Oil curtain type frying machine
By setting up a first filter of 100 mesh in the recycling tank of the fryer, the problem of damage to the fry due to high-temperature oil impact and the recovery of oil cannot be directly recovered is solved, and the purity of the recovered oil and the effect of reducing maintenance costs is achieved.
Patent Information
- Application Number
- CN202422161532.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the frying process of existing fryers, some of the frying substances are damaged due to the impact of high-temperature oil. The conveyor belt can only achieve solid-liquid separation, resulting in the oil in the recovery tank being unable to be directly recycled and used, which requires a lot of time and cost processing.
An oil curtain fryer is designed, and a first filter mesh is arranged in the recovery tank using a 100-mesh first filter mesh. The filter mechanism is composed of a fixing mechanism and a first filter mesh. The oil outlet connects the oil tank through a pipeline to ensure the purity of the recovered oil.
Through the configuration of the first filter, small-sized impurities are effectively isolated, the purity of the recovered oil is improved, so that it can be directly recycled and used, and maintenance costs are reduced.
Smart Images
Figure CN222941592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a frying machine, in particular to an oil curtain type frying machine. Background Art
[0002] A fryer is a processing equipment that achieves rapid shaping, puffing, cooking and dehydration of food through high-temperature frying. Currently, continuous fryers are usually used on the market. Continuous fryers are widely used due to their advantages such as efficient production and uniform frying.
[0003] However, this frying method still has some shortcomings. Although the oil curtain frying method can effectively control the oil temperature of the fried food to avoid the occurrence of burnt conditions, some types of fried food, such as potato chips, will be damaged due to excessive impact force under the impact of the waterfall-type high-temperature oil. The conveyor belt can only achieve solid-liquid separation, so there are still fragments of fried food falling from the conveyor belt. Although the fryer is additionally provided with a first filter between the conveyor belt and the recovery tank, the first filter can only filter out larger fried food, and the remaining smaller fried food will fall into the recovery tank together with the oil, which still results in the oil in the recovery tank cannot be directly recycled and used, but requires a lot of time and cost to process. Utility Model Content
[0004] In order to solve the problems in the related art, the present application provides an oil curtain fryer, which solves the problems of difficulty in processing recycled oil and high maintenance cost.
[0005] The technical solution is as follows:
[0006] An oil curtain fryer comprises a supporting mechanism, a conveying mechanism and an oil tank arranged above the conveying mechanism are arranged on the supporting mechanism, an oil spraying mechanism is connected to the bottom end of the oil tank, the conveying mechanism comprises a conveyor belt and a driving assembly connected in linkage, the conveyor belt is arranged along the length direction of the supporting mechanism, and through holes are evenly distributed on the conveyor belt, a recovery groove is arranged on the supporting mechanism corresponding to the lower part of the conveyor belt, and the recovery groove is arranged along the length direction of the conveying mechanism, and its characteristic is that a filter mechanism arranged in a detachable shape is arranged in the recovery groove, and the filter mechanism is arranged along the length direction of the recovery groove, the filter mechanism comprises a fixing mechanism and a first filter screen arranged at the bottom end of the fixing mechanism, and the first filter screen is a 100-mesh first filter screen, and an oil outlet is arranged on the corresponding recovery groove below the first filter screen, and the oil outlet is connected to the oil tank through a pipeline.
[0007] Through the above technical solution, through the setting of the first filter net, the 100-mesh first filter net can effectively isolate small-sized impurities from entering the recovery tank, thereby improving the purity of the recovered oil in the recovery tank, so that it does not need additional treatment and can be directly transported to the oil tank through a pipeline for use, thereby reducing maintenance costs.
[0008] Preferably, the support mechanism includes a support frame and support side plates symmetrically arranged on both sides of the top of the support frame, the length direction of each of the support side plates is consistent with the length direction of the conveyor belt, and a plurality of connecting rods are arranged between the two support side plates along the length direction of the support side plates. The recovery trough is arranged at the top of the connecting rod between the two support side plates, and the recovery trough and the corresponding support side plate are fixedly connected.
[0009] Preferably, the fixing mechanism includes symmetrically arranged fixing plates, each of which is a U-shaped plate, and each of which includes a first vertical section, a horizontal section and a second vertical section, the horizontal section abuts against the top surface of the recovery tank, the distance between the first vertical section and the second vertical section is equal to the wall thickness of the recovery tank, so that the two first vertical sections abut against the inner wall surface of the recovery tank, and the two second vertical sections abut against the outer wall surface of the recovery tank, the height value of the first vertical section is less than the depth value of the recovery tank, the first filter is fixedly arranged between the bottom ends of the two first vertical sections, the oil outlet is arranged on the recovery tank below the first vertical section, and the oil outlet is connected to an oil outlet pipe.
[0010] Through the above technical solution, by setting the U-shaped fixed plate, during the food processing process, the first vertical section and the second vertical section respectively abut against the side wall surface of the recovery tank, and the bottom of the horizontal section abuts against the top of the recovery tank, which can increase the stability between the filtering mechanism and the recovery tank, thereby avoiding the first filter screen from shaking due to the impact of falling oil, thereby reducing the possibility of impurities falling into the recovery tank, thereby reducing the difficulty of handling the oil in the recovery tank and reducing maintenance costs.
[0011] Preferably, each of the fixing mechanisms is symmetrically provided with a plurality of support plates, each of the support plates is a stainless steel support plate, each of the support plates is arranged in an "L" shape, and the horizontal section in each support plate is fixedly arranged on the side wall surface of the second vertical section, so that there is a gap between the vertical section in each support plate and the corresponding second vertical section, and the opening direction of the gap is arranged downward.
[0012] Through the above technical solution, by setting up the "L"-shaped support plate, when the first filter screen needs to be cleaned because a lot of impurities are accumulated on it and affect the oil recovery efficiency, the operator can put his hand in the gap between the vertical section and the second vertical section of the support plate. The stainless steel support plate can effectively isolate the heat, making it easy to remove the filter mechanism from the recovery tank and reinstall it after cleaning. The structure is simple and the operation is quick, which can shorten the equipment downtime and speed up the maintenance efficiency, thereby improving the processing efficiency.
[0013] Preferably, a plurality of second filter screens are fixedly arranged between the two supporting side plates above the recovery tank, and the plurality of second filter screens are sequentially arranged along the length direction of the supporting side plates, and each of the second filter screens is a 50-mesh second filter screen.
[0014] Through the above technical solution, by setting up the second filter, large-sized food can be prevented from falling from the conveyor belt into the recovery tank, thereby preventing the oil in the recovery tank from turning black, so that the oil in the recovery tank can be recycled, thereby reducing the investment cost of food processing.
[0015] Preferably, a cover is provided on the top of the two supporting side plates, and the cover is arranged along the length direction of the conveyor belt. One end of the cover in the length direction is hingedly matched with the corresponding supporting side plate, and the other end of the cover in the length direction is linked to a cylinder, and the cylinder is fixedly installed on the supporting frame, the oil tank is fixedly installed on the top of the cover, and the oil injection mechanism is arranged in the cover.
[0016] Through the above technical solution, through the setting of the cylinder, when it is necessary to maintain or clean the components in the cover, the cover can be opened by controlling the cylinder, and then the conveyor belt and the oil injection mechanism can be fully displayed, thereby reducing the difficulty of cleaning and maintenance, thereby reducing maintenance costs.
[0017] In summary, the beneficial effects of an oil curtain fryer are:
[0018] 1. Through the setting of the first filter net, the 100-mesh first filter net can effectively isolate small-sized impurities from entering the recovery tank, thereby improving the purity of the recovered oil in the recovery tank, so that it can be directly transported to the oil tank through the pipeline for use without additional treatment, thereby reducing maintenance costs;
[0019] 2. By setting the U-shaped fixing plate, during the food processing, the first vertical section and the second vertical section respectively abut against the side wall surface of the recovery tank, and the bottom of the horizontal section abuts against the top of the recovery tank, which can increase the stability between the filtering mechanism and the recovery tank, thereby preventing the first filter from shaking due to the impact of the falling oil, thereby reducing the possibility of impurities falling into the recovery tank, thereby reducing the difficulty of handling the oil in the recovery tank and reducing the maintenance cost;
[0020] 3. By setting the "L"-shaped support plate, when the first filter screen needs to be cleaned because of the accumulation of impurities that affect the oil recovery efficiency, the operator can put his hand in the gap between the vertical section and the second vertical section of the support plate. The stainless steel support plate can effectively isolate the heat, making it easy to remove the filter mechanism from the recovery tank and reinstall it after cleaning. The structure is simple and the operation is fast, which can shorten the equipment downtime and speed up the maintenance efficiency, thereby improving the processing efficiency;
[0021] 4. By setting the second filter, large-sized food can be prevented from falling from the conveyor belt into the recovery tank, thereby preventing the oil in the recovery tank from turning black, so that the oil in the recovery tank can be recycled, thereby reducing the input cost of food processing;
[0022] 5. Through the setting of the cylinder, when it is necessary to maintain or clean the components in the cover, the cover can be opened by controlling the cylinder, and then the conveyor belt and the oil injection mechanism are fully displayed, which can reduce the difficulty of cleaning and maintenance, thereby reducing maintenance costs.
[0023] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0025] Figure 1 It is a structural schematic diagram of an oil curtain fryer;
[0026] Figure 2 for Figure 1 A partial enlarged schematic diagram of the sequence number A;
[0027] Figure 3 It is a cross-sectional view of a filtering mechanism in an oil curtain fryer;
[0028] Figure 4 It is a cross-sectional view of an oil spray mechanism in an oil curtain fryer;
[0029] In the figure, 1. supporting mechanism; 101. supporting frame; 102. supporting side plate; 2. conveying mechanism; 201. conveyor belt; 202. driving assembly; 3. oil tank; 4. oil injection mechanism; 5. recovery tank; 6. first filter screen; 7. oil outlet pipe; 8. fixing plate; 801. first vertical section; 802. horizontal section; 803. second vertical section; 9. supporting plate; 10. sealing cover; 11. cylinder. DETAILED DESCRIPTION
[0030] Here, exemplary embodiments will be described in detail, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the utility model. Instead, they are only examples of devices and methods consistent with some aspects of the utility model as detailed in the attached claims.
[0031] In a possible embodiment, as shown in the attached Figure 1-4 As shown, an oil curtain type frying machine includes a supporting mechanism 1, a conveying mechanism 2 and an oil tank 3 arranged above the conveying mechanism 2 are arranged on the supporting mechanism 1, and an oil spraying mechanism 4 is connected to the bottom of the oil tank 3. The oil tank 3 is used to heat the oil and then transport it to the oil spraying mechanism 4. The specific structure and installation method of the oil tank 3 are both common knowledge and will not be described in detail here; the specific structure and installation method of the oil spraying mechanism 4 are both common knowledge and will not be described in detail here;
[0032] The conveying mechanism 2 includes a conveyor belt 201 and a driving assembly 202 that are linked and connected. The structure of the conveying mechanism 2 belongs to the prior art and will not be described in detail here. The conveyor belt 201 is arranged along the length direction of the supporting mechanism 1, and the conveyor belt 201 is evenly distributed with through holes. A recovery groove 5 is arranged on the corresponding supporting mechanism 1 below the conveyor belt 201. The recovery groove 5 is arranged along the length direction of the conveying mechanism 2. There is a detachable filtering mechanism in the recovery groove 5. The filtering mechanism is arranged along the length direction of the recovery groove 5. The filtering mechanism includes a fixing mechanism and a first filter screen 6 arranged at the bottom end of the fixing mechanism, and the first filter screen 6 is a 100-mesh first filter screen 6. An oil outlet is arranged on the corresponding recovery groove 5 below the first filter screen 6, and the oil outlet is connected to the oil tank 3 through a pipeline.
[0033] The first filter screen 6 with 100 mesh can effectively prevent small-sized impurities from entering the recovery tank 5, thereby improving the purity of the recovered oil in the recovery tank 5, so that it can be directly transported to the oil tank 3 through a pipeline for use without additional treatment, thereby reducing maintenance costs.
[0034] The support mechanism 1 includes a support frame 101 and support side plates 102 symmetrically arranged on both sides of the top of the support frame 101. The length direction of each support side plate 102 is consistent with the length direction of the conveyor belt 201. A plurality of connecting rods are arranged between the two support side plates 102 along the length direction of the support side plates 102. The recovery trough 5 is arranged at the top of the connecting rod between the two support side plates 102, and the recovery trough 5 and the corresponding support side plate 102 are fixedly connected.
[0035] The fixing mechanism includes symmetrically arranged fixing plates 8, each fixing plate 8 is a U-shaped plate, each fixing plate 8 includes a first vertical section 801, a horizontal section 802 and a second vertical section 803, the horizontal section 802 is against the top surface of the recovery tank 5, the distance between the first vertical section 801 and the second vertical section 803 is equal to the wall thickness of the recovery tank 5, so that the two first vertical sections 801 are against the inner wall surface of the recovery tank 5, and the two second vertical sections 803 are against the outer wall surface of the recovery tank 5, the height value of the first vertical section 801 is less than the depth value of the recovery tank 5, and the first filter screen 6 is fixedly arranged between the bottom ends of the two first vertical sections 801, The oil port is arranged on the recovery tank 5 below the first vertical section 801, and the oil outlet is connected to an oil outlet pipe 7, the other end of the oil outlet pipe 7 is connected to an oil through pipe, and the other end of the oil through pipe is connected to the oil tank 3; in the process of food processing, the first vertical section 801 and the second vertical section 803 are respectively against the side wall surface of the recovery tank 5, and the bottom of the horizontal section 802 is against the top of the recovery tank 5, which can increase the stability between the filtering mechanism and the recovery tank 5, thereby avoiding the first filter screen 6 from shaking due to the impact of the falling oil, thereby reducing the possibility of impurities falling into the recovery tank 5, thereby reducing the difficulty of handling the oil in the recovery tank 5 and reducing the maintenance cost.
[0036] A plurality of support plates 9 are symmetrically arranged on each fixing mechanism, and each support plate 9 is a stainless steel support plate 9, and each support plate 9 is arranged in an "L" shape. The horizontal section of each support plate 9 is fixedly arranged on the side wall surface of the second vertical section 803, so that there is a gap between the vertical section of each support plate 9 and the corresponding second vertical section 803, and the opening direction of the gap is arranged downward; because a lot of impurities are accumulated on the first filter screen 6, which affects the oil recovery efficiency, when cleaning is required, the operator can put his hand in the gap between the vertical section of the support plate 9 and the second vertical section 803, and the stainless steel support plate 9 can effectively isolate the heat, thereby facilitating the removal of the filter mechanism from the recovery tank 5, and reinstalling it after cleaning is completed. The structure is simple and the operation is quick, which can shorten the equipment downtime and speed up the maintenance efficiency, thereby improving the processing efficiency.
[0037] A plurality of second filter screens are fixedly arranged between the two supporting side plates 102 above the recovery tank 5, and the plurality of second filter screens are arranged in sequence along the length direction of the supporting side plates 102, and each second filter screen is a 50-mesh second filter screen; fixing plates are respectively arranged at both ends along the length direction of the second filter screen, and each fixing plate is arranged vertically, and the side wall surface of each fixing plate corresponds to the side wall surface of the supporting side plate 102, and each fixing plate is installed on the corresponding supporting side plate 102 by bolts, so that the second filter screen is installed above the recovery tank 5, and the second filter screen can prevent large-sized food from falling from the conveyor belt 201 into the recovery tank 5, thereby preventing the oil in the recovery tank 5 from turning black, so that the oil in the recovery tank 5 can be recycled, thereby reducing the investment cost of the food processing.
[0038] A cover 10 is provided on the top of the two supporting side plates 102. The cover 10 is arranged along the length direction of the conveyor belt 201. One end of the cover 10 in the length direction is hingedly matched with the corresponding supporting side plate 102. The other end of the cover 10 in the length direction is linked with a cylinder 11, and the cylinder 11 is fixedly mounted on the support frame 101. The oil tank 3 is fixedly mounted on the top of the cover 10, and the oil injection mechanism 4 is arranged in the cover 10. When it is necessary to maintain or clean the components in the cover 10, the cover 10 can be opened by controlling the cylinder 11, and then the conveyor belt 201 and the oil injection mechanism 4 are fully displayed, which can reduce the difficulty of cleaning and maintenance, thereby reducing the maintenance cost.
[0039] In this specific embodiment, setting up a controller and enabling the controller to remotely control the driving mechanism and the cylinder 11 is a common technical means in this field and will not be elaborated here.
[0040] Operation principle: the food to be fried enters from one end of the conveyor belt 201 and moves along its length direction under the conveyance of the conveyor belt 201. At this time, the oil tank 3 heats the oil inside and transports it to the oil spray mechanism 4. The oil spray mechanism 4 works to make the high-temperature oil fall in a "waterfall" style. At this time, the food on the conveyor belt 201 is sprayed with the high-temperature oil, and then the frying process is completed. The fried food is transported by the conveyor belt 201. At this time, the high-temperature oil enters the recovery tank 5 after being filtered by the second filter screen and the first filter screen 6. At this time, the oil in the recovery tank 5 is re-transported to the oil tank 3 through the pipeline for use. When the first filter screen 6 needs to be cleaned, just remove the first filter screen 6, clean it, and then put it back in place.
[0041] Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the utility model herein. This application is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art that are not applicable to the present invention. The specification and examples are to be regarded as exemplary only, and the true scope and spirit of the present invention are indicated by the appended claims.
[0042] It should be understood that the present invention is not limited to the structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims
1. An oil curtain fryer, comprising a support mechanism, a conveying mechanism and an oil tank arranged above the conveying mechanism on the support mechanism, an oil spraying mechanism connected to the bottom of the oil tank, the conveying mechanism comprising a conveyor belt and a driving assembly connected in linkage, the conveyor belt is arranged along the length direction of the support mechanism, and through holes are evenly distributed on the conveyor belt, a recovery groove is arranged on the support mechanism corresponding to the lower side of the conveyor belt, and the recovery groove is arranged along the length direction of the conveying mechanism, characterized in that: A detachable filtering mechanism is provided in the recovery tank, and the filtering mechanism is provided along the length direction of the recovery tank. The filtering mechanism includes a fixing mechanism and a first filter screen provided at the bottom end of the fixing mechanism, and the first filter screen is a 100-mesh first filter screen. An oil outlet is provided on the recovery tank corresponding to the lower portion of the first filter screen, and the oil outlet is connected to the oil tank through a pipeline.
2. The oil curtain fryer according to claim 1, characterized in that: The support mechanism includes a support frame and support side plates symmetrically arranged on both sides of the top of the support frame, the length direction of each of the support side plates is consistent with the length direction of the conveyor belt, and a plurality of connecting rods are arranged between the two support side plates along the length direction of the support side plates. The recovery groove is arranged on the top of the connecting rod between the two support side plates, and the recovery groove and the corresponding support side plate are fixedly connected.
3. The oil curtain fryer according to claim 2, characterized in that: The fixing mechanism includes symmetrically arranged fixing plates, each of which is a U-shaped plate, and each of which includes a first vertical section, a horizontal section, and a second vertical section. The horizontal section abuts against the top surface of the recovery tank, and the distance between the first vertical section and the second vertical section is equal to the wall thickness of the recovery tank, so that the two first vertical sections abut against the inner wall surface of the recovery tank, and the two second vertical sections abut against the outer wall surface of the recovery tank, and the height value of the first vertical section is less than the depth value of the recovery tank. The first filter is fixedly arranged between the bottom ends of the two first vertical sections, and the oil outlet is arranged on the recovery tank below the first vertical section, and the oil outlet is connected to an oil outlet pipe.
4. The oil curtain fryer according to claim 3, characterized in that: Each of the fixing mechanisms is symmetrically provided with a plurality of support plates, each of the support plates is a stainless steel support plate, and each of the support plates is arranged in an "L" shape. The horizontal section in each support plate is fixedly arranged on the side wall surface of the second vertical section, so that there is a gap between the vertical section in each support plate and the corresponding second vertical section, and the opening direction of the gap is arranged downward.
5. The oil curtain fryer according to claim 2, characterized in that: A plurality of second filter screens are fixedly arranged between the two supporting side plates above the recovery tank. The plurality of second filter screens are sequentially arranged along the length direction of the supporting side plates, and each of the second filter screens is a 50-mesh second filter screen.
6. The oil curtain fryer according to claim 2, characterized in that: A cover is provided on the top of the two supporting side plates, and the cover is arranged along the length direction of the conveyor belt. One end of the cover in the length direction is hingedly matched with the corresponding supporting side plate, and the other end of the cover in the length direction is linked to a cylinder, and the cylinder is fixedly installed on the supporting frame, the oil tank is fixedly installed on the top of the cover, and the oil injection mechanism is arranged in the cover.