Grille cleaner
By introducing a cleaning device and a flushing device into the grille decontamination machine, the problem of difficulty in cleaning up the sticky debris attached to the mesh plate in the prior art is solved, efficient sewage treatment is achieved, and the sewage treatment cost is reduced.
Patent Information
- Application Number
- CN202421893605.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing rotary grille decontamination machine is difficult to effectively clean up the sticky debris attached to the mesh board, which leads to manual cleaning and increases the cost of sewage treatment.
A grille decontamination machine is designed, including a transmission chain, a mesh board, a cleaning device and a flushing device. The cleaning device removes solid garbage attached to the mesh plate through the reverse moving cleaning roller and the brush portion. The flushing device rinses the surface of the mesh plate with a high pressure through the duckbill spray head to remove adhesion garbage.
It improves sewage treatment efficiency, reduces manual maintenance frequency and sewage treatment cost, ensures the clean state of the mesh board, and extends the service life of the equipment.
Smart Images

Figure CN222943073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to a grille dirt remover. Background Art
[0002] The rotary screen cleaner is a device specially used for water treatment. It can continuously and automatically intercept and remove various shapes of debris in sewage. The core component of the rotary screen cleaner is a rotary screen chain composed of a series of mesh plates and rake teeth. The mesh plates and rake teeth are installed on the transmission chain in a specific arrangement order. The mesh plates and rake teeth form a groove that can store debris. Driven by the motor reducer, the transmission chain rotates against the direction of the water flow, and the solid debris is separated from the sewage through the rake teeth. When the rake teeth rise to the top of the equipment, due to the guiding effect of the transmission chain, the rake teeth move downward, and most of the solid debris falls due to gravity. The sewage is purified in the process of continuous reciprocating motion.
[0003] The existing rotary screen dirt remover can remove most of the solid debris in the sewage, but some sticky debris, such as fibrous garbage and activated sludge, are easily attached to the screen and difficult to clean effectively. Manual cleaning and maintenance are required, which increases the cost of sewage treatment. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a screen dirt remover, which aims to improve the sewage treatment efficiency and reduce the manual maintenance frequency and sewage treatment cost.
[0005] A grille dirt remover according to an embodiment of the utility model comprises:
[0006] A grille dirt remover body, wherein a transmission chain is arranged on the grille dirt remover body, a mesh plate is arranged on the transmission chain, and a plurality of filter holes are arranged on the mesh plate;
[0007] A cleaning device, wherein the cleaning device is provided with a cleaning roller and a first rotary drive, wherein the first rotary drive is transmission-connected to the cleaning roller, and the rotation direction of the cleaning roller is opposite to the rotation direction of the transmission chain; the cleaning roller is provided with a brush portion, and the brush portion abuts against the surface of the mesh plate;
[0008] A flushing device is provided with a duckbill nozzle, the input end of the duckbill nozzle is connected to a water pipe, and the output end of the duckbill nozzle is perpendicular to the surface of the mesh plate.
[0009] According to some embodiments of the utility model, the grille cleaner body includes a frame assembly, a first sprocket, a second sprocket, a second rotary drive, and a screw press; the frame assembly is provided with a discharge port, and the screw press is arranged at the discharge port; the first sprocket and the second sprocket are rotatably arranged at the upper and lower ends of the frame assembly, respectively, and the transmission chain is respectively connected to the first sprocket and the second sprocket for transmission; the output end of the second rotary drive is connected to the first sprocket for transmission.
[0010] According to some embodiments of the utility model, the duckbill spray nozzle includes a quick connector, an upper shell and a lower shell, the upper shell and the lower shell are respectively connected to the quick connector, and a flat channel is formed between the upper shell and the lower shell.
[0011] According to some embodiments of the present utility model, the upper shell / the lower shell and the quick connector are rotatably connected, and the lower shell / the lower shell and the quick connector are fixedly connected.
[0012] According to some embodiments of the present invention, the duckbill nozzle is provided with elastic connecting parts on both sides of the upper shell and the lower shell respectively.
[0013] According to some embodiments of the utility model, a secondary trash-blocking grille is further included, wherein the secondary trash-blocking grille is provided with a trash-blocking base, and a flexible baffle is provided on the trash-blocking base, and the flexible baffle abuts against the mesh plate.
[0014] According to some embodiments of the present invention, the brush portion is made of nylon.
[0015] According to some embodiments of the present invention, the mesh plate is an L-shaped structure, and steps are formed between adjacent mesh plates.
[0016] According to some embodiments of the present utility model, the flushing device includes a water pump, and the output end of the water pump is connected to the water pipe.
[0017] According to some embodiments of the present utility model, a pressure gauge is provided on the water delivery pipe.
[0018] A grille dirt remover according to an embodiment of the utility model has at least the following beneficial effects:
[0019] According to the scheme of the utility model, the grille dirt remover includes a grille dirt remover body, a cleaning device and a flushing device. A plurality of mesh plates are arranged on the transmission chain, and a plurality of holes are arranged on the mesh plates. When the transmission chain rotates, the mesh plates are driven to rotate, and the mesh plates can continuously and automatically intercept and collect debris and garbage in the sewage tank; when the mesh plates move to one side of the grille dirt remover body, most of the solid matter falls due to gravity, and the remaining debris and garbage are cleaned up by the cleaning device by controlling the reverse movement of the cleaning roller; in this embodiment, by arranging a brush portion on the cleaning roller, most of the solid garbage attached to the mesh plate can be reliably removed, and a small amount of adherent garbage is washed from the inside to the outside by the duckbill nozzle of the flushing device to the surface of the mesh plate under high pressure. In this embodiment, the design of the duckbill nozzle helps to prevent the backflow and backflow of sewage into the water pipe, and avoid blockage in the water pipe due to sediment. Through the design of this mechanism, the sewage treatment efficiency is improved, and the frequency of manual maintenance and the cost of sewage treatment are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A structural schematic diagram of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the grille dirt remover body of the utility model;
[0022] Figure 3 A schematic diagram of the structure of the duckbill nozzle of the utility model;
[0023] Figure 4 It is a partial structural schematic diagram of the main body of the screen dirt remover of the utility model;
[0024] Figure 5 It is a structural schematic diagram of the cleaning device of the utility model.
[0025] In the figure:
[0026] 100-grid dirt remover body, 110-frame assembly, 111-discharging port, 120-first sprocket, 130-second sprocket, 140-transmission chain, 150-mesh plate;
[0027] 200 - cleaning device, 210 - cleaning roller, 211 - brush part, 220 - first rotary drive;
[0028] 300-flushing device, 310-duckbill nozzle, 311-quick connector, 312-upper shell, 313-lower shell, 314-elastic connection part, 320-water pipe, 321-pressure gauge;
[0029] 400-trash-blocking auxiliary grille, 410-trash-blocking base, 420-flexible baffle bar. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0031] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0033] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0034] Reference Figures 1 to 5 As shown, the utility model discloses a grille dirt remover, including a grille dirt remover body 100, a cleaning device 200 and a flushing device 300, wherein a transmission chain 140 is arranged on the grille dirt remover body 100, a mesh plate 150 is arranged on the transmission chain 140, and a plurality of filter holes are arranged on the mesh plate 150; the cleaning device 200 is provided with a cleaning roller 210 and a first rotary drive 220, the first rotary drive 220 and the cleaning roller 210 are transmission-connected, and the rotation direction of the cleaning roller 210 is opposite to the rotation direction of the transmission chain 140; the cleaning roller 210 is provided with a brush portion 211, and the brush portion 211 abuts against the surface of the mesh plate 150; the flushing device 300 is provided with a duckbill nozzle 310, the input end of the duckbill nozzle 310 is connected to the water pipe 320, and the output end of the duckbill nozzle 310 is perpendicular to the surface of the mesh plate 150.
[0035] Specifically, in the present embodiment, the screen cleaner includes a screen cleaner body 100, a cleaning device 200 and a flushing device 300; the lower part of the screen cleaner body is arranged in the sewage tank, and the upper part is exposed to the air; the screen cleaner body is provided with a transmission chain 140, and a plurality of mesh plates 150 are provided on the transmission chain 140. In the present embodiment, the mesh plates 150 are continuously arranged on the transmission chain 140 in a horizontal direction along the length direction of the transmission chain 140, and a plurality of mesh plates 150 are provided on the transmission chain 140. The mesh plates 150 are provided with a plurality of holes. When the transmission chain 140 rotates, it drives the mesh plates 150 to rotate, and the mesh plates 150 can continuously and automatically intercept and collect debris and garbage in the sewage tank; the sewage after discharge passes freely through the holes on the mesh plates 150. When the mesh plate 150 moves to one side of the grille cleaner body 100, most of the solid matter falls due to gravity, and the remaining debris and garbage are cleaned up by the cleaning device 200 by controlling the reverse movement of the cleaning roller 210; in the present embodiment, by providing a brush portion 211 on the cleaning roller 210, most of the solid garbage attached to the mesh plate 150 can be reliably removed. In the present embodiment, the cleaning roller 210 can be provided on the inner side of the transmission chain 140 or on the outer side of the transmission chain 140. When the cleaning roller 210 is provided on the inner side of the transmission chain 140, the brush portion 211 can remove garbage impurities in the holes on the mesh plate 150; when the cleaning roller 210 is provided on the outer side of the transmission chain 140, the brush portion 211 can remove garbage impurities in the holes on the mesh plate 150 and residual garbage on the outer surface of the mesh plate 150. The specific setting method can be set according to the specific usage scenario. In this embodiment, the cleaning device 200 and the transmission chain 140 have the same movement cycle. When the transmission chain 140 is working, the cleaning device 200 can rotate with the rotation of the transmission chain 140. In this embodiment, the transmission chain 140 and the cleaning device 200 are independently driven and controlled, with a high degree of automation, and the movement is relatively independent, which is convenient for inspection and maintenance. The flushing device 300 adopts an interval movement mode. By setting a timer, the surface of the mesh plate 150 is periodically flushed, which is not only energy-saving and environmentally friendly, but also can be flushed from the inside to the outside by the duckbill nozzle 310 of the flushing device 300. High pressure flushing can be performed from the inside to the outside to remove a small amount of attached garbage on the mesh plate 150. In this embodiment, the design of the duckbill nozzle 310 helps to prevent the backflow and backflow of sewage into the water pipe 320, and avoid blockage in the water pipe 320 due to sediment. Through the design of this mechanism, the sewage treatment efficiency is improved, and the frequency of manual maintenance and the cost of sewage treatment are reduced.
[0036] In some embodiments of the utility model, the grille dirt remover body 100 includes a frame assembly 110, a first sprocket 120, a second sprocket 130, a second rotary drive, and a screw press. The frame assembly 110 is provided with a discharge port 111, and the screw press is arranged at the discharge port 111; the first sprocket 120 and the second sprocket 130 are rotatably arranged at the upper and lower ends of the frame assembly 110, respectively, and the transmission chain 140 is respectively connected to the first sprocket 120 and the second sprocket 130; the output end of the second rotary drive is connected to the first sprocket 120. In this embodiment, the frame assembly 110 adopts an integrated structure for easy installation. The upper and lower ends of the frame assembly 110 are respectively rotatably provided with a first sprocket 120 and a second sprocket 130, and the transmission chain 140 is wound around the first sprocket 120 and the second sprocket 130. In this embodiment, the chain drive method can ensure the accuracy of the average transmission ratio and the reliability of the work, avoid elastic sliding and slipping, so that the grille decontamination machine performs well in transmitting high power and overload capacity. At the same time, the tensioning force required for the chain drive is small, and the pressure effect on the shaft is limited. In addition, the chain drive can work stably in harsh environments, which expands the scope of application of this embodiment. In this embodiment, a screw press is provided at the discharge port 111 of the frame assembly 110, and the screw press is mainly used to dehydrate and compress the garbage impurities intercepted by the grille decontamination machine body 100. The screw press is composed of a feed hopper, a pressing screw, a spiral tube, a slag discharge pipe and a drive device. The garbage impurities intercepted by the grille decontamination machine body 100 enter the spiral tube from the feed hopper and are squeezed and dehydrated under the action of the pressing screw. The water squeezed out of the material passes through the filter screen and is collected in the water receiving basin and discharged from the drain pipe. The material is compressed and discharged through the slag discharge pipe, thereby significantly reducing the weight and volume of garbage impurities. The efficiency of garbage collection and treatment is improved. In this embodiment, the screw press can be a 5T10T double screw press, a LYZ type screw press, etc.
[0037] In some embodiments of the present invention, the duckbill nozzle 310 includes a quick connector 311, an upper shell 312 and a lower shell 313, the upper shell 312 and the lower shell 313 are respectively connected to the quick connector 311, and a flat channel is formed between the upper shell 312 and the lower shell 313. Specifically, in this embodiment, the duckbill nozzle 310 is connected to the water pipe 320 through the quick connector 311, and the upper shell 312 and the lower shell 313 form a duckbill structure. Through the design of this mechanism, when the water flow in the water pipe 320 passes through the duckbill nozzle 310, the water flow will be squeezed and accelerated, thereby forming a fan-shaped liquid flow with high pressure, which can quickly and efficiently clean the surface of the mesh plate 150.
[0038] In some embodiments of the utility model, the upper shell 312 / lower shell 313 and the quick connector 311 are rotatably connected, and the lower shell 313 / lower shell 313 and the quick connector 311 are fixedly connected. In this embodiment, the duckbill nozzle 310 can adopt an integrated structure. Preferably, in this embodiment, one of the upper shell 312 and the lower shell 313 adopts a movable design structure. When stopping working, the upper shell 312 and the lower shell 313 abut against each other to close the flat channel. When working, under the reaction force of the water flow, the upper shell 312 and the lower shell 313 form an opening for water flow to pass through. The design of this structure helps to prevent the backflow and backflow of sewage into the water pipe 320, and avoid blockage in the water pipe 320 due to sediment.
[0039] In some embodiments of the utility model, the duckbill nozzle 310 is provided with elastic connecting parts 314 on both sides of the upper shell 312 and the lower shell 313. In this embodiment, the duckbill nozzle 310 can adjust the installation position so that under normal conditions, under the influence of gravity, the upper shell 312 and the lower shell 313 abut against each other. However, due to the need to partially flush the mesh plate 150, the installation position of the duckbill nozzle 310 needs to be rotated and adjusted. Therefore, in this embodiment, by providing a structure of elastic connecting parts 314 on both sides of the upper shell 312 and the lower shell 313, the duckbill nozzles can be kept in contact with each other under normal conditions. They can be mutually in principle in the working state. Through the design of this mechanism, the sealing effect is good.
[0040] In some embodiments of the utility model, a trash-blocking auxiliary fence 400 is also included. The trash-blocking auxiliary fence 400 is provided with a trash-blocking base 410. The trash-blocking base 410 is provided with a flexible baffle 420, and the flexible baffle 420 abuts against the mesh plate 150. In this embodiment, since the upper and lower ends of the transmission chain 140 are both circular, and in order to prevent the transmission chain 140 from being too close to the bottom of the sewage tank, causing the transmission chain 140 to be stuck, a partial gap is usually reserved between the transmission chain 140 and the bottom of the sewage tank. In this embodiment, by providing the trash-blocking auxiliary fence 400, some garbage impurities can be prevented from flowing out from the bottom of the transmission chain 140, and the garbage collection effect is improved by the design of this structure.
[0041] In some embodiments of the utility model, the brush portion 211 is made of nylon. Specifically, the cleaning device 200 includes a cleaning roller 210 and a first rotary drive 220, and the first rotary drive 220 is transmission-connected to the cleaning roller 210; in this embodiment, the first rotary drive 220 can be a servo motor and a reducer. A brush portion 211 is provided in the circumferential direction of the cleaning roller 210, and the brush portion 211 is made of nylon. The brush portion 211 made of nylon has excellent wear resistance, elasticity and tensile strength, and can maintain its shape and function for a long time in different use environments. The resilience of the nylon bristles ensures that the brush portion 211 can quickly return to its original state after use. In addition, the acid and alkali resistance and anti-fungal properties of the nylon bristles make it suitable for use in sewage treatment environments.
[0042] In some embodiments of the present invention, the mesh plate 150 is an L-shaped structure, and steps are formed between adjacent mesh plates 150. In this embodiment, by setting the mesh plate 150 in an L-shaped structure, a large amount of garbage impurities can be stored on the steps, thereby improving the processing efficiency of the present invention.
[0043] In some embodiments of the utility model, the flushing device 300 includes a water pump, and the output end of the water pump is connected to the water pipe 320. Specifically, in this embodiment, the flushing device 300 includes a duckbill nozzle 310, a water pipe 320 and a water pump, wherein the water pump can be arranged at the rear side of the grille dirt remover body 100, or in a water reservoir or water storage mechanism arranged beside the sewage tank, and the water pump can draw water from the source and perform high-pressure cleaning through the duckbill nozzle 310 through the water pipe 320.
[0044] In some embodiments of the present invention, a pressure gauge 321 is provided on the water pipe 320. By providing the pressure gauge 321, the state of the pressure in the water pipe 320 can be monitored in real time to avoid blockage and damage to the equipment.
[0045] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A grille decontamination machine, characterized in that: include: A grille dirt remover body (100), wherein a transmission chain (140) is arranged on the grille dirt remover body (100), a mesh plate (150) is arranged on the transmission chain (140), and a plurality of filtering holes are arranged on the mesh plate (150); A cleaning device (200), the cleaning device (200) being provided with a cleaning roller (210) and a first rotary drive (220), the first rotary drive (220) being in transmission connection with the cleaning roller (210), the rotation direction of the cleaning roller (210) being opposite to the rotation direction of the transmission chain (140); the cleaning roller (210) being provided with a brush portion (211), the brush portion (211) being in contact with the surface of the mesh plate (150); A flushing device (300) is provided with a duckbill nozzle (310), the input end of the duckbill nozzle (310) is connected to a water pipe (320), and the output end of the duckbill nozzle (310) is perpendicular to the surface of the mesh plate (150).
2. The grille dirt remover according to claim 1, characterized in that: The grille dirt remover body (100) comprises a frame assembly (110), a first sprocket (120), a second sprocket (130), a second rotary drive, and a screw press; the frame assembly (110) is provided with a discharge port (111), and the screw press is arranged at the discharge port (111); the first sprocket (120) and the second sprocket (130) are rotatably arranged at the upper and lower ends of the frame assembly (110), respectively, and the transmission chain (140) is respectively connected to the first sprocket (120) and the second sprocket (130) in transmission connection; the output end of the second rotary drive is connected to the first sprocket (120) in transmission connection.
3. The grille dirt remover according to claim 1, characterized in that: The duckbill nozzle (310) comprises a quick connector (311), an upper shell (312) and a lower shell (313); the upper shell (312) and the lower shell (313) are respectively connected to the quick connector (311); a flat channel is formed between the upper shell (312) and the lower shell (313).
4. The grille dirt remover according to claim 3, characterized in that: The upper shell (312) / the lower shell (313) and the quick connector (311) are rotatably connected, and the lower shell (313) / the lower shell (313) and the quick connector (311) are fixedly connected.
5. The grille dirt remover according to claim 4, characterized in that: The duckbill nozzle (310) is provided with elastic connecting parts (314) on both sides of the upper shell (312) and the lower shell (313).
6. The grille dirt remover according to claim 1, characterized in that: It also comprises a trash-blocking auxiliary grille (400), wherein the trash-blocking auxiliary grille (400) is provided with a trash-blocking base (410), and a flexible baffle (420) is provided on the trash-blocking base (410), and the flexible baffle (420) abuts against the mesh plate (150).
7. The grille dirt remover according to claim 1, characterized in that: The brush portion (211) is made of nylon.
8. The grille dirt remover according to claim 1, characterized in that: The mesh plates (150) are of an L-shaped structure, with steps formed between adjacent mesh plates (150).
9. The grille dirt remover according to claim 1, characterized in that: The flushing device (300) comprises a water pump, and the output end of the water pump is connected to the water delivery pipe (320).
10. The grille dirt remover according to claim 9, characterized in that: The water delivery pipe (320) is provided with a pressure gauge (321).