Laser bag opening, folding and sewing all-in-one machine
By designing a laser bag-opening and folding bag sewing machine, including a folding edge pressing station, a laser bag-opening station and a sewing device that can be translated left and right, the problems of complex operation and low production efficiency in the prior art are solved, and efficient processing and high-quality sewing of multiple accessories are achieved.
Patent Information
- Application Number
- CN202421610914.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-09
AI Technical Summary
When the existing automatic bag opening machine is processed and sewn with accessories multiple times, the operation is complicated, the production efficiency is low, and it occupies a large space above the workbench, making it difficult to meet the needs of high-quality sewing and efficient production.
A laser bag-opening and folding bag sewing machine is designed, including a folding edge pressing and ironing station, a laser bag-opening station, a first sewing station and a second sewing station. Combined with a bag-opening edge folding device, a laser cutting device, a load transfer device and a sewing device, the sewing device can be translated left and right for multiple sewing processing, simplifying operation and saving workbench space.
The need for sewing and processing of accessories has been achieved for multiple times. It is simple to operate, avoids the sewing time occupied by the placement of accessories, significantly improves production and processing efficiency, saves space above the workbench, and improves the sewing quality.
Smart Images

Figure CN222935657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bag opening machines, in particular to a laser bag opening, folding and sewing integrated machine. Background Art
[0002] Taking the processing of clothing bag openings as an example, it is necessary to first open the bag opening and then sew the corresponding fabric accessories. At present, automatic bag opening machines are used for processing in the industry. The folding mechanism commonly configured on automatic bag opening machines is arranged above the workbench, which requires a large amount of space above the workbench.
[0003] For example, CN 114855373 A discloses a bag opening machine for clothing bag openings, including a frame with a workbench, a support frame, a sewing machine, a laser cutting mechanism, a folding mechanism, a clamping mechanism, a shaping mechanism, and a sliding mechanism. The sliding mechanism is arranged below the workbench; the laser cutting mechanism and the folding mechanism are sequentially arranged on the support frame; the workbench is provided with a strip-shaped through hole along the direction of the laser cutting mechanism and the folding mechanism as a sliding channel. The shaping mechanism and the clamping mechanism are symmetrically arranged above the workbench. The vertical plate passes through the sliding channel, and the upper and lower ends of the vertical plate are respectively connected to the overall connection formed by the sliding mechanism, the shaping mechanism, and the clamping mechanism. The overall connection formed by the shaping mechanism and the clamping mechanism can be respectively moved to the laser cutting mechanism, the sewing machine, or the folding mechanism through the sliding mechanism; the laser cutting mechanism is used to cut the fabric into pocket pieces, the folding mechanism folds the pocket pieces, the clamping mechanism is used to clamp and fix the clothing fabric to be processed, and the shaping mechanism presses and shapes the clothing fabric and the bag lip and moves it to the lower part of the sewing machine for stitching.
[0004] For this kind of bag opening machine for clothing bag openings, the sewing machine is fixed on the front right side of the workbench, and it is mainly applicable to products that can only be sewn and processed once. If different accessories need to be sewn twice on the product, after sewing once, the clamping mechanism and the shaping mechanism return to the loading position, then accessories are loaded on the clamping mechanism and the shaping mechanism, and then transferred to the lower part of the sewing machine for stitching. Its operation is relatively troublesome, loading accessories takes time, and the production efficiency is low. Moreover, this kind of bag opening machine with an upper folding mechanism occupies a large amount of space above the workbench, and it is not convenient to press and shape the folded edge part of the bag opening, making it difficult to meet the requirements of manufacturers with higher sewing quality and production efficiency.
[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Content of the Utility Model
[0006] In view of this, in view of the deficiencies of the existing technology, the main purpose of the present utility model is to provide a laser bag opening, folding and sewing integrated machine, which meets the requirements of multiple accessory sewing and processing, has a simple operation, avoids occupying sewing time due to placing accessories, and effectively improves the production and processing efficiency.
[0007] To achieve the above object, the utility model adopts the following technical solutions:
[0008] A laser bag opening and bag folding sewing integrated machine, comprising:
[0009] A frame; a workbench surface is arranged on the frame, and a hemming and pressing station, a laser bag opening station, a first sewing station and a second sewing station are sequentially arranged on the workbench surface from left to right; a first through groove penetrating up and down is arranged on the workbench surface corresponding to the hemming and pressing station;
[0010] A bag mouth hemming device;
[0011] A laser cutting device; the laser cutting device is located on the right side of the bag mouth hemming device;
[0012] A transfer device; the transfer device can move left and right back and forth between the hemming and pressing station, the laser bag opening station, the first sewing station and the second sewing station;
[0013] A sewing device; the sewing device includes a separately arranged upper sewing head device and a lower rotating shuttle device. The upper sewing head device includes a sewing needle assembly and a first sewing driving unit for driving the sewing needle assembly. The lower rotating shuttle device includes a rotating shuttle assembly and a second sewing driving unit for driving the rotating shuttle assembly; the sewing device can move left and right back and forth between the first sewing station and the second sewing station to perform sewing processing at the first sewing station and the second sewing station respectively.
[0014] As a preferred solution, the bag mouth hemming device, the laser cutting device, the transfer device and the sewing device are all arranged on the frame.
[0015] As a preferred solution, the sewing device shares the same set of left and right translation driving units;
[0016] Alternatively, the upper sewing head device and the lower rotating shuttle device are each controlled to move left and right by separate drives. The upper sewing head device is driven to move left and right by a first left and right translation driving unit, and the lower rotating shuttle device is driven to move left and right by a second left and right translation driving unit.
[0017] As a preferred solution, the lower rotating shuttle device is connected with a rotating shuttle lifting driving unit, and the rotating shuttle lifting driving unit drives the lower rotating shuttle device to move up and down, and the lower rotating shuttle device and the rotating shuttle lifting driving unit move left and right together.
[0018] As a preferred solution, the first sewing station and the second sewing station are two stations where accessories can be placed. A plurality of adsorption holes are arranged on the workbench surface corresponding to the first sewing station and the second sewing station to facilitate adsorption positioning after the accessories are placed.
[0019] As a preferred solution, two stop portions with a left - right spacing are provided at the rear sides corresponding to the first sewing station and the second sewing station on the workbench surface. The stop portions are controlled to lift by corresponding lifting cylinders. Moreover, an avoidance hole is provided on the workbench surface for the corresponding stop portion to extend out. The avoidance hole is designed as a long strip extending in the left - right direction, so that the left - right position of the stop portion is adjustable. The telescopic rod of the lifting cylinder extends upward and is drivingly connected to a base. A translation adjustment cylinder is provided on the base, and the telescopic rod of the translation adjustment cylinder extends in the left - right direction and is drivingly connected to the stop portion.
[0020] As a preferred solution, the bag - mouth hemming device includes an ironing mechanism and a hemming mechanism.
[0021] The ironing mechanism is located above the workbench surface. The ironing mechanism includes a first lifting drive unit, a second lifting drive unit, an ironing portion, and a material - pushing portion. The first lifting drive unit drives the material - pushing portion to displace up and down relative to the ironing portion, so that the material - pushing portion can extend downward and retract upward into the first through - slot. The second lifting drive unit drives the first lifting drive unit, the ironing portion, and the material - pushing portion to displace up and down together.
[0022] The hemming mechanism is located below the workbench surface. The hemming mechanism includes a first hemming mechanism and a second hemming mechanism. The first hemming mechanism includes a left hemming knife, a right hemming knife arranged opposite to each other on the left and right, and a first hemming drive unit. The first hemming drive unit drives the left hemming knife and the right hemming knife to displace closer to each other and farther away from each other in the left - right direction. The second hemming mechanism includes a front hemming knife, a rear hemming knife arranged opposite to each other in the front and rear, and a second hemming drive unit. The second hemming drive unit drives the front hemming knife and the rear hemming knife to displace closer to each other and farther away from each other in the front - rear direction.
[0023] As a preferred solution, the hemming mechanism further includes a third lifting drive unit, and the third lifting drive unit drives the first hemming mechanism and the second hemming mechanism to displace up and down together.
[0024] As a preferred solution, the transfer device includes a tray and a pressing frame; the pressing frame is located above the tray, and the pressing frame is connected to a pressing frame displacement driving unit, which drives the pressing frame to translate and move up and down relative to the tray; a second through groove penetrating up and down is provided on the tray, the tray is located above the plane where the workbench surface is located, and the tray is connected to a fourth lifting driving unit, and the third lifting driving unit drives the transfer device to move up and down relative to the plane where the workbench surface is located; in addition, the transfer device is further connected to a left and right translation driving unit, and the left and right translation driving unit drives the transfer device to translate left and right along the plane where the workbench surface is located.
[0025] As a preferred solution, two sets of adjusting mechanisms are provided on the tray, and the adjusting mechanism includes an adjusting cylinder, a first connecting rod, a second connecting rod and an L-shaped piece; an obliquely extending portion extends outwards at the corner of the L-shaped piece; the telescopic rod of the adjusting cylinder extends forward along the Y-axis direction, the front end of the telescopic rod is hinged to the rear end of the first connecting rod, the front end of the first connecting rod is hinged to the outer end of the second connecting rod, and the inner end of the second connecting rod is hinged to the outer end of the obliquely extending portion. The second through groove is formed by enclosing two L-shaped pieces, and the size of the second through groove is controlled by the adjusting cylinder.
[0026] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions, it is mainly by providing a workbench surface on the frame, and a hemming and pressing station, a laser bag opening station, a first sewing station and a second sewing station are sequentially arranged from left to right on the workbench surface. Combined with the settings of the bag mouth hemming device, the laser cutting device, the transfer device and the sewing device. In particular, the sewing device can translate left and right back and forth between the first sewing station and the second sewing station to perform sewing processing at the first sewing station and the second sewing station respectively. In this way, the accessories can be placed at the first sewing station and the second sewing station respectively, meeting the requirements of multiple accessory sewing processing, with simple operation, avoiding occupying sewing time due to placing accessories, and effectively improving the production and processing efficiency.
[0027] Secondly, the pressing and ironing mechanism is cleverly arranged above the workbench surface, and the hemming mechanism is arranged below the workbench surface, realizing hemming operation below the workbench surface, effectively saving the space above the workbench surface, making the equipment structure more compact, and being able to press and shape the bag mouth hemming part during hemming, so that the hemming has a good retention effect, the creases are obvious and regular, which is beneficial to improving the quality of subsequent sewing processing.
[0028] To more clearly elaborate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the drawings and specific embodiments. Description of the Drawings
[0029] Figure 1 is a three-dimensional view of the bag-opening machine according to an embodiment of the present utility model;
[0030] Figure 2 is the first front view of the bag-opening machine according to an embodiment of the present utility model;
[0031] Figure 3 is the second front view of the bag-opening machine according to an embodiment of the present utility model (in the state where the housing is hidden);
[0032] Figure 4 is the third front view of the bag-opening machine according to an embodiment of the present utility model (the frame and the housing are hidden, only the main functional components and the workbench surface are shown);
[0033] Figure 5 is Figure 4 a three-dimensional state view of the shown structure;
[0034] Figure 6 is a three-dimensional view of the bag mouth hemming device according to an embodiment of the present utility model;
[0035] Figure 7 is another three-dimensional view of the bag mouth hemming device according to an embodiment of the present utility model;
[0036] Figure 8 is a three-dimensional view of the transfer device according to an embodiment of the present utility model;
[0037] Figure 9 is a partial structure view of the bag-opening machine according to an embodiment of the present utility model;
[0038] Figure 10 is a view of a bag-opening cut according to an embodiment of the present utility model.
[0039] Description of the attached drawing reference numerals: working table surface 10, first through groove 11, pressing and ironing mechanism 20, first lifting drive unit 21, second lifting drive unit 22, pressing and ironing part 23, material pushing part 24, lifting seat 25, hemming mechanism 30, left hemming knife 31, right hemming knife 32, first hemming drive unit 33, front hemming knife 34, rear hemming knife 35, second hemming drive unit 36, bag mouth hemming device 100, transfer device 200, sewing device 300, machine frame 400, laser cutting device 500, chassis 401, rear side frame 402, cover plate 403, hemming and pressing station A, laser bag opening station B, first sewing station C, second sewing station D, adsorption hole 1, needle hole plate 2, stop part 3, lifting cylinder 4, avoidance hole 5, base 6, translation adjustment cylinder 7, tray 201, pressing frame 202, second through groove 203, fourth lifting drive unit 204, first left and right translation drive unit 205, second left and right translation drive unit 205’, adjustment mechanism 206, adjustment cylinder 2061, first connecting rod 2062, second connecting rod 2063, L-shaped piece 2064, obliquely extending part 2065, guide groove 2011, upper sewing head device 301, lower rotating shuttle device 302, first left and right guide rails 4021, second left and right guide rails 4011, rotating shuttle lifting drive unit 3021, edge a, annular area b. Detailed implementation manners
[0040] Please refer to Figures 1 to 10 as shown, which shows the specific structure of the embodiment of the present utility model.
[0041] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0042] A laser bag-opening and bag-folding sewing integrated machine includes a bag mouth hemming device 100, a transfer device 200, and a sewing device 300. The bag mouth hemming device 100 is the same as the bag mouth hemming device 100 described above. After the bag mouth is hemmed, the fabric is transferred to the sewing station by the transfer device 200, and the sewing device 300 sews the fabric. Usually, at least one or more layers of fabric are sewn and connected at the hemmed part, and the number of sewing times is one or more. Specifically in this embodiment, the bag-opening machine includes a machine frame 400 and a bag mouth hemming device 100, a laser cutting device 500, a transfer device 200, and a sewing device 300 arranged on the machine frame 400. The bag mouth hemming device 100 is the same as the bag mouth hemming device 100 described above. In this embodiment, the machine frame 400 includes a bottom frame 401 and a rear side frame 402. The workbench surface 10 is arranged on the top of the bottom frame 401, and the rear side frame 402 extends upward from the position on the top of the bottom frame 401 near the rear side, so that: the rear side frame 402 is located behind the workbench surface 10. A cover plate 403 is arranged on the bottom frame 401 and the rear side frame 402 to play a role of covering and protecting.
[0043] On the workbench surface 10, a hemming and pressing station A, a laser bag-opening station B, a first sewing station C, and a second sewing station D are arranged from left to right. The first sewing station C and the second sewing station D are two stations where fabrics can be placed. Corresponding to the first sewing station C and the second sewing station D on the workbench surface 10, a number of adsorption holes 1 are provided to facilitate adsorption positioning after the fabric is placed. Corresponding to the first sewing station C and the second sewing station D on the workbench surface 10, a needle hole plate 2 is provided. The needle hole plate 2 is detachably installed on the workbench surface 10 (an installation window is reserved on the workbench surface 10). Further, corresponding to the first sewing station C and the second sewing station D on the workbench surface 10, two stop portions 3 with a left-right spacing are provided at the rear side. The stop portions 3 are controlled to lift by corresponding lifting cylinders 4. The lifting cylinders 4 are arranged below the workbench surface 10. The upper stop portions protrude above the workbench surface 10. The operator can place the fabric between the two stop portions 3 corresponding to the first sewing station C and the second sewing station D respectively, which is convenient for quickly aligning and placing the fabric. An avoidance hole 5 is provided on the workbench surface 10 for the corresponding stop portion 3 to protrude. Usually, the avoidance hole 5 is designed as a long strip extending left and right, so that the left and right positions of the stop portion 3 can be adjusted, thereby meeting the alignment placement of fabrics of a certain size. For example: The telescopic rod of the lifting cylinder 4 extends upward and is drivingly connected to a base 6. A translation adjustment cylinder 7 is provided on the base 6. The telescopic rod of the translation adjustment cylinder 7 extends in the left-right direction and is drivingly connected to the stop portion 3. In this way, the relative position of the stop portion 3 in the left-right direction is automatically adjusted by using the translation adjustment cylinder 7, and the lifting cylinder 4 controls the lifting height of the stop portion 3.
[0044] The bag mouth hemming device 100 includes a pressing and ironing mechanism 20 and a hemming mechanism 30; a first through groove 11 penetrating up and down is arranged on the workbench surface 10; the pressing and ironing mechanism 20 is located above the workbench surface 10; the hemming mechanism 30 is located below the workbench surface 10. Compared with the traditional way of arranging the hemming mechanism 30 above the workbench surface 10, the space above the workbench surface 10 is effectively saved. Specifically: the pressing and ironing mechanism 20 includes a first lifting drive unit 21, a second lifting drive unit 22, a pressing and ironing part 23 and a material pushing part 24; the first lifting drive unit 21 drives the material pushing part 24 to move up and down relative to the pressing and ironing part 23, so that the material pushing part 24 can extend downward and withdraw upward from the first through groove 11; the second lifting drive unit 22 drives the first lifting drive unit 21, the pressing and ironing part 23 and the material pushing part 24 to move up and down together, and the pressing and ironing part 23 is located above the workbench surface 10. During operation, the bottom end of the pressing and ironing part 23 presses on the fabric, so that the hemming retention effect is good, the creases are obvious and regular, which is beneficial to improving the quality of subsequent sewing processing; the pressing and ironing part 23 is arranged in a rectangular ring structure, the material pushing part 24 is movably located in the inner through hole of the ring structure up and down, and the bottom surface of the ring structure of the pressing and ironing part 23 serves as the pressing and ironing surface. During pressing and ironing, steam is sprayed onto the hemmed part of the fabric, and the pressing and ironing surface has a relatively high temperature, which forms a hot press with the fabric and plays a role in heat setting the hemmed part. During hot pressing, the bottom of the hemmed part is also pressed upward by the tops of the corresponding left hemming knife, right hemming knife, front hemming knife and rear hemming knife. Therefore, it is equivalent to the hemmed part being clamped and shaped up and down. The pressing and ironing mechanism 20 further includes a lifting seat 25, the first lifting drive unit 21 is arranged on the lifting seat 25, the pressing and ironing part 23 is arranged on the lifting seat 25, and the second lifting drive unit 22 is connected to the lifting seat 25 to drive the lifting seat 25 to move up and down. For example, the second lifting drive unit 22 uses a motor to drive a gear to rotate around the Y-axis, and the rotation of the gear drives a vertical rack to lift along the Z-axis, and the vertical rack is connected to the lifting seat 25.The hemming mechanism 30 includes a first hemming mechanism 30 and a second hemming mechanism 30; the first hemming mechanism 30 includes a left hemming knife 31, a right hemming knife 32 arranged on the left and right sides opposite to each other, and a first hemming driving unit 33. The first hemming driving unit 33 drives the left hemming knife 31 and the right hemming knife 32 to move towards each other in the left-right direction and approach directly below the first through groove 11, and move away from each other in the opposite direction to fold the left and right side materials of the bag opening of the fabric to the left and right respectively; the second hemming mechanism 30 includes a front hemming knife 34, a rear hemming knife 35 arranged on the front and rear sides opposite to each other, and a second hemming driving unit 36. The second hemming driving unit 36 drives the front hemming knife 34 and the rear hemming knife 35 to move towards each other in the front-rear direction and approach directly below the first through groove 11, and move away from each other in the opposite direction to fold the front and rear side materials of the bag opening of the fabric to the front and rear respectively. The first hemming driving unit 33 and the second hemming driving unit 36 both include a forward and reverse motor and a lead screw driven by the forward and reverse motor to rotate. Two internally threaded sliders are respectively sleeved on the lead screw in a threaded connection manner; the two internally threaded sliders of the first hemming driving unit 33 are respectively connected to the left hemming knife 31 and the right hemming knife 32, and the two internally threaded sliders of the second hemming driving unit 36 are respectively connected to the front hemming knife 34 and the rear hemming knife 35; when the forward and reverse motor drives the lead screw to rotate forward, the two internally threaded sliders on the lead screw move towards each other and approach along the lead screw; when the forward and reverse motor drives the lead screw to rotate in reverse, the two internally threaded sliders on the lead screw move away from each other in the opposite direction along the lead screw. The hemming mechanism 30 further includes a third lifting driving unit 37, and the third lifting driving unit 37 drives the first hemming mechanism 30 and the second hemming mechanism 30 to move up and down together. When moving up to the position, it is directly below the first through groove 11.
[0045] The transfer device 200 can travel back and forth between the hemming and ironing station A, the laser bag opening station B, the first sewing station C, and the second sewing station D. The transfer device 200 includes a tray 201 and a pressing frame 202; the pressing frame 202 is located above the tray 201, and the pressing frame 202 is connected to a pressing frame displacement driving unit, which drives the pressing frame 202 to translate and move up and down relative to the tray 201; a second through groove 203 that penetrates up and down is provided on the tray 201, the tray 201 is located above the plane where the workbench surface 10 is located, and the tray 201 is connected to a fourth lifting driving unit 204, which drives the transfer device 200 to move up and down relative to the plane where the workbench surface 10 is located; and, the transfer device 200 is further connected to a left and right translation driving unit 205, which drives the transfer device 200 to translate left and right along the plane where the workbench surface 10 is located. The pressing frame displacement driving unit includes a pressing frame front and back displacement driving unit and a pressing frame up and down displacement driving unit; the pressing frame front and back displacement driving unit drives the pressing frame 202 to move back and forth, and the pressing frame up and down displacement driving unit drives the pressing frame front and back displacement driving unit and the pressing frame 202 to move up and down together. Two sets of adjusting mechanisms 206 are provided on the tray 201, and the adjusting mechanism 206 includes an adjusting cylinder 2061, a first connecting rod 2062, a second connecting rod 2063, and an L-shaped piece 2064. The L-shaped piece 2064 includes a horizontal piece portion extending left and right and a longitudinal portion extending front and back. An obliquely extending portion 2065 extends outward at the corner of the L-shaped piece 2064; the telescopic rod of the adjusting cylinder 2061 extends forward along the Y-axis direction. The left and right direction is defined as the X-axis direction, the front and back direction is defined as the Y-axis direction, and the up and down direction is defined as the Z-axis direction; the front end of the telescopic rod is hinged to the rear end of the first connecting rod 2062, the front end of the first connecting rod 2062 is hinged to the outer end of the second connecting rod 2063, and the inner end of the second connecting rod 2063 is hinged to the outer end of the obliquely extending portion 2065. A guiding groove 2011 is provided on the tray 201, so that the obliquely extending portion 2065 is displaced obliquely in the guiding groove 2011. The second through groove 203 is formed by enclosing two of the L-shaped pieces 2064, and the size of the second through groove 203 is controlled by the adjusting cylinder 2061 (specifically, adjusting the front and back width dimension and the left and right length dimension of the second through groove 203). As Figure 9 shown in, the adjusting cylinder 2061 is located at the rear side position on the tray 201. When the telescopic rod extends forward, the L-shaped piece 2064 is pulled outward. At this time, the size of the second through groove 203 is enlarged; on the contrary, if the telescopic rod retracts backward, the L-shaped piece 2064 is pushed inward, and at this time, the size of the second through groove 203 is reduced.
[0046] The sewing device 300 includes a separately arranged upper head device 301 and a lower rotating hook device 302. The upper head device 301 includes a sewing needle assembly and a first sewing driving unit for driving the sewing needle assembly. The lower rotating hook device 302 includes a rotating hook assembly and a second sewing driving unit for driving the rotating hook assembly. The sewing device 300 can move left and right back and forth between the first sewing station C and the second sewing station D to perform sewing operations at the first sewing station C and the second sewing station D respectively. The sewing device 300 can share the same set of left and right translation driving units. Alternatively, the upper head device 301 and the lower rotating hook device 302 are each controlled for left and right translation by separate drives. For example, the upper head device 301 is driven for left and right translation by a first left and right translation driving unit 205, and the lower rotating hook device 302 is driven for left and right translation by a second left and right translation driving unit 205'. Moreover, a corresponding first left and right guide rail 4021 is provided on the rear frame 402 to guide and position the left and right translation movement of the upper head device 301, and a corresponding second left and right guide rail 4011 is provided on the base frame 401 to guide and position the left and right translation movement of the lower rotating hook device 302. Usually, the lower rotating hook device 302 is connected with a rotating hook lifting driving unit 3021, and the rotating hook lifting driving unit 3021 drives the lower rotating hook device 302 to move up and down. The second left and right translation driving unit 205' drives the lower rotating hook device 302 and the rotating hook lifting driving unit 3021 to move left and right together. In the left and right translation state or when preparing for left and right translation, the lower rotating hook device 302 is in the lowered state. After reaching the corresponding first sewing station C and the second sewing station D, the rotating hook lifting driving unit 3021 drives the lower rotating hook device 302 to rise to a proper position and keep a set distance from the bottom surface of the corresponding needle plate 2 to meet the matching requirements of the sewing needle assembly and the rotating hook assembly.
[0047] The working process of the bag opening machine in this embodiment is introduced as follows:
[0048] Step 1: Load the fabric to be bagged on the transfer device 200.
[0049] Step 2: When the transfer device 200 is located at the laser bag opening station B, the laser cutting device 500 cuts a cut, and the cut is generally as Figure 10 shown: A straight seam is connected between two opposite V-shaped seams.
[0050] Step 3: The transfer device 200 transfers to the hemming and pressing station A. The pushing part 24 extends into the first through groove 11 to fold the four side edges a of the cut downward. The first hemming mechanism 30 and the second hemming mechanism 30 fold the four side edges a outward along the bottom of the workbench surface 10. The pressing part 23 abuts against the annular area b outside the corresponding four side edges a at the top of the fabric to press and shape the bag mouth hemming part. Usually, the hemming and pressing can be maintained for a certain period according to the setting.
[0051] Step 4: The pressing mechanism 20 resets (upward), and the hemming mechanism 30 resets (for example: the left hemming knife 31, the right hemming knife 32, the front hemming knife 34, and the rear hemming knife 35 reset inward, and the first hemming mechanism 30 and the second hemming mechanism 30 reset downward).
[0052] Step 5: The transfer device 200 moves upward and then translates rightward to the first sewing station C (before the transfer device 200 reaches the first sewing station C, the first fitting has been placed at the first sewing station C); the upper sewing head device 301 and the lower rotary hook device 302 translate leftward to the first sewing station C (or the upper sewing head device 301 and the lower rotary hook device 302 have already been waiting at the first sewing station C).
[0053] Step 6: The transfer device 200 moves downward, the tray 201 presses on the first fitting, and the sewing device 300 performs the first sewing process to sew and connect the fabric and the first fitting.
[0054] Step 7: The transfer device 200 moves upward and then translates rightward to the second sewing station D (before the transfer device 200 reaches the second sewing station D, the second fitting has been placed at the second sewing station D); the upper sewing head device 301 and the lower rotary hook device 302 translate rightward to the second sewing station D (or the upper sewing head device 301 and the lower rotary hook device 302 are waiting at the second sewing station D in advance).
[0055] Step 8: The transfer device 200 moves downward, the tray 201 presses on the second fitting, and the sewing device 300 performs the second sewing process to sew and connect the second fitting and the fabric.
[0056] For the case where more sewing processes are still required, a third accessory can be continuously placed at the first sewing station C. The transfer device 200 moves upward and then translates leftward to the first sewing station C. The upper sewing head device 301 and the lower rotating shuttle device 302 translate leftward to the first sewing station C. The transfer device 200 moves downward, and the tray 201 presses on the third accessory. The sewing device 300 performs the third sewing process to sew and connect the third accessory and the fabric. Even further, a fourth accessory can be placed at the second sewing station D... In this way, by repeatedly using the first sewing station C and the second sewing station D, the sewing device 300 reciprocates left and right and translates to perform sewing operations at the first sewing station C and the second sewing station D respectively.
[0057] From Figure 1 It can be seen that the arrangements of the hemming and pressing station A, the laser bag-opening station B, the first sewing station C, and the second sewing station D are relatively compact. In particular, the hemming and pressing station A and the laser bag-opening station B are adjacent to each other. Since the laser bag-opening station B serves as the loading and unloading station and the hemming mechanism 30 is arranged below the workbench surface 10, the space of the hemming and pressing station A can be utilized. Combining steps 1, 2, and 3, in this embodiment, when the fabric to be bag-opened is loaded at the laser bag-opening station B and laser cutting is performed, the laser cutting device 500 does not translate. By virtue of the left and right translation and the front and back translation of the transfer device 200, the laser cutting device 500 cuts a notch in the fabric. When performing the left and right translation action, the transfer device 200 translates leftward to the hemming and pressing station A. That is to say, while the laser cutting process is being carried out, the transfer device 200 gradually translates leftward to the hemming and pressing station A. On the one hand, it cleverly utilizes the adjacent space of the laser bag-opening station B and the hemming and pressing station A as the space required for the translation action of the transfer device 200 during laser cutting. On the other hand, it saves the time required for special translation to the hemming and pressing station A after laser cutting. For the bag-opening machine of this embodiment, by arranging the hemming and pressing station A, the laser bag-opening station B, the first sewing station C, and the second sewing station D from left to right on the workbench surface 10, and by arranging a specially structured bag mouth hemming device 100, a laser cutting device 500, a transfer device 200, and a sewing device 300 on the machine frame, the integrated operation efficiency of bag-opening, hemming, and sewing is effectively improved. Moreover, the overall front-to-back width of the bag-opening machine becomes smaller. In actual use, two bag-opening machines can be placed back-to-back adjacent to each other. In this way, the space occupied by a traditional bag-opening machine can be used to place two bag-opening machines after innovative design, which is beneficial for workshop storage management and convenient for staff to control the bag-opening machine.
[0058] When the bag opening machine is actually used, according to the processing requirements of different products, it may only need to perform sewing processing once, that is, only one sewing station is required. Therefore, the innovatively designed bag opening machine can meet the sewing processing requirements of bag opening products for single or multiple sewing processes.
[0059] The key point of the design of the present utility model is that mainly a workbench surface is arranged on the frame, and a hemming and pressing station, a laser bag opening station, a first sewing station and a second sewing station are sequentially arranged on the workbench surface from left to right. Combined with the settings of the bag mouth hemming device, the laser cutting device, the transfer device and the sewing device, in particular, the sewing device can move left and right back and forth between the first sewing station and the second sewing station to perform sewing processing at the first sewing station and the second sewing station respectively. In this way, the accessories can be placed at the first sewing station and the second sewing station respectively, meeting the requirements of multiple accessory sewing processing, with simple operation, avoiding occupying sewing time due to placing accessories, and effectively improving the production and processing efficiency. Secondly, the pressing and ironing mechanism 20 is cleverly arranged above the workbench surface 10, and the hemming mechanism 30 is arranged below the workbench surface 10, realizing hemming operation below the workbench surface 10, effectively saving the space above the workbench surface 10, making the equipment structure more compact, and being able to press and shape the bag mouth hemming part during hemming, so that the hemming retention effect is good, the creases are obvious and regular, which is beneficial to improving the quality of subsequent sewing processing.
[0060] The above description is only a preferred embodiment of the present utility model, and does not impose any limitation on the technical scope of the present utility model. Therefore, any minor modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the scope of the technical solution of the present utility model.
Claims
1. A laser bag opening, folding and sewing machine, characterized in that: Included are: The frame is provided with a work surface, on which are arranged, from left to right, a folding and pressing station, a laser bag opening station, a first sewing station and a second sewing station; a first through slot extending vertically is arranged on the work surface corresponding to the folding and pressing station; Bag folding device; Laser cutting device; the laser cutting device is located on the right side of the bag opening folding device; A transfer device; the transfer device can be moved horizontally left and right to and fro between the folding and ironing station, the laser bag opening station, the first sewing station and the second sewing station; A sewing device; the sewing device comprises an upper head device and a lower shuttle device which are separately arranged, the upper head device comprises a needle assembly and a first sewing drive unit for driving the needle assembly, the lower shuttle device comprises a shuttle assembly and a second sewing drive unit for driving the shuttle assembly; the sewing device can be translated left and right to reciprocate between the first sewing station and the second sewing station to perform sewing processing at the first sewing station and the second sewing station respectively.
2. The laser bag opening, folding and sewing machine according to claim 1, characterized in that: The bag opening folding device, the laser cutting device, the transfer device and the sewing device are all arranged on the frame.
3. The laser bag opening, folding and sewing machine according to claim 1, characterized in that: The sewing devices share the same set of left and right translation drive units; Alternatively, the upper head device and the lower shuttle device are each controlled by a separate drive to move left and right, the upper head device is driven to move left and right by a first left and right translation drive unit, and the lower shuttle device is driven to move left and right by a second left and right translation drive unit.
4. The laser bag opening, folding and sewing machine according to claim 1, characterized in that: The lower rotary shuttle device is connected to a rotary shuttle lifting drive unit, and the rotary shuttle lifting drive unit drives the lower rotary shuttle device to move up and down, and the lower rotary shuttle device and the rotary shuttle lifting drive unit move horizontally together.
5. The laser bag opening, folding and sewing machine according to claim 1, characterized in that: The first sewing station and the second sewing station are two stations where accessories can be placed. A plurality of adsorption holes are arranged on the work surface corresponding to the first sewing station and the second sewing station, so as to facilitate the adsorption and positioning of the accessories after they are placed.
6. The laser bag opening, folding and sewing machine according to claim 5, characterized in that: Two stop parts with left and right intervals are arranged on the work table corresponding to the rear sides of the first sewing station and the second sewing station, and the stop parts are controlled to rise and fall by the corresponding lifting cylinders; and, an avoidance hole is arranged on the work table for the corresponding stop parts to extend out, and the avoidance hole is designed to be a long strip extending left and right, so that the left and right position of the stop part can be adjusted; the telescopic rod of the lifting cylinder extends upward and is driven to be connected to a base, and a translation adjustment cylinder is arranged on the base, and the telescopic rod of the translation adjustment cylinder is extended in the left and right directions and is driven to be connected to the stop part.
7. The laser bag opening, folding and sewing machine according to claim 1, characterized in that: The bag opening folding device includes a pressing mechanism and a folding mechanism; The pressing mechanism is located above the work surface; the pressing mechanism includes a first lifting drive unit, a second lifting drive unit, a pressing part and a material pushing part; the first lifting drive unit drives the material pushing part to move up and down relative to the pressing part, so that the material pushing part can extend downward into and upward out of the first through slot; The second lifting drive unit drives the first lifting drive unit, the pressing part and the material pushing part to move up and down together; The folding mechanism is located below the work surface; the folding mechanism includes a first folding mechanism and a second folding mechanism; the first folding mechanism includes a left folding knife, a right folding knife and a first folding drive unit arranged on opposite sides, the first folding drive unit drives the left folding knife and the right folding knife to move toward each other and move away from each other in the left and right directions; the second folding mechanism includes a front folding knife, a rear folding knife and a second folding drive unit arranged on opposite sides, the second folding drive unit drives the front folding knife and the rear folding knife to move toward each other and move away from each other in the front and back directions.
8. The laser bag opening, folding and sewing machine according to claim 7, characterized in that: The folding mechanism further includes a third lifting drive unit, and the third lifting drive unit drives the first folding mechanism and the second folding mechanism to move up and down together.
9. The laser bag opening, folding and sewing machine according to claim 8, characterized in that: The transfer device includes a tray and a pressure frame; the pressure frame is located above the tray, and the pressure frame is connected to a pressure frame displacement drive unit, and the pressure frame displacement drive unit drives the pressure frame to translate and move up and down relative to the tray; a second through groove that runs through the tray from top to bottom is provided on the tray, and the tray is located above the plane where the work table is located, and the tray is connected to a fourth lifting drive unit, and the third lifting drive unit drives the transfer device to move up and down relative to the plane where the work table is located; and the transfer device is also connected to a left and right translation drive unit, and the left and right translation drive unit drives the transfer device to translate left and right along the plane where the work table is located.
10. The laser bag opening, folding and sewing machine according to claim 9, characterized in that: Two groups of adjustment mechanisms are arranged on the pallet, and the adjustment mechanisms include an adjustment cylinder, a first connecting rod, a second connecting rod and an L-shaped piece, and an oblique extension portion extends outward from the corner of the L-shaped piece; the telescopic rod of the adjustment cylinder is extended forward along the Y-axis, and the front end of the telescopic rod is hinged to the rear end of the first connecting rod, the front end of the first connecting rod is hinged to the outer end of the second connecting rod, and the inner end of the second connecting rod is hinged to the outer end of the oblique extension portion, and the second through groove is formed by the two L-shaped pieces, and the size of the second through groove is controlled by the adjustment cylinder.
Citation Information
Patent Citations
Clothing pocket opening machine
CN114855373A