Opening device of edge jacquard

By using a cam assembly to drive the rotor assembly for intermittent movement in the opening device of the side jacquard machine, the problems of short static time and fixed opening size of the existing device are solved, and dynamic adjustment of the opening size and improvement of the weaving speed efficiency are achieved.

CN222935614UActive Publication Date: 2025-06-03LU FENG WEAVING & DYEING CO LTD
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Patent Information

Application Number
CN202421608686.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-03
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When the opening device of the existing side jacquard machine moves at a constant speed, the stationary time is short and the opening size is fixed, causing the sword head to scrape the colored line, affecting the weaving speed efficiency and increasing costs.

Method used

The cam assembly is used to drive the rotor assembly to perform intermittent movement, extend the rest time of the opening, and change the size of the opening through the shape and movement of the cam to avoid the sword head scraping and breaking the color line.

Benefits of technology

It effectively extends the static time of the opening, dynamically adjusts the opening size according to the motion conditions, improves the weaving speed efficiency, reduces costs and labor, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an edge jacquard shedding device, which belongs to the technical field of textile machinery, and comprises a box body, a cam component and a rotor component are arranged in the box body, the cam component and the rotor component are both rotatably connected with the box body, the cam component is driven by a motor to rotate, and the cam component is in contact with the rotor component. The rotor assembly is rotationally connected with the connecting rod, and the connecting rod can drive the jacquard machine faucet to realize heald lifting motion; according to the opening device of the edge jacquard, the rotor assembly is driven by the cam assembly to do intermittent movement, so that the static time of an opening is prolonged, and the size of the opening can be changed according to the shape and the movement condition of a cam; according to the utility model, a clear opening can be provided for selvedge varieties with higher weaving difficulty, so that the condition that a rapier head scrapes off color threads is avoided, the speed efficiency can be effectively improved, the weaving cost and the labor capacity of a station turner are reduced, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to an opening device for an edge-letter jacquard machine, belonging to the technical field of textile machinery. Background Technique

[0002] The edge-letter jacquard machine is a textile machine that can weave words or patterns at the edge of the fabric; the working principle of the edge-letter jacquard machine is to control the interweaving mode of the warp and weft to form a specific pattern or text at the edge of the fabric. When the warp and weft are interwoven, the heald lifting movement needs to be realized through an opening device, that is, according to the requirements of the fabric organization, the warp is divided into upper and lower layers to form a shed so that the weft can be introduced for interweaving.

[0003] The existing opening device makes a uniform circular motion with a circular positioning disk, and drives the connecting heald frame to realize the heald lifting movement through a connecting rod; due to the uniform circular motion, when the heald is lifted, the stationary time of the opening is short, and the size of the opening is fixed, resulting in the sword head often scraping and breaking the color threads on both sides when weaving the edge-letter variety, seriously affecting the weaving speed and efficiency, increasing the weaving cost, not only increasing the workload of the weavers on the machine, but also bringing quality problems such as broken defects and wrong threading to the woven products. Content of the Utility Model

[0004] According to the deficiencies in the above prior art, the technical problem to be solved by the utility model is: to provide an opening device for an edge-letter jacquard machine, which can extend the stationary time of the opening, and the size of the opening can be changed according to the movement situation, avoiding the situation that the sword head scrapes and breaks the color thread, and improving the weaving speed and efficiency.

[0005] The opening device for the edge-letter jacquard machine described in the utility model includes a box body, a cam assembly and a rotor assembly are arranged inside the box body, both the cam assembly and the rotor assembly are rotatably connected to the box body, the cam assembly is driven by a motor to rotate, the cam assembly contacts the rotor assembly and can drive the rotor assembly to make intermittent movements, the rotor assembly is rotatably connected to a connecting rod, and the connecting rod can drive the heald frame of the jacquard machine to realize the heald lifting movement.

[0006] The technical solution of the utility model is to provide an opening device for an edge-letter jacquard machine, which drives the rotor assembly to make intermittent movements through the cam assembly to extend the stationary time of the opening, and the size of the opening can be changed according to the shape and movement situation of the cam, avoiding the situation that the sword head scrapes and breaks the color thread, and improving the weaving speed and efficiency.

[0007] Preferably, the cam assembly is fixed on the main shaft, the main shaft is rotatably connected to the box body through a bearing, and the main shaft is driven by a motor to rotate.

[0008] Furthermore, an induction block is installed on the main shaft, fins are provided on the induction block, and a proximity switch for detecting the position of the fins of the induction block is installed near the induction block. After the proximity switch detects the fins, a heald lifting signal is sent to the terminal of the edge-weaving machine.

[0009] Preferably, rollers are installed on both the front and back sides of the rotor assembly. The cam assembly is composed of two cams connected side by side with a dislocation. The two rollers are in alternating rolling contact with the edges of the two cams.

[0010] Further, the box body includes a rear shell and a cover plate. The rear shell and the cover plate are hermetically connected. Oil filling ports for adding lubricating oil are provided on both the rear shell and the cover plate, and when not in use, the oil filling ports are blocked by plug A.

[0011] Preferably, a clamping shaft sleeve is rotatably connected to the connecting rod. The clamping shaft sleeve is connected with an output shaft, and the output shaft is used for connecting the jacquard head of a jacquard loom.

[0012] Preferably, calibration holes for calibrating positions are provided on the cam assembly, and a plurality of positioning holes for cooperating with the calibration holes are provided on the cover plate. When not in use, the positioning holes are blocked by plug B.

[0013] Preferably, lubricating oil is filled in the box body. The lubricating oil can reduce the friction between the rotor assembly and the cam assembly and is beneficial for heat dissipation.

[0014] The beneficial effects of the present utility model compared with the prior art are as follows:

[0015] For the shedding device of the edge letter jacquard loom of the present utility model, the rotor assembly is driven by the cam assembly to perform intermittent motion, so as to extend the stationary time of the shed, and the size of the shed can be changed according to the shape and motion condition of the cam; the present utility model can provide a clear shed for the weaving varieties with relatively difficult weaving, so as to avoid the situation that the sword head cuts off the colored thread, can effectively improve the vehicle speed efficiency, reduce the weaving cost and the labor amount of the weavers at the station, and improve the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is one of the structural schematic diagrams of the present utility model;

[0017] Figure 2 is the second structural schematic diagram of the present utility model;

[0018] Figure 3 is the cross-sectional view of the present utility model;

[0019] Figure 4 is the three-dimensional view of the rotor assembly;

[0020] Figure 5 is the three-dimensional view of the cam assembly;

[0021] Figure 6 is the three-dimensional view of the induction block.

[0022] In the figure: 1. Box body; 2. Plug A; 3. Induction block; 4. Main shaft; 5. Proximity switch; 6. Output shaft; 7. Rear shell; 8. Clamping bushing; 9. Connecting rod; 10. Cover plate; 11. Plug B; 12. Rotor assembly; 13. Cam assembly; 14. Roller; 15. Calibration hole; 16. Finned strip. Specific implementation mode

[0023] The following further describes the present utility model in conjunction with specific embodiments.

[0024] However, the description of the present utility model is only an embodiment of structural and functional descriptions, and the scope of rights of the present utility model is not limited by the embodiments described in the text.

[0025] For example, multiple embodiments can have various changes and various forms. It should be understood that the scope of rights of the present utility model includes equivalents that can implement the technical idea.

[0026] As Figures 1 to 6 As shown, this embodiment is achieved through the following technical solutions: It includes a box body 1, inside which a cam assembly 13 and a rotor assembly 12 are arranged. Both the cam assembly 13 and the rotor assembly 12 are rotatably connected to the box body 1. The cam assembly 13 is driven by a motor to rotate. The cam assembly 13 contacts the rotor assembly 12 and can drive the rotor assembly 12 to perform intermittent motion. The rotor assembly 12 is rotatably connected to a connecting rod 9, and the connecting rod 9 can drive the jacquard head of the loom to achieve the heald lifting motion.

[0027] In this embodiment, the cam assembly 13 is fixed on the main shaft 4. The main shaft 4 is rotatably connected to the box body 1 through bearings. The main shaft 4 is driven by a motor, thereby driving the cam assembly 13 to rotate. An induction block 3 is installed on the main shaft 4. Finned strips 16 are provided on the induction block 3. A proximity switch 5 for detecting the position of the finned strip of the induction block is installed near the induction block 3. After the proximity switch 5 detects the finned strip 16, it sends a heald lifting signal to the terminal of the edge knitting machine.

[0028] Rollers 14 are installed on both the front and back sides of the rotor assembly 12. The cam assembly 13 is composed of two cams connected in a side-by-side and offset manner. The two rollers 14 alternately roll and contact the edges of the two cams. The box body 1 includes a rear shell 7 and a cover plate 10. The rear shell 7 and the cover plate 10 are sealed and connected. Oil filling ports for filling lubricating oil are provided on both the rear shell 7 and the cover plate 10. When the oil filling ports are not in use, they are blocked by plugs A 2.

[0029] A clamping shaft sleeve 8 is rotatably connected to the connecting rod 9, and the clamping shaft sleeve 8 is connected to an output shaft 6 which is used to connect the jacquard machine head. A calibration hole 15 for calibrating the position is provided on the cam assembly 13, and three positioning holes for cooperating with the calibration hole 15 are provided on the cover plate 10. When the positioning holes are not in use, they are blocked by a plug B11. EP320# lubricating oil is filled in the box body 1, and the lubricating oil can reduce the friction between the rotor assembly 12 and the cam assembly 13 and is conducive to heat dissipation.

[0030] The working process of the present utility model is as follows:

[0031] 1. After the device is assembled, it is first calibrated. During calibration, pins are respectively passed through the three positioning holes on the cover plate 10, and the cam assembly 13 is rotated to make the pins penetrate into the calibration holes 15 on the cam assembly 13 to ensure that the edge knitting machine is synchronized with the edge letter jacquard machine during the heald level time;

[0032] 2. After calibration, the positioning holes are blocked by the plug B11, and EP320# lubricating oil is filled;

[0033] 3. The motor is started, and the motor drives the cam assembly 13 to rotate through the main shaft 4. The cam assembly 13 drives the rotor assembly 12 to perform intermittent motion. The rotor assembly 12 then drives the jacquard machine head to realize the heald lifting motion through the connecting rod 9 and the clamping shaft sleeve 8; when the fin 16 of the induction block rotates to approach the proximity switch 5, the proximity switch 5 sends a heald lifting signal to the edge knitting machine terminal, and the edge knitting machine terminal controls the sword head to introduce the weft thread for interweaving.

[0034] Certainly, the above content is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of the embodiments of the present utility model. The present utility model is not limited to the above examples either. Equivalent changes and improvements made by those of ordinary skill in the art within the essence of the present utility model shall fall within the scope covered by the patent of the present utility model.

Claims

1. A shedding device for a side-shaped jacquard machine, characterized in that: The invention comprises a housing (1), wherein a cam assembly (13) and a rotor assembly (12) are arranged inside the housing (1), wherein the cam assembly (13) and the rotor assembly (12) are both rotatably connected to the housing (1), wherein the cam assembly (13) is driven to rotate by a motor, wherein the cam assembly (13) is in contact with the rotor assembly (12) and can drive the rotor assembly (12) to perform intermittent motion, and wherein the rotor assembly (12) is rotatably connected to a connecting rod (9).

2. The opening device of the edge jacquard machine according to claim 1 is characterized in that: The cam assembly (13) is fixed on the main shaft (4), the main shaft (4) is rotatably connected to the housing (1) via a bearing, and the main shaft (4) is driven to rotate by a motor.

3. The opening device of the edge jacquard machine according to claim 2 is characterized in that: The main shaft (4) is provided with a sensing block (3), a fin (16) is provided on the sensing block (3), and a proximity switch (5) for detecting the position of the fin of the sensing block is installed near the sensing block (3).

4. The opening device of the edge jacquard machine according to claim 1 is characterized in that: Rollers (14) are installed on both the front and back surfaces of the rotor assembly (12), and the cam assembly (13) is composed of two cams connected side by side and staggered, and the two rollers (14) are in alternating rolling contact with the edges of the two cams.

5. The opening device of the edge jacquard machine according to claim 2, characterized in that: The box body (1) comprises a rear shell (7) and a cover plate (10), the rear shell (7) and the cover plate (10) are sealed and connected, and both the rear shell (7) and the cover plate (10) are provided with a refueling port for filling lubricating oil, and the refueling port is blocked by a screw plug A (2) when not in use.

6. The opening device of the edge jacquard machine according to claim 1, characterized in that: The connecting rod (9) is rotatably connected with a clamping sleeve (8), the clamping sleeve (8) is connected with an output shaft (6), and the output shaft (6) is used to connect with the faucet of the jacquard machine.

7. The opening device of the edge jacquard machine according to claim 5, characterized in that: The cam assembly (13) is provided with a calibration hole (15) for calibrating the position, and the cover plate (10) is provided with a plurality of positioning holes used in conjunction with the calibration hole (15). When the positioning holes are not in use, they are blocked by a screw plug B (11).

8. The opening device of the edge jacquard machine according to claim 1, characterized in that: The box body (1) is filled with lubricating oil for reducing friction and dissipating heat.