection device according to claim 1 is characterized in that: Both ends of the bottom of the second mounting plate (14) are provided with articulated frames (16), one of which is hinged to the support block (13), and the top of the other articulated frame (16) is connected to the pressure sensor (17), and the bottom is hinged to the output end of the electric telescopic rod (15).
3. The crane inspection and detection device according to claim 1 is characterized in that: It also comprises a base plate (1) and a column (2), wherein the column (2) is mounted on the top of the base plate (1), a support plate (6) is arranged on the top of the column (2), and the protection box (3) is mounted on the top of the support plate (6).
4. The crane inspection and detection device according to claim 3 is characterized in that: A hydraulic cylinder (18) is arranged inside the column (2), and an output end of the hydraulic cylinder (18) is connected to the bottom of the support plate (6).
5. The crane inspection and detection device according to claim 1, characterized in that: A first slide groove (7) is installed inside the protection box (3), a slider (8) is slidably installed inside the first slide groove (7), a first mounting plate (9) is fixedly installed on the top of the slider (8), the support block (13) and the electric telescopic rod (15) are both installed on the first mounting plate (9), the first mounting plate (9) is fixed on the slider (8) by screws, and the first slide groove (7) passes through one end of the protection box (3); A box door (4) is hingedly mounted on one end of the protection box (3).
6. The crane inspection and detection device according to claim 5, characterized in that: A second slide groove (10) is provided on one side of the protection box (3), a connecting rod (11) is slidably connected inside the second slide groove (10), a connecting block (12) is provided at one end of the slider (8), and one end of the connecting rod (11) is fixedly connected to the connecting block (12).
7. The crane inspection and detection device according to claim 6, characterized in that: A lead screw (19) is rotatably mounted on one side of the interior of the protection box (3), a nut seat (20) is mounted on the lead screw (19), the other end of the connecting rod (11) is connected to the nut seat (20), and the second slide groove (10) is connected to the interior of the protection box (3); A driving motor (21) is installed inside the protection box (3), and an output end of the driving motor (21) is fixedly connected to one end of the lead screw (19).
Citation Information
Patent Citations
Crane inspection and detection device
CN220930756U