Feed homogenizing, curing, mixing and extruding equipment
By designing a mixing mechanism and a vibration motor in the feed mixing device, combined with steam maturation technology, the problem of uneven feed mixing is solved, the full mixing and maturation of feed is achieved, and the processing quality and animal nutrition efficiency are improved.
Patent Information
- Application Number
- CN202520807360.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2035-04-27
AI Technical Summary
The existing feed mixing device is difficult to effectively mix the feed at the bottom of the device through agitation, resulting in some feed accumulation, uneven mixing, and affecting the processing quality.
A feed homogeneous maturation and extrusion equipment is designed, using a mixing mechanism and a vibration motor, which stirs and mixes through multiple sets of mixing plates and drives the mixing barrel to vibrate left and right to ensure that the feed is fully turned and mixed. At the same time, the equipment has a built-in steam mechanism, which distributes steam through the jet port to marinate the feed.
It effectively avoids feed accumulation, achieves full and uniform mixing of feed, improves the processing quality of mixed feed, and improves the digestibility of carbohydrates and protein absorption efficiency of animals through maturation.
Smart Images
Figure CN222943372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed mixing, in particular to feed homogenizing, maturing, mixing and extruding equipment. Background Art
[0002] Mixed feed is a mixture of various feeds after simple processing. The feed is matured by steam maturation using a maturation device. The quality of the mixed feed will be higher than that of ordinary feed.
[0003] The existing feed mixing device mixes multiple groups of feed by stirring, but the stirring mechanism is difficult to turn over the feed at the bottom of the device, resulting in some feed easily accumulating at the bottom of the device and being difficult to mix, which in turn causes uneven feed mixing and easily affects the processing quality of the mixed feed. Utility Model Content
[0004] The utility model aims to provide a feed homogenizing, maturing, mixing and extruding device to solve the problem in the above background technology that part of the feed is easily accumulated at the bottom of the device and is difficult to mix, which leads to uneven feed mixing and easily affects the processing quality of the mixed feed.
[0005] To achieve the above-mentioned purpose, the utility model provides a feed homogenizing, maturing and mixing extrusion device, including a box body, a mixing barrel is arranged at the bottom of the inner side of the box body, a mixing mechanism is arranged inside the mixing barrel, the mixing mechanism includes a rotating shaft, the rotating shaft is rotatably connected to the inner wall of the mixing barrel, a mixing plate in contact with the bottom of the mixing barrel is fixedly arranged on the rotating shaft, a mixing motor is fixedly arranged on the outer wall of the mixing barrel, the output end of the mixing motor is fixed to the rotating shaft, two support rods are fixedly arranged on the outer walls on both sides of the mixing barrel, the two support rods on the same side slide through the side wall of the box body and are fixedly arranged with a connecting plate, a vibration motor is fixedly arranged at the bottom of the mixing barrel, a spring is sleeved on the outer side of the support rod, and the two ends of the spring are respectively fixed to the connecting plate and the outer wall of the box body, and a steam mechanism for maturing the feed is arranged on the top of the inner side of the mixing barrel.
[0006] By adopting the above scheme, multiple groups of mixing plates stir and mix the feed in the mixing barrel, thereby preventing the feed from accumulating at the bottom of the device and being difficult to mix. The vibration motor drives the mixing barrel to vibrate left and right, thereby driving the feed in the mixing barrel to turn left and right, thereby preventing the feed from accumulating on one side and causing uneven mixing of the feed.
[0007] As a further improvement of the present technical solution, a crushing mechanism is provided at the top inner side of the box body, and the crushing mechanism includes a first support shaft and a second support shaft, and the first support shaft and the second support shaft are both rotatably connected to the side wall of the box body, and crushing rollers are fixedly provided on the first support shaft and the second support shaft, and a crushing motor is fixedly provided on the outer side wall of the box body, and the output end of the crushing motor is fixed to the first support shaft, and the first support shaft and the second support shaft, at one end away from the crushing motor, penetrate the side wall of the box body and are provided with a gear assembly.
[0008] By adopting the above solution, the two crushing rollers squeeze and cooperate with each other to crush the feed, thereby avoiding a poor mixing effect caused by large feed particles.
[0009] As a further improvement of the present technical solution, the gear assembly includes a first gear and a second gear, the first gear is fixedly disposed on a first support shaft, the second gear is fixedly disposed on a second support shaft, and the first gear and the second gear are meshingly connected.
[0010] By adopting the above scheme, the first support shaft and the second support shaft are rotated in opposite directions through the gear assembly, and driven by a power driver, so that the feed can be crushed conveniently.
[0011] As a further improvement of the technical solution, two baffles are fixedly provided on the inner wall of the box body above the two crushing rollers, and both of the two baffles are arranged to be inclined downward.
[0012] By adopting the above solution, the feed is guided by two baffles to prevent the feed from falling on the inner wall of the box body.
[0013] As a further improvement of the technical solution, the top of the mixing barrel is hollowed out, and the bottom of the mixing barrel is a semicircular arc surface structure.
[0014] By adopting the above solution, it is convenient to turn over the feed at the bottom of the mixing barrel.
[0015] As a further improvement of the technical solution, a material guide hopper is fixedly provided on the inner wall of the box body above the mixing barrel, and the material guide hopper is used to transport feed into the mixing barrel.
[0016] By adopting the above scheme, the crushed feed is collected by the guide hopper and then conveyed to the mixing barrel, thereby avoiding feed outflow and feed waste.
[0017] As a further improvement of the technical solution, two discharge ports are arranged at the bottom of the mixing barrel, and bottom covers are threadedly mounted on the bottoms of the two discharge ports.
[0018] By adopting the above solution, the bottom cover can be opened to conveniently pour out the mixed feed in the mixing barrel.
[0019] As a further improvement of the present technical solution, the steam mechanism includes two branch pipes, which are respectively fixed on both sides of the top of the mixing barrel, and a plurality of air jets are provided at the bottom of the two branch pipes. One end of the two branch pipes passes through the side wall of the mixing barrel and is fixedly provided with a connecting pipe, and an air inlet pipe is fixedly provided on the top of the connecting pipe.
[0020] By adopting the above scheme, steam is sprayed out through multiple jet ports at the bottom of the two branch pipes, so that steam is evenly distributed in the mixing barrel, the feed is cooked by the steam, and the feed is fully cooked by turning the feed in coordination with the mixing mechanism.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] 1. The feed homogenization, maturation and mixing extrusion equipment is provided with a mixing mechanism, and multiple groups of mixing plates are used to stir and mix the feed in the mixing barrel. Since the bottom of the mixing barrel is provided with a semicircular arc structure, it is convenient to turn over the feed at the bottom of the mixing barrel, thereby avoiding the accumulation of feed at the bottom of the device and making it difficult to mix. The vibration motor drives the mixing barrel to vibrate left and right, thereby driving the feed in the mixing barrel to turn left and right, avoiding the accumulation of feed on one side and causing uneven mixing of feed, thereby making the feed mixed fully and evenly, and effectively ensuring the processing quality of the mixed feed.
[0023] 2. The feed homogenizing, maturing and mixing extrusion equipment is equipped with a steam mechanism to spray steam through multiple jet ports at the bottom of two branch pipes, so that the steam is evenly distributed in the mixing barrel. The steam is used to mature the feed, and the mixing mechanism turns the feed, so that the feed is fully matured. The starch in the matured feed is fully gelatinized, which improves the digestibility of carbohydrates and the protein absorption efficiency of animals. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 It is a schematic structural diagram of the overall cross-section of the utility model;
[0026] Figure 3 It is a structural schematic diagram of the utility model crushing mechanism;
[0027] Figure 4 It is a structural schematic diagram of a utility model mixing barrel;
[0028] Figure 5 It is a structural schematic diagram of a utility model mixing mechanism;
[0029] Figure 6 It is a structural schematic diagram of a utility model steam mechanism.
[0030] The meaning of each number in the figure is:
[0031] 1. Box body; 2. Mixing barrel; 3. Crushing mechanism; 31. First support shaft; 32. Second support shaft; 33. Crushing roller; 34. Crushing motor; 35. First gear; 36. Second gear; 4. Mixing mechanism; 41. Rotating shaft; 42. Mixing plate; 43. Mixing motor; 44. Support rod; 45. Connecting plate; 46. Vibrating motor; 47. Spring; 5. Steam mechanism; 51. Branch pipe; 52. Jet port; 53. Connecting pipe; 54. Inlet pipe; 55. Joint; 6. Baffle; 7. Feed inlet; 8. Guide hopper; 9. Discharge port. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] See also Figure 1-Figure 3As shown, the utility model provides a feed homogenizing, maturing and mixing extrusion device, including a box body 1, a feed inlet 7 is arranged on the top of the box body 1, a cover plate is hinged on one side of the top of the feed inlet 7, and a variety of feeds are added into the box body 1 through the feed inlet 7 after the cover plate is opened, a crushing mechanism 3 is arranged on the top of the inner side of the box body 1, the crushing mechanism 3 includes a first support shaft 31 and a second support shaft 32, the first support shaft 31 and the second support shaft 32 are both rotatably connected to the side wall of the box body 1, crushing rollers 33 are fixedly arranged on the first support shaft 31 and the second support shaft 32, the two crushing rollers 33 squeeze and cooperate with each other to crush the feed to avoid poor mixing effect caused by large feed particles, a crushing motor 34 is fixedly arranged on the outer wall of the box body 1, the output end of the crushing motor 34 is fixed to the first support shaft 31, and the first support shaft 31 and the second support shaft 32 are both far away from the crushing motor 34. A gear assembly is provided on the side wall of the box body 1, and the gear assembly includes a first gear 35 and a second gear 36. The first gear 35 is fixedly provided on the first support shaft 31, and the second gear 36 is fixedly provided on the second support shaft 32. The first gear 35 and the second gear 36 are meshingly connected, and the first support shaft 31 is driven to rotate by the shredding motor 34, and the first support shaft 31 drives the first gear 35 to rotate, the first gear 35 drives the second gear 36 to rotate, and the second gear 36 drives the second support shaft 32 to rotate, and then the two shredding rollers 33 are driven to rotate synchronously in the opposite direction through the first support shaft 31 and the second support shaft 32. Two baffles 6 are fixedly provided on the inner wall of the box body 1 above the two shredding rollers 33, and the two baffles 6 are both inclined downward. The feed is guided by the two baffles 6 to prevent the feed from falling on the inner wall of the box body 1.
[0035] See also Figure 1-Figure 3As shown, a mixing barrel 2 is arranged at the bottom of the inner side of the box body 1, and the top of the mixing barrel 2 is hollowed out. The bottom of the mixing barrel 2 is arranged as a semicircular arc surface structure, which is convenient for turning over the feed at the bottom of the mixing barrel 2. A guide hopper 8 is fixedly arranged on the inner wall of the box body 1 above the mixing barrel 2. The guide hopper 8 is used to transport feed into the mixing barrel 2, collect crushed feed through the guide hopper 8 and then transport the feed to the mixing barrel 2 to avoid feed outflow and feed waste. A mixing mechanism 4 is arranged on the inner side of the mixing barrel 2, and the mixing mechanism 4 includes a rotating shaft 41, which is rotatably connected to the inner side wall of the mixing barrel 2, and a mixing plate 42 in contact with the bottom of the mixing barrel 2 is fixedly arranged on the rotating shaft 41, and the mixing plate 42 is arranged in multiple groups. A mixing motor 43 is fixedly arranged on the outer side wall of the mixing barrel 2, and the output end of the mixing motor 43 is fixed to the rotating shaft 41. The rotating shaft 41 is driven to rotate by the mixing motor 43, and the rotating shaft 41 drives the mixing The material plate 42 rotates, and the feed in the mixing barrel 2 is stirred and mixed through multiple groups of mixing plates 42. Two support rods 44 are fixedly provided on the outer walls of both sides of the mixing barrel 2. The two support rods 44 on the same side slide through the side wall of the box body 1 and are fixedly provided with a connecting plate 45. A vibration motor 46 is fixedly provided at the bottom of the mixing barrel 2. A spring 47 is sleeved on the outer side of the support rod 44. The two ends of the spring 47 are respectively fixed to the connecting plate 45 and the outer wall of the box body 1. The mixing barrel 2 is driven to vibrate left and right by the vibration motor 46, and the mixing barrel 2 drives the four support rods 44 to move left and right. The elastic force of the spring 47 makes the mixing barrel 2 quickly reset, and then drives the feed in the mixing barrel 2 to turn left and right to avoid feed accumulation on one side causing uneven mixing of feed. Two discharge ports 9 are provided at the bottom of the mixing barrel 2, and bottom covers are threadedly installed at the bottom of the two discharge ports 9. Opening the bottom cover facilitates pouring out the mixed feed in the mixing barrel 2.
[0036] See also Figure 1 , Figure 4-Figure 6As shown, a steam mechanism 5 for maturing the feed is arranged at the top of the inner side of the mixing barrel 2, and the steam mechanism 5 includes two branch pipes 51, which are respectively fixedly arranged at both sides of the top of the mixing barrel 2, and a plurality of air jets 52 are arranged at the bottom of the two branch pipes 51. One end of the two branch pipes 51 penetrates the side wall of the mixing barrel 2 and is fixedly arranged with a connecting pipe 53, and an air inlet pipe 54 is fixedly arranged at the top of the connecting pipe 53. A joint 55 for connecting an external steam pipeline is arranged at one end of the air inlet pipe 54 away from the connecting pipe 53, and the air inlet pipe 54 is arranged as a high temperature resistant hose, and steam is input through the air inlet pipe 54, and the steam is transported to the connecting pipe 53 through the air inlet pipe 54. , transported to the two branch pipes 51 through the connecting pipe 53, and then ejected through the multiple jet ports 52 at the bottom of the two branch pipes 51, so that the steam is evenly distributed in the mixing barrel 2, and the feed is matured by the steam. Cooperating with the mixing mechanism 4 to turn the feed, the feed is fully matured. The starch of the matured feed is fully gelatinized, and the protein structure is denatured, which greatly improves the digestibility of carbohydrates and the protein absorption efficiency of animals. The feed maturation process can kill harmful microorganisms such as salmonella and mold, and reduce the risk of feed mildew. By setting the air inlet pipe 54 as a high-temperature resistant hose, the air inlet pipe 54 is prevented from interfering with the left and right vibration of the mixing barrel 2.
[0037] The specific working principle of the utility model is as follows: starting the mixing motor 43 drives the rotating shaft 41 to rotate through the mixing motor 43, and the rotating shaft 41 drives the mixing plate 42 to rotate, and the feed in the mixing barrel 2 is stirred and mixed through multiple groups of mixing plates 42. Moreover, since the bottom of the mixing barrel 2 is arranged as a semicircular arc surface structure, it is convenient to turn over the feed at the bottom of the mixing barrel 2, thereby avoiding the feed from accumulating at the bottom of the device and being difficult to mix. Starting the vibration motor 46 drives the mixing barrel 2 to vibrate left and right through the vibration motor 46, and the mixing barrel 2 drives the four support rods 44 to move left and right. The elastic force of the spring 47 makes the mixing barrel 2 quickly reset, thereby driving the feed in the mixing barrel 2 to turn left and right, thereby avoiding the feed from accumulating on one side and causing uneven mixing of the feed, thereby making the feed mixed fully and evenly, and effectively ensuring the processing quality of the mixed feed.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A feed homogenizing, maturing and mixing extrusion device, comprising a housing (1), characterized in that: A mixing cylinder (2) is arranged at the bottom of the inner side of the box body (1), a mixing mechanism (4) is arranged inside the mixing cylinder (2), and the mixing mechanism (4) comprises a rotating shaft (41), and the rotating shaft (41) is rotatably connected to the inner side wall of the mixing cylinder (2); A mixing plate (42) in contact with the bottom of the mixing barrel (2) is fixedly arranged on the rotating shaft (41); a mixing motor (43) is fixedly arranged on the outer wall of the mixing barrel (2); and an output end of the mixing motor (43) is fixed to the rotating shaft (41); Two support rods (44) are fixedly provided on the outer side walls of both sides of the mixing barrel (2); the two support rods (44) on the same side slide through the side wall of the box body (1) and are fixedly provided with a connecting plate (45); A vibration motor (46) is fixedly arranged at the bottom of the mixing barrel (2), a spring (47) is sleeved on the outside of the support rod (44), two ends of the spring (47) are respectively fixed to the connecting plate (45) and the outer wall of the box body (1), and a steam mechanism (5) for maturing feed is arranged on the top of the inner side of the mixing barrel (2).
2. The feed homogenizing, maturing, mixing and extruding equipment according to claim 1 is characterized by: A crushing mechanism (3) is arranged on the top of the inner side of the box body (1), and the crushing mechanism (3) comprises a first support shaft (31) and a second support shaft (32), the first support shaft (31) and the second support shaft (32) are both rotatably connected to the side wall of the box body (1), and crushing rollers (33) are fixedly arranged on the first support shaft (31) and the second support shaft (32), and a crushing motor (34) is fixedly arranged on the outer side wall of the box body (1), and the output end of the crushing motor (34) is fixed to the first support shaft (31), and the ends of the first support shaft (31) and the second support shaft (32) away from the crushing motor (34) penetrate the side wall of the box body (1) and are provided with a gear assembly.
3. The feed homogenizing, maturing, mixing and extruding equipment according to claim 2 is characterized in that: The gear assembly comprises a first gear (35) and a second gear (36); the first gear (35) is fixedly arranged on a first support shaft (31); the second gear (36) is fixedly arranged on a second support shaft (32); the first gear (35) and the second gear (36) are meshingly connected.
4. The feed homogenizing, maturing, mixing and extruding equipment according to claim 2 is characterized by: Two baffles (6) are fixedly arranged on the inner side wall of the box body (1) above the two crushing rollers (33), and the two baffles (6) are both arranged to be inclined downward.
5. The feed homogenizing, maturing, mixing and extruding equipment according to claim 1 is characterized by: The top of the box body (1) is provided with a feed opening (7), and a cover plate is hingedly connected to one side of the top of the feed opening (7).
6. The feed homogenizing, maturing, mixing and extruding equipment according to claim 1, characterized in that: The top of the mixing barrel (2) is hollowed out, and the bottom of the mixing barrel (2) is a semicircular arc surface structure.
7. The feed homogenizing, maturing, mixing and extruding equipment according to claim 1 is characterized by: A material guide hopper (8) is fixedly provided on the inner wall of the box body (1) above the mixing barrel (2), and the material guide hopper (8) is used to transport feed into the mixing barrel (2).
8. The feed homogenizing, maturing and mixing extrusion equipment according to claim 1 is characterized by: The mixing barrel (2) is provided with two discharge ports (9) at the bottom, and bottom covers are threadedly mounted on the bottoms of the two discharge ports (9).
9. The feed homogenizing, maturing, mixing and extruding equipment according to claim 1, characterized in that: The steam mechanism (5) comprises two branch pipes (51), the two branch pipes (51) are respectively fixedly arranged on both sides of the top of the mixing barrel (2), a plurality of air jets (52) are arranged at the bottom of the two branch pipes (51), one end of the two branch pipes (51) penetrates the side wall of the mixing barrel (2) and is fixedly provided with a connecting pipe (53), and an air inlet pipe (54) is fixedly provided at the top of the connecting pipe (53).
10. The feed homogenizing, maturing, mixing and extruding equipment according to claim 9, characterized in that: A connector (55) for connecting to an external steam pipeline is provided at one end of the air intake pipe (54) away from the connecting pipe (53), and the air intake pipe (54) is configured as a high temperature resistant hose.