Detection equipment
By designing a multi-angle and multi-direction detection device, using the robot arm and bottom rail to adjust the camera position and direction, combined with the synchronous fill light effect, the problem of unclear image acquisition in existing detection devices is solved and the detection effect is improved.
Patent Information
- Application Number
- CN202421767272.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The image acquisition components of the existing detection equipment are arranged inside the device, and can only adjust the image acquisition position on the upper side and surrounding of the product, and the illumination direction needs to be adjusted through the external lighting illumination components, resulting in the inability to be exactly the same direction as the image acquisition, and there is image shadow, which affects the image acquisition clarity of the detection process.
A detection device is designed, with cabinet doors on all sides of the box, a feeding mechanism is arranged in the center, and an inspection mechanism is arranged on the upper and lower sides of the feeding mechanism. The inspection mechanism includes a robot arm and a bottom rail. A first camera and a first lamp ring are installed on the robot arm, and a second camera and a second lamp ring are installed on the bottom rail. The camera position and direction are adjusted through multiple sets of rotation axes of the robot arm and the bottom rail, so as to realize the surround scanning detection of the upper, side and lower sides of the product, and reduce shadows through synchronous fill light effects.
Through this design, multi-angle and multi-directional detection of the product is achieved, image shadow is reduced, and image acquisition clarity is improved during the detection process.
Smart Images

Figure CN222939000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection equipment, in particular to a detection equipment. Background Art
[0002] With the rapid development of the economy, people's living standards have been continuously improved, and people's requirements for products have also become higher and higher. Now, consumers not only pay attention to the functions of products, but also the appearance design of products has received more and more attention from consumers. Therefore, the detection of the appearance of products has become an indispensable step in the production process.
[0003] The existing detection equipment obtains the appearance image of the product through a sampling part and detects the image to determine whether there are defects in the product. Among them, the limitation of the positions of the sampling part and the light supplement part by the support component can facilitate the adjustment of the sampling position while ensuring the correct rate of detection, thereby improving the detection effect of the product detection equipment.
[0004] However, the existing image acquisition component is arranged inside the equipment. At the same time, the image acquisition component only has the position adjustment effect for acquiring the appearance images on the upper side and around the product. Moreover, the existing image acquisition component needs to adjust the irradiation direction through an external light irradiation component to achieve the light supplement effect. Because it cannot be completely in the same direction as the image acquisition, there will always be image shadows, thereby affecting the clarity of the image acquisition during the detection process. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a detection equipment, which is used to solve the problems that the existing image acquisition component is arranged inside the equipment, the image acquisition component only has the position adjustment effect for acquiring the appearance images on the upper side and around the product, and the existing image acquisition component needs to adjust the irradiation direction through an external light irradiation component to achieve the light supplement effect. Because it cannot be completely in the same direction as the image acquisition, there will always be image shadows, thereby affecting the clarity of the image acquisition during the detection process.
[0006] Therefore, the utility model provides a detection equipment, including a box body, a feeding mechanism and an inspection mechanism. The four sides of the box body are all provided with cabinet doors. A feeding mechanism for driving the item to be detected to move is arranged in the center of the box body. Inspection mechanisms for fully irradiating the item to be detected from above and below are arranged on the upper side and the lower side of the feeding mechanism. An oil-water separator is installed on the outer wall at the rear end of the box body. A control button is installed on the outer wall at the front end of the box body. Forklift wheels are arranged on the lower side of the box body.
[0007] Preferably: The feeding mechanism includes a slide rail, the slide rail is installed inside the center of the box body, a pallet is installed at the upper end of the slide rail, a linear motor is installed at the front end of the pallet, a product is clamped on the upper side of the pallet, and a barcode scanner is installed on the upper side of the box body at the upper side position of the slide rail.
[0008] Preferably, the inspection mechanism includes a robotic arm and a bottom rail. The robotic arm is installed on the inner wall of the upper side of the box body. A first camera is installed at the lower end of the robotic arm. A first light ring is installed outside the first camera. The bottom rail is installed inside the lower end of the box body. A vertical rail is installed on the side wall of the bottom rail. A second camera is installed on the side wall of the vertical rail. A second light ring is installed on the outer wall of the second camera. An industrial control computer is installed on the inner wall of the box body at the side position of the bottom rail.
[0009] Preferably, the cross-sectional size of the lower side of the pallet matches the cross-sectional size of the slide rail.
[0010] Preferably, the width dimension of the barcode scanner matches the width dimension of the pallet.
[0011] Preferably, the robotic arm is provided with at least five sets of movable shafts.
[0012] Preferably, the cross-sectional size of the side wall of the vertical rail matches the cross-sectional size of the bottom rail.
[0013] In the present utility model, the product to be detected is placed on the pallet. By pressing the control button, the linear motor operates to drive the pallet to slide backward on the slide rail. The model of the product to be detected is scanned by the barcode scanner and entered. When the pallet drives the product to be detected to move to the central perforation of the box body, multiple rotating shafts of the robotic arm rotate in succession, thereby adjusting the height position and horizontal position of the first camera. The upper side and side of the product are scanned and detected by the first camera. The first light ring realizes the synchronous supplementary lighting effect. The horizontal position and vertical position of the second camera under the product are adjusted by controlling the bottom rail and the vertical rail. Similarly, the second light ring realizes the synchronous supplementary lighting effect for the second camera, improving the clarity of the detection. Description of the Drawings
[0014] Figure 1 is a three-dimensional view of the present utility model;
[0015] Figure 2 is a three-dimensional view of the open state of the present utility model;
[0016] Figure 3 is a partial bottom-up three-dimensional view of the inspection mechanism of the present utility model;
[0017] Figure 4 is a partial top-down three-dimensional view of the inspection mechanism of the present utility model.
[0018] In the figure:
[0019] 1. Cabinet; 2. Cabinet door; 301. Slide rail; 302. Support plate; 303. Product; 304. Linear motor; 305. Barcode scanner; 401. Robot arm; 402. First camera; 403. First light ring; 404. Industrial control computer; 405. Bottom rail; 406. Vertical rail; 407. Second camera; 408. Second light ring; 5. Oil-water separator; 6. Furniture casters; 7. Control button. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0021] Embodiment 1
[0022] Please refer to Figures 1-4 , the figure is a preferred implementation mode of the present invention. A detection device includes a cabinet 1, a feeding mechanism and an inspection mechanism. The cabinet 1 is provided with cabinet doors 2 on all four sides. A feeding mechanism for driving the item to be detected to move is arranged in the center of the cabinet 1. Inspection mechanisms for irradiating the item to be detected from above and below are arranged on the upper and lower sides of the feeding mechanism. An oil-water separator 5 is installed on the outer wall at the rear end of the cabinet 1, and a control button 7 is installed on the outer wall at the front end of the cabinet 1. Furniture casters 6 are arranged on the lower side of the cabinet 1.
[0023] It should be noted that: the feeding mechanism and the inspection mechanism in this solution improve the detection clarity.
[0024] Among them, the feeding mechanism includes a slide rail 301, the slide rail 301 is installed inside the center of the cabinet 1, a support plate 302 is installed at the upper end of the slide rail 301, a linear motor 304 is installed at the front end of the support plate 302, a product 303 is clamped on the upper side of the support plate 302, and a barcode scanner 305 is installed on the upper side of the cabinet 1 at the position above the slide rail 301.
[0025] It should be noted that: in this solution, the product 303 to be detected is placed on the support plate 302. By pressing the control button 7, the linear motor 304 operates to drive the support plate 302 to slide backward on the slide rail 301, and the model of the product 303 to be detected is entered through barcode scanning by the barcode scanner 305.
[0026] Among them, the cross-sectional dimension of the lower side of the support plate 302 matches the cross-sectional dimension of the slide rail 301.
[0027] It should be noted that: this solution stably adjusts the position of the product 303.
[0028] Among them, the width dimension of the barcode scanner 305 matches the width dimension of the pallet 302.
[0029] It should be noted that: This solution enables full scanning and input.
[0030] Embodiment 2
[0031] Please refer to Figures 1-4 , in this embodiment, the inspection mechanism includes a robotic arm 401 and a bottom rail 405. The robotic arm 401 is installed on the inner wall of the upper side of the box body 1. A first camera 402 is installed at the lower end of the robotic arm 401. A first light ring 403 is installed outside the first camera 402. The bottom rail 405 is installed inside the lower end of the box body 1. A vertical rail 406 is installed on the side wall of the bottom rail 405. A second camera 407 is installed on the side wall of the vertical rail 406. A second light ring 408 is installed on the outer wall of the second camera 407. An industrial computer 404 is installed on the inner wall of the box body 1 at the side position of the bottom rail 405.
[0032] It should be noted that: This solution controls the successive rotation of multiple rotating shafts of the robotic arm 401, thereby adjusting the height position and horizontal position of the first camera 402. The upper side and side surfaces of the product 303 are scanned and detected by the first camera 402. The first light ring 403 realizes the synchronous fill light effect. The horizontal position and vertical position of the second camera 407 below the product 303 are adjusted by controlling the bottom rail 405 and the vertical rail 406. Similarly, the second light ring 408 realizes the synchronous fill light effect for the second camera 407.
[0033] Among them, the robotic arm 401 is provided with at least five sets of movable shafts.
[0034] It should be noted that: This solution facilitates multi-angle position adjustment.
[0035] Among them, the cross-sectional dimension of the side wall of the vertical rail 406 matches the cross-sectional dimension of the bottom rail 405.
[0036] It should be noted that: This solution makes the adjustment more stable.
[0037] Workflow and principle of the present utility model: Place the product 303 to be detected on the pallet 302. Press the control button 7 to operate the linear motor 304, which drives the pallet 302 to slide backward on the slide rail 301. Scan the model of the product 303 to be detected through the barcode scanner 305 and input the model. When the pallet 302 drives the product 303 to be detected to move to the central perforation of the box body 1, a plurality of rotating shafts of the robotic arm 401 are successively rotated, so as to adjust the height position and horizontal position of the first camera 402. The upper side and side of the product 303 are scanned and detected by the first camera 402, and the first light ring 403 realizes the synchronous light filling effect. Control the bottom rail 405 and the vertical rail 406 to adjust the horizontal position and vertical position of the second camera 407 below the product 303, and the second light ring 408 also realizes the synchronous light filling effect for the second camera 407.
[0038] The above content further elaborates on the present utility model in combination with specific implementation manners. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, which should all be regarded as belonging to the protection scope determined by the claims submitted for the present utility model.
Claims
1. A detection device, characterized in that: The invention comprises a box body (1), a feeding mechanism and an inspection mechanism. The box body (1) is provided with cabinet doors (2) on all four sides. The center of the box body (1) is provided with a feeding mechanism for driving and moving the inspected object. The upper and lower sides of the feeding mechanism are provided with inspection mechanisms for fully irradiating the inspected object from top to bottom. An oil-water separator (5) is installed on the outer wall of the rear end of the box body (1). A control button (7) is installed on the outer wall of the front end of the box body (1). A Fuma wheel (6) is installed on the lower side of the box body (1).
2. A detection device according to claim 1, characterized in that: The feeding mechanism comprises a slide rail (301), the slide rail (301) is installed in the center of the box body (1), a support plate (302) is installed on the upper end of the slide rail (301), a linear motor (304) is installed on the front end of the support plate (302), a product (303) is clamped on the upper side of the support plate (302), and a barcode scanning gun (305) is installed on the upper side of the box body (1) at the upper side of the slide rail (301).
3. A detection device according to claim 1, characterized in that: The inspection mechanism comprises a robot arm (401) and a bottom rail (405); the robot arm (401) is mounted on the upper inner wall of a box body (1); a first camera (402) is mounted on the lower end of the robot arm (401); a first light ring (403) is mounted on the outside of the first camera (402); the bottom rail (405) is mounted on the inside of the lower end of the box body (1); a vertical rail (406) is mounted on the side wall of the bottom rail (405); a second camera (407) is mounted on the side wall of the vertical rail (406); a second light ring (408) is mounted on the outer wall of the second camera (407); and an industrial computer (404) is mounted on the inner wall of the box body (1) at the side position of the bottom rail (405).
4. A detection device according to claim 2, characterized in that: The cross-sectional dimensions of the lower side of the support plate (302) coincide with the cross-sectional dimensions of the slide rail (301).
5. A detection device according to claim 2, characterized in that: The width of the barcode scanning gun (305) matches the width of the support plate (302).
6. A detection device according to claim 2, characterized in that: The robot arm (401) is provided with at least five groups of movable axes.
7. A detection device according to claim 3, characterized in that: The cross-sectional dimensions of the side walls of the vertical rail (406) match the cross-sectional dimensions of the bottom rail (405).