Clamping device of honeycomb core infiltration manipulator

By designing the clamping device for the honeycomb core infiltrating robot, the driving of mechanical clamping and lifting cross beams is used to realize the mechanized clamping and automatic operation of the honeycomb core workpiece, the problem of labor-intensive and safety risks of the fixing method in the prior art is solved, and the efficiency and safety of the process are improved.

CN222945568UActive Publication Date: 2025-06-06JIAXING CMAG COMPOSITE MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202320050013.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-01-09
Publication Date
2025-06-06
Estimated Expiration
2033-01-09

AI Technical Summary

Technical Problem

In the existing honeycomb core impregnation process, the fixed method is labor-intensive, and the movement method of the crane lifting is relatively safe and lacks mechanized operation, resulting in frequent manual operations and low efficiency.

Method used

A clamping device for infiltrating the manipulator with a honeycomb core is designed, including mechanical clamping parts, lifting beam parts, vertical frames and linear ground rails. The honeycomb core workpiece is clamped and fixed by mechanical clamping parts, and the honeycomb core workpiece is turned and horizontally moved by driving the lifting beam parts and linear ground rails, and placed in a glue pool for impregnation operation.

Benefits of technology

Mechanized clamping and automated operation of honeycomb core workpieces is realized, manual operation is reduced, process safety and efficiency is improved, and the glue impregnation speed and time can be set at any time under mechanized clamping to meet different process needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222945568U_ABST
    Figure CN222945568U_ABST
Patent Text Reader

Abstract

The utility model discloses a clamping device of a honeycomb core infiltration manipulator, and aims to solve the problems that in the existing honeycomb core impregnation mode, a honeycomb core product is fixed through an iron frame and then put into a glue pool through a crane for impregnation operation, most of the honeycomb core products need to be manually matched for operation, and the fixing mode is labor-consuming, time-consuming and labor-consuming. The device comprises a mechanical clamping piece which is used for grabbing and clamping a honeycomb core workpiece and performing turnover motion, and the mechanical clamping piece is used for grabbing and clamping the honeycomb core workpiece and performing turnover motion; the lifting cross beam piece is horizontally fixed at the bottom end of the mechanical clamping piece and drives the mechanical clamping piece to move in the Y-axis direction; the vertical frames are symmetrically arranged at the two ends of the lifting cross beam piece to serve as lifting bases; the glue pools are arranged below the manipulators; and the linear ground rails are respectively arranged at the bottom ends of the two vertical frames so as to drive the manipulator to move in the X-axis direction. The honeycomb core impregnation device is particularly suitable for mechanized operation of honeycomb core impregnation, and has high social use value and application prospect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of honeycomb core processing, in particular to a clamping device of a honeycomb core infiltration manipulator. Background Art

[0002] The manufacturing process of honeycomb core includes: gluing, hot pressing, trimming, stretching, shaping, dipping, curing, and slicing. The dipping process of honeycomb after shaping determines the density distribution and color uniformity of the honeycomb after curing, which plays a very critical role.

[0003] The existing honeycomb core dipping method is to fix the honeycomb core product with an iron frame, and then use a crane to put the honeycomb core product into the glue pool for dipping. Most of the operations require manual cooperation, and the fixing method is labor-intensive, and the mobile method of crane hoisting also has a high safety risk. To this end, we proposed a clamping device for the honeycomb core dipping manipulator. Utility Model Content

[0004] The purpose of the utility model is to solve or at least alleviate the problems existing in the prior art.

[0005] The utility model provides a clamping device for a honeycomb core impregnation manipulator, comprising a mechanical clamping member used for grasping, clamping and flipping a honeycomb core workpiece; a lifting beam member horizontally fixed to the bottom end of the mechanical clamping member and driving the mechanical clamping member to move in the Y-axis direction; vertical frames symmetrically arranged at both ends of the lifting beam member to serve as a lifting base; a plurality of glue pools arranged below the mechanical clamping member for the honeycomb core workpiece to enter for impregnation; and linear ground rails respectively arranged at the bottom ends of two vertical frames to drive the mechanical clamping member to move in the X-axis direction.

[0006] Optionally, the mechanical clamping part includes a base fixed on the lifting beam, and vertically arranged side ears are symmetrically integrally formed on both sides of the base, and the lower end of the flip block is rotatably installed between the two side ears, a servo motor is fixed on one of the side ears, and the output end of the servo motor is connected to the flip block to drive the flip block to flip freely, two lower support rods are symmetrically fixed on the upper part of the side wall of the flip block, and an upper gripper assembly is installed on the upper end of the flip block to cooperate with the lower support rod to clamp the honeycomb core workpiece.

[0007] Further, optionally, the upper gripper assembly includes an upper gripper base fixed to the upper end of the flip block, and a plurality of lifting cylinders are vertically fixed on the upper gripper base, and an upper cross bar that cooperates with the lower support rod to clamp is horizontally fixed on the telescopic end of the lifting cylinder.

[0008] Furthermore, the lower support rod is The free end of the horizontal section at the upper end is fixedly connected to the upper part of the side wall of the flip block.

[0009] Furthermore, the bottom ends of the plurality of upper cross bars are fixed with a same upper clamping plate to increase the clamping contact area.

[0010] Optionally, a non-slip pad is bonded to the bottom end of the upper clamping plate.

[0011] The utility model mainly has the following beneficial effects:

[0012] The utility model clamps and fixes the honeycomb core workpiece by a mechanical clamping member. After the honeycomb core workpiece reaches the glue pool area, it is first moved upward by a lifting crossbeam member, and then the mechanical clamping member flips the clamped honeycomb core workpiece downward; the lifting crossbeam member moves downward in the Y-axis direction, and the honeycomb core workpiece is placed in the glue pool for glue dipping. During the whole process, the honeycomb core workpiece is clamped and fixed, which ensures the mechanized operation of the glue dipping process and reduces manual operation. In addition, the speed and time of the glue dipping can be arbitrarily set under the mechanized clamping, which saves time and labor, meets different process requirements, and greatly reduces safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The preferred implementation scheme will be described below in a clear and understandable manner in conjunction with the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of a clamping device for a honeycomb core infiltration manipulator.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a top view of the structure of the utility model;

[0016] Figure 3 The three-dimensional structure of the mechanical clamping member in the utility model is shown in FIG. Figure 1 ;

[0017] Figure 4 The three-dimensional structure of the mechanical clamping member in the utility model is shown in FIG. Figure 2 .

[0018] In the figure: a vertical frame 10, a lifting beam 20, a mechanical clamping member 30, a base 301, a side ear 311, a flip block 302, a lower support rod 303, an upper gripper base 304, a lifting cylinder 305, an upper crossbar 306, an upper clamping plate 307, a servo motor 308, a honeycomb core workpiece 40, a linear ground rail 50, and a glue pool 60. DETAILED DESCRIPTION

[0019] The following is combined with Figure 1-4 The utility model is further described with examples:

[0020] Example 1

[0021] A clamping device for a honeycomb core impregnation manipulator, see attached Figure 1-4, including: a mechanical clamping member 30 for grabbing, clamping and flipping the honeycomb core workpiece 40; a lifting beam member 20 horizontally fixed to the bottom end of the mechanical clamping member 30 and driving the mechanical clamping member 30 to move in the Y-axis direction; and vertical frames 10 symmetrically arranged at both ends of the lifting beam member 20 to serve as a lifting base;

[0022] In this embodiment, Figure 3-4 As shown, the mechanical clamping member 30 includes a base 301 fixed on the lifting beam member 20, and the two sides of the base 301 are symmetrically integrally formed with vertically arranged side ears 311, and the lower end of the flip block 302 is rotatably mounted between the two side ears 311, a servo motor 308 is fixed on one of the side ears 311, and the output end of the servo motor 308 is connected to the flip block 302 to drive the flip block 302 to flip freely, two lower support rods 303 are symmetrically fixed on the upper part of the side wall of the flip block 302, and the upper end of the flip block 302 is installed with an upper gripper assembly that cooperates with the lower support rod 303 to clamp the honeycomb core workpiece 40; the lower support rod 303 is The free end of the horizontal section at the upper end is fixedly connected to the upper part of the side wall of the flip block 302;

[0023] Optionally, the upper gripper assembly includes an upper gripper base 304 fixed to the upper end of the flip block 302, and a plurality of lifting cylinders 305 are vertically fixed on the upper gripper base 304, and an upper cross bar 306 that cooperates with the lower support rod 303 to clamp is horizontally fixed on the telescopic end of the lifting cylinder 305; the bottom ends of the plurality of upper cross bars 306 are fixed with the same upper clamping plate 307 to increase the clamping contact area, and the bottom end of the upper clamping plate 307 is bonded with an anti-slip pad;

[0024] It can be understood that the upper clamping plate 307 cooperates with the lower supporting rod 303 to form a clamping structure that surrounds and clamps the honeycomb core workpiece 40 on three sides, and the fixing effect is better.

[0025] In this embodiment, refer to Figure 3, the lifting cylinder 305 is started, driving several upper cross bars 306 and upper clamping plates 307 to move upward, at this time, the honeycomb core workpiece 40 is placed on the lower supporting rod 303 by a forklift or other tools, and the lifting cylinder 305 is contracted to move the upper clamping plate 307 downward to cooperate with the lower supporting rod 303 to clamp and fix the honeycomb core workpiece 40. Subsequently, after the honeycomb core workpiece 40 reaches the glue pool 60 area, it is first moved upward by the lifting cross beam 20, and then the servo motor 308 is started to drive the flip block 302 to rotate, thereby flipping the clamped honeycomb core workpiece 40 downward; then the lifting cross beam 20 is displaced downward in the Y-axis direction, and the honeycomb core workpiece 40 is placed in the glue pool 60 for dipping. During the whole process, the honeycomb core workpiece 40 is clamped and fixed, ensuring the mechanized operation of the dipping process and reducing manual operation. In addition, the speed and time of dipping can be set arbitrarily under mechanized clamping, which saves time and effort, meets different process requirements, and greatly reduces safety risks.

[0026] Example 2

[0027] The difference between this embodiment and embodiment 1 is that Figure 3-4 As shown, it also includes a lifting beam 20 horizontally fixed to the bottom end of the mechanical clamp 30 and driving the mechanical clamp 30 to move in the Y-axis direction; vertical frames 10 symmetrically arranged at both ends of the lifting beam 20 to serve as a lifting base; a plurality of glue pools 60 arranged below the mechanical clamp 30 for the honeycomb core workpiece 40 to enter the dipping glue; and linear ground rails 50 respectively arranged at the bottom ends of the two vertical frames 10 to drive the mechanical clamp 30 to move in the X-axis direction;

[0028] In this embodiment, refer to the attached Figure 1-2 The linear ground rail 50 includes two ground rail shells arranged in parallel; a ball screw arranged inside the ground rail shell; a moving seat movably mounted on the upper end surface of the ground rail shell and fixed with a ball screw pair, a vertical frame 10 is fixed to the upper end of the moving seat, and the ball screw pair drives the moving seat to move horizontally along the ground rail shell when the ball screw rotates; a servo motor for driving the ball screw to rotate; a drag chain for protecting cables, wires, air pressure pipes and oil pressure pipes is arranged inside the ground rail shell.

[0029] In this embodiment, refer to the attached Figure 1 After the honeycomb core workpiece 40 is grabbed by the mechanical clamp 30, the two servo motors are started synchronously, and the ball screw is driven to rotate through the transmission of the gear or chain, and the ball screw pair on the ball screw is cooperated to drive the honeycomb core workpiece 40 to move horizontally. After reaching the glue pool 60 area, the mechanical clamp 30 turns the honeycomb core workpiece 40 over and puts it into the glue pool 60 for dipping. After the dipping is completed, the honeycomb core workpiece 40 is taken out and moved to the unloading area ( Figure 1 The right side of the honeycomb core workpiece 40 is ensured to move in the X-axis direction, and the automation and mechanized precise movement of the dipping process are realized.

[0030] For other structures not described, refer to Example 1.

[0031] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above-mentioned embodiments, ordinary technicians in this field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above-mentioned embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model, and should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A clamping device for a honeycomb core infiltration manipulator, It is characterized in that include, A mechanical clamping member (30) for grabbing, clamping and flipping a honeycomb core workpiece (40); A lifting beam (20) horizontally fixed to the bottom end of the mechanical clamp (30) and driving the mechanical clamp (30) to move in the Y-axis direction; A vertical frame (10) symmetrically arranged at both ends of the lifting beam (20) to serve as a lifting base; A plurality of glue pools (60) are arranged below the mechanical clamping member (30) to allow the honeycomb core workpiece (40) to enter the glue dipping process; A linear ground rail (50) is respectively arranged at the bottom ends of the two vertical frames (10) to drive the mechanical clamping member (30) to move in the X-axis direction.

2. The clamping device of the honeycomb core impregnation manipulator according to claim 1, Features: The mechanical clamping member (30) comprises a base (301) fixed on the lifting cross beam member (20), and vertically arranged side ears (311) are symmetrically integrally formed on both sides of the base (301), and the lower end of the flip block (302) is rotatably mounted between the two side ears (311), a servo motor (308) is fixed on one of the side ears (311), and the output end of the servo motor (308) is connected to the flip block (302) to drive the flip block (302) to flip freely, two lower support rods (303) are symmetrically fixed on the upper part of the side wall of the flip block (302), and an upper gripper assembly cooperating with the lower support rod (303) to clamp the honeycomb core workpiece (40) is mounted on the upper end of the flip block (302).

3. The clamping device of the honeycomb core impregnation manipulator according to claim 2, Features: The upper gripper assembly comprises an upper gripper base (304) fixed to the upper end of the flip block (302), and a plurality of lifting cylinders (305) are vertically fixed on the upper gripper base (304), and an upper cross bar (306) that cooperates with and clamps the lower support rod (303) is horizontally fixed on the telescopic end of the lifting cylinder (305).

4. The clamping device of the honeycomb core impregnation manipulator according to claim 2, Features: The lower support rod (303) is The free end of the horizontal section at the upper end is fixedly connected to the upper part of the side wall of the flip block (302).

5. The clamping device of the honeycomb core impregnation manipulator according to claim 3, Features: The bottom ends of the plurality of upper cross bars (306) are fixed with a same upper clamping plate (307) to increase the clamping contact area.

6. The clamping device of the honeycomb core impregnation manipulator according to claim 5, Features: An anti-slip pad is bonded to the bottom end of the upper clamping plate (307).