Valve mold linear guide rail core pulling device
By designing a linear linear rail core extraction device for valve molds, using the decomposed rear mold core and side mold core, combined with the cooperation of the guide sleeve and sliding rod, the problems of complex valve mold production process, long cycle and low efficiency in the prior art are solved, and fast and efficient valve body forming and core extraction operations are achieved.
Patent Information
- Application Number
- CN202421571078.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, the production process of valve molds is complex, with long cycles and low efficiency, making it difficult to quickly and efficiently complete the forming and core extraction operations of the valve body.
A valve mold linear linear rail core extraction device is designed, including a lower mold and an upper mold. One side of the lower mold is provided with a decomposed rear mold core and a side mold core. Through the cooperation of the guide sleeve and the sliding rod, stable mold closing and core extraction operations of the side mold core and the rear mold core are realized.
Through the design of this device, the core extraction operation can be performed quickly, the production efficiency of the valve body can be improved, and the quality of the valve body molding can be ensured.
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Figure CN222944449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve moulds, in particular to a linear rail core pulling device for a valve mould. Background Art
[0002] Valves are pipe accessories used to open and close pipes, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. During the production and processing of valves, valve molds are required to cast the valve body of the valve. After cooling and solidification, a valve body with a certain shape, size, and performance is obtained.
[0003] At present, the valve body is T-shaped, and the valve body includes an arc-shaped inner cavity, side flanges are arranged at both ends of the inner cavity, and a rear flange is arranged at the rear end of the inner cavity. Because the inner diameter of the inner cavity is larger than the inner diameter of the flange, in order to facilitate production, when processing the valve body of the valve, a sand casting process is generally adopted. However, the sand casting process requires core box preparation, sand molding, cavity preheating, pouring, mold opening, sand cleaning and other processes, which is complicated to operate, has a long production cycle and is inefficient.
[0004] Therefore, a valve mold linear rail core pulling device is proposed. Utility Model Content
[0005] The utility model aims to provide a valve mold linear rail core pulling device, so as to solve or at least alleviate one or more of the above-mentioned problems and other problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0007] A valve mold linear rail core pulling device comprises a lower mold and an upper mold. After the lower mold and the upper mold are closed, a cavity forming the shape of a valve body is surrounded by the lower mold and the upper mold. A rear mold core for forming a middle cavity of the valve body is arranged on one side of the lower mold. The rear mold core can be disassembled when the mold is opened and the core is pulled out. Side mold cores for forming a middle side flange of the valve body are arranged on the opposite sides of the lower mold. A first linear rail assembly is arranged at the bottom of the two side mold cores, and a second linear rail assembly is arranged at the bottom of the rear mold core. The first linear rail assembly and the second linear rail assembly both comprise a guide sleeve and a sliding rod. The guide sleeve is fixedly installed on the upper end of the lower mold. One end of the sliding rod in the first linear rail is fixedly connected to the bottom of the side mold core, and one end of the sliding rod in the second linear rail is fixedly connected to the bottom of the rear mold core. The other end of the sliding rod is slidably inserted into the guide sleeve.
[0008] In a valve mold linear rail core pulling device according to the utility model, the side mold core includes a side mold base and a side inner pull, one end of the sliding rod in the first linear rail is fixedly connected to the bottom of the side mold base, and one end of the side inner pull is fixedly connected to one side of the side mold base.
[0009] In a valve mold linear rail core pulling device according to the utility model, the rear mold core includes a rear mold base and a rear inner puller, one end of the sliding rod in the second linear rail is fixedly connected to the bottom of the rear mold base, and the rear inner puller is fixedly connected to one side of the rear mold base.
[0010] In a linear rail core pulling device for a valve mold according to the utility model, the rear inner pulling includes a fixed plate and an assembled arc block, one end of the fixed plate is fixedly connected to one side of the rear mold base, one end of the assembled arc block is fixedly connected to an end of the fixed plate away from the rear mold base, the top and bottom of the fixed plate are detachably mounted with a middle arc plate, and the upper and lower ends of the assembly arc block on the opposite sides are detachably mounted with side arc plates.
[0011] In a valve mold linear rail core pulling device according to the utility model, a convex plug block is fixedly connected to the side of the side arc plate away from its arc surface, and concave slots are provided on the top and bottom of the assembly arc block, and the convex plug block is inserted into the concave slot.
[0012] In a valve mold linear rail core pulling device according to the utility model, the two opposite side surfaces of the assembly arc block are formed with protrusions, and a groove is provided at one end of the protrusion close to the arc surface of the assembly arc block, and a fitting plate is formed on the side of the side arc plate away from its arc surface, and the fitting plate is fitted on the edge surface of the protrusion, and one end of the side arc plate is fixedly connected with a clamping block, and the clamping block is arranged in the clamping groove. After the clamping blocks on the two side arc plates on the same side of the assembly arc block are inserted into the clamping groove, the two clamping blocks are pressed against each other and then clamped in the clamping groove.
[0013] The utility model has at least the following beneficial effects:
[0014] The utility model can quickly perform core pulling operation by means of the side mold core and the decomposable rear mold core, thereby effectively improving the production efficiency of the valve body;
[0015] The first linear rail and the second linear rail are provided to enable the side mold core and the rear mold core to perform stable mold closing and core pulling operations, thereby ensuring the molding quality of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 This is a structural schematic diagram of the linear rail core pulling device for a valve mold of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the upper mold of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the valve body of the utility model when it is formed;
[0020] Figure 4 It is a schematic diagram of the structure of the side mold core and the rear mold core of the utility model when the mold is closed;
[0021] Figure 5 It is a schematic diagram of the partial explosion structure of the utility model;
[0022] Figure 6 It is a partial structural schematic diagram of the rear mold core of the utility model;
[0023] Figure 7 It is a schematic diagram of the partial explosion structure of the rear mold core of the utility model;
[0024] Figure 8 It is a structural schematic diagram of an existing valve body.
[0025] Description of Figure Numbers:
[0026] 1. Lower mold; 2. Upper mold; 201. Casting port; 3. Side mold core; 301. Side mold seat; 302. Side inner drawer; 4. Rear mold core; 401. Rear mold seat; 402. Rear inner drawer; 4021. Fixed plate; 4022. Assembly arc block; 40221. Concave slot; 40222. Protrusion; 40223. Slot; 4023. Side arc plate; 40231. Snap-in block; 4024. Middle arc plate; 40241. Convex plug-in block; 5. Valve body; 501. Side flange; 502. Rear flange; 503. Cavity; 6. Guide sleeve; 7. Sliding rod. DETAILED DESCRIPTION
[0027] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0028] Please refer to Figures 1 to 8As shown, this embodiment provides a valve mold linear rail core pulling device, including a lower mold 1 and an upper mold 2, a plurality of casting ports 201 are opened on the top of the upper mold 2, and after the lower mold 1 and the upper mold 2 are closed, a cavity is formed between the lower mold 1 and the upper mold 2 to form the shape of the valve body 5;
[0029] A rear mold core 4 for forming a mold cavity 503 in the valve body 5 is provided on one side of the lower mold 1. The rear mold core 4 can be disassembled when the mold is opened and the core is pulled out. In this embodiment, the rear mold core 4 includes a rear mold base 401 and a rear inner drawer 402. The rear inner drawer 402 includes a fixed plate 4021 and an assembled arc block 4022. One end of the fixed plate 4021 is fixedly connected to one side of the rear mold base 401, and one end of the assembled arc block 4022 is fixedly connected to an end of the fixed plate 4021 away from the rear mold base 401. The top and bottom of the fixed plate 4021 are detachably installed with a middle arc plate 4024, and the upper and lower ends of the opposite sides of the assembled arc block 4022 are detachably installed with side arc plates 4023. A convex plug block 40241 is fixedly connected to the side of the side arc plate 4023 away from its arc surface. The top and bottom of the assembled arc block 4022 A concave slot 40221 is provided on each of the two sides of the arc block 4022, and a convex plug-in block 40241 is inserted into the concave slot 40221. Protrusions 4022 are formed on the opposite sides of the arc block 4022. A slot 40223 is provided on one end of the arc surface of the arc block 4022 close to the arc surface of the arc block 4022. A bonding plate is formed on the side of the side arc plate 4023 away from its arc surface. The bonding plate is bonded to the edge surface of the protrusion 4022. A clamping block 40231 is fixedly connected to one end of the side arc plate 4023. The clamping block 40231 is set in the slot 40223. After the clamping blocks 40231 on the two side arc plates 4023 located on the same side of the arc block 4022 are inserted into the slot 40223, the two clamping blocks 40231 are pressed against each other and then clamped in the slot 40223.
[0030] The two opposite side surfaces of the lower mold 1 are both provided with side mold cores 3 for forming the side flanges 501 in the valve body 5. In this embodiment, the side mold core 3 includes a side mold base 301 and a side inner drawer 302, and one end of the side inner drawer 302 is fixedly connected to one side of the side mold base 301.
[0031] A first linear rail assembly is provided at the bottom of each of the two side mold cores 3, and a second linear rail assembly is provided at the bottom of the rear mold core 4. Both the first linear rail assembly and the second linear rail assembly include a guide sleeve 6 and a sliding rod 7. The guide sleeve 6 is fixedly installed on the upper end of the lower mold 1, one end of the sliding rod 7 in the first linear rail is fixedly connected to the bottom of the side mold core 3, one end of the sliding rod 7 in the second linear rail is fixedly connected to the bottom of the rear mold core 4, and the other end of the sliding rod 7 is slidably inserted into the guide sleeve 6, one end of the sliding rod 7 in the second linear rail is fixedly connected to the bottom of the rear mold base 401, and one end of the sliding rod 7 in the first linear rail is fixedly connected to the bottom of the side mold base 301.
[0032] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0033] Working principle: When in use, the side mold core 3 and the rear mold core 4 are molded to the inner side of the lower mold 1 through the guide sleeve 6 and the sliding rod 7, and then the lower mold 1 and the upper mold 2 are molded together, and then the casting liquid is poured into the cavity from the casting port 201. After cooling, the upper mold 2 is opened, and then the side mold core 3 and the rear mold core 4 are pulled away from the lower mold 1, and the side inner drawer 302 and the fixed plate 4021 are pulled out from the inside of the molded valve body 5. Because the inner diameter of the cavity 503 is larger than the flange The inner diameter of the valve body 5 is as follows: therefore, when the rear inner drawing 402 is pulling the core, the cavity 503 will block the side arc plate 4023 and the middle arc plate 4024, thereby causing the side arc plate 4023 and the middle arc plate 4024 to detach from the assembly arc block 4022. At this time, the assembly arc block 4022 and the fixing plate 4021 can be smoothly pulled out of the valve body 5, and then the detached side arc plate 4023 and the middle arc plate 4024 can be directly taken out through the inside of the side flange 501.
[0034] The above description shows and describes several preferred embodiments of the utility model, but as before, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept of this article through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A valve mold linear rail core pulling device, characterized in that: The invention comprises a lower mold (1) and an upper mold (2). After the lower mold (1) and the upper mold (2) are molded together, a cavity is formed between the lower mold (1) and the upper mold (2) to form the outer shape of the valve body (5). A rear mold core (4) is provided on one side of the lower mold (1) for forming the middle cavity (503) of the valve body (5). The rear mold core (4) can be disassembled when the mold is opened and the core is pulled out. The opposite sides of the lower mold (1) are provided with side mold cores (3) for forming the middle side flange (501) of the valve body (5). The bottoms of the two side mold cores (3) are provided with A first linear rail assembly, a second linear rail assembly is arranged at the bottom of the rear mold core (4), the first linear rail assembly and the second linear rail assembly both comprise a guide sleeve (6) and a sliding rod (7), the guide sleeve (6) is fixedly mounted on the upper end of the lower mold (1), one end of the sliding rod (7) in the first linear rail is fixedly connected to the bottom of the side mold core (3), one end of the sliding rod (7) in the second linear rail is fixedly connected to the bottom of the rear mold core (4), and the other end of the sliding rod (7) is slidably inserted into the guide sleeve (6).
2. A valve mold linear rail core pulling device according to claim 1, characterized in that: The side mold core (3) comprises a side mold base (301) and a side inner drawer (302), one end of the sliding rod (7) in the first linear rail is fixedly connected to the bottom of the side mold base (301), and one end of the side inner drawer (302) is fixedly connected to one side of the side mold base (301).
3. A valve mold linear rail core pulling device according to claim 2, characterized in that: The rear mold core (4) comprises a rear mold base (401) and a rear inner drawer (402), one end of the sliding rod (7) in the second linear rail is fixedly connected to the bottom of the rear mold base (401), and the rear inner drawer (402) is fixedly connected to one side of the rear mold base (401).
4. A valve mold linear rail core pulling device according to claim 3, characterized in that: The rear inner drawer (402) comprises a fixed plate (4021) and an assembled arc block (4022), one end of the fixed plate (4021) is fixedly connected to one side of the rear mold base (401), one end of the assembled arc block (4022) is fixedly connected to an end of the fixed plate (4021) away from the rear mold base (401), a middle arc plate (4024) is detachably mounted on the top and bottom of the fixed plate (4021), and side arc plates (4023) are detachably mounted on the upper and lower ends of the two opposite side surfaces of the assembled arc block (4022).
5. A valve mold linear rail core pulling device according to claim 4, characterized in that: A convex plug-in block (40241) is fixedly connected to the side of the side arc plate (4023) away from its arc surface, and concave slots (40221) are provided on the top and bottom of the assembly arc block (4022), and the convex plug-in block (40241) is inserted into the concave slots (40221).
6. A valve mold linear rail core pulling device according to claim 5, characterized in that: The two opposite side surfaces of the assembly arc block (4022) are both formed with protrusions (40222), and a groove (40223) is provided at one end of the protrusion (40222) close to the arc surface of the assembly arc block (4022). A bonding plate is formed on the side of the side arc plate (4023) away from its arc surface, and the bonding plate is bonded to the edge surface of the protrusion (40222). One end of the side arc plate (4023) is fixedly connected with a clamping block (40231), and the clamping block (40231) is arranged in the groove (40223). After the clamping blocks (40231) on the two side arc plates (4023) located on the same side of the assembly arc block (4022) are inserted into the groove (40223), the two clamping blocks (40231) are pressed against each other and then clamped in the groove (40223).