Automatic concrete pouring equipment
By designing automatic concrete pouring equipment with L-shaped back plate and vibration support mechanism, the problem that existing equipment cannot pour concrete evenly is solved, and efficient and uniform pouring effect is achieved, and construction quality and efficiency are improved.
Patent Information
- Application Number
- CN202421399387.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Existing automatic concrete pouring equipment cannot evenly pour concrete into the formwork, especially when the formwork is large.
An automatic concrete pouring equipment is designed, including a base plate with an L-shaped back plate, a material tank on a rectangular opening, a fixed-mounted vertical plate, a displacement and drive mechanism, and a vibration support mechanism. These components work together to ensure lateral movement of the tank and vibration of the pouring formwork, achieving even pouring of concrete.
Through the design of this equipment, the uniform and continuous pouring of concrete can be achieved, the pouring quality and efficiency can be improved, labor costs can be reduced, and errors caused by human factors can be reduced.
Smart Images
Figure CN222945848U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete pouring, and in particular relates to automatic concrete pouring equipment. Background Art
[0002] Concrete pouring refers to the process of pouring concrete into a mold until it is plasticized. In civil engineering projects, concrete and other materials are poured into a mold to form a predetermined shape. When pouring concrete, the free height of the concrete should not exceed 2m. When it exceeds 3m, corresponding measures should be taken.
[0003] Although the existing automatic concrete pouring equipment can automatically pour concrete into the template, it is inconvenient because its pouring position is fixed. Therefore, when the size of the template is large, it cannot evenly pour the concrete into the template. Utility Model Content
[0004] The utility model provides an automatic concrete pouring device, aiming to solve the problem that the existing automatic concrete pouring device proposed in the above background technology cannot evenly pour concrete into a template.
[0005] To solve the above problems, the utility model is implemented as follows: an automatic concrete pouring equipment, comprising: a base plate with an L-shaped back plate; a rectangular opening opened on the top of the L-shaped back plate; a material tank arranged on the rectangular opening; a plurality of vertical plates fixedly mounted on the L-shaped back plate; a displacement mechanism and a driving mechanism arranged on the L-shaped back plate, the displacement mechanism and the driving mechanism being used to control the lateral movement of the material tank; a vibration support mechanism arranged on the base plate, the vibration support mechanism being used to drive a plurality of casting templates to vibrate.
[0006] Preferably, the displacement mechanism comprises: a plurality of screw rods rotatably mounted on one side of the plurality of vertical plates close to each other; and a plurality of sliding plates respectively threadedly sleeved on the plurality of screw rods and fixedly connected to the material tank.
[0007] Preferably, the driving mechanism includes: a servo motor fixedly mounted on the L-shaped back plate and having a plurality of active synchronous wheels; a plurality of driven synchronous wheels respectively fixedly mounted on the plurality of screw rods, and a plurality of synchronous belts are mounted on the plurality of active synchronous wheels and the plurality of driven synchronous wheels.
[0008] Preferably, the vibration support mechanism includes: a plurality of sliding rods slidably mounted on the base plate; a support plate fixedly mounted on the top ends of the plurality of sliding rods; a plurality of springs slidably mounted on the plurality of sliding rods respectively; limit blocks fixedly mounted on the bottom ends of the plurality of sliding rods respectively; and a vibration motor fixedly mounted on the bottom of the support plate.
[0009] Preferably, the support plate is provided with a conveyor belt, and a plurality of casting templates are provided on the conveyor belt.
[0010] Preferably, a plurality of supporting feet are fixedly mounted on the bottom of the base plate, and anti-skid pads are arranged at the bottoms of the plurality of supporting feet, and the plurality of anti-skid pads are made of rubber material.
[0011] Preferably, a material pipe is provided at the bottom of the material tank, and an electric material valve is provided on the material pipe.
[0012] Preferably, a controller is provided on the L-shaped back panel, and a display screen and an operation panel are provided on the controller.
[0013] Compared with the related art, the automatic concrete pouring equipment provided by the utility model has the following beneficial effects:
[0014] Compared with the prior art, the automatic concrete pouring equipment provided by the present invention, first of all, includes a bottom plate with an L-shaped back plate. This design not only provides a stable supporting foundation, but also the existence of the L-shaped back plate makes the entire structure more solid and can bear the weight of the material tank and concrete. The bottom plate, as the cornerstone of the entire equipment, ensures the stability of the equipment during operation. A rectangular opening is opened on the top of the L-shaped back plate to facilitate the lateral movement of the material tank. The material tank is set on the rectangular opening for storing and transporting concrete. The design of the material tank takes into account the fluidity and pouring requirements of the concrete, and can ensure that the concrete flows out evenly and continuously to meet the pouring requirements. In addition, multiple vertical plates are fixedly installed on the L-shaped back plate. These vertical plates not only enhance The strength and stability of the back plate, and provide a foundation for installation and support for the displacement mechanism and the drive mechanism. The displacement mechanism and the drive mechanism are the core parts of the equipment. They work together to control the lateral movement of the material tank. The displacement mechanism is responsible for realizing the precise movement of the material tank, and the drive mechanism provides power to enable the material tank to move according to the preset trajectory and speed. This design enables the concrete to be poured evenly into the casting template. Finally, the equipment also includes a vibration support mechanism arranged on the bottom plate. This mechanism is used to drive multiple casting templates to vibrate. During the concrete pouring process, vibration can effectively remove bubbles in the concrete and improve the density and strength of the concrete. At the same time, vibration can also help the concrete better fill every corner of the template to ensure the casting quality.
[0015] To sum up, the automatic concrete pouring equipment provided by this patent realizes the automation and efficiency of concrete pouring through its unique design and functions, which not only improves work efficiency and reduces labor costs, but also ensures the pouring quality and reduces errors caused by human factors. Therefore, the equipment has broad application prospects and important practical value in the field of concrete construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of an automatic concrete pouring device provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the main appearance structure;
[0018] Figure 3 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the medium material tank.
[0019] Figure numerals: 1. bottom plate; 2. L-shaped back plate; 3. rectangular opening; 4. material tank; 5. vertical plate; 6. screw; 7. sliding plate; 8. servo motor; 9. active synchronous wheel; 10. driven synchronous wheel; 11. material pipe; 12. electric material valve; 13. sliding rod; 14. support plate; 15. spring; 16. limit block; 17. vibration motor; 18. conveyor belt; 19. casting template. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model provides an automatic concrete pouring device, such as Figure 1-3As shown, the automatic concrete pouring equipment includes: a base plate 1 with an L-shaped back plate 2; a rectangular opening 3 opened on the top of the L-shaped back plate 2; a material tank 4 arranged on the rectangular opening 3; a plurality of vertical plates 5 fixedly mounted on the L-shaped back plate 2; a displacement mechanism and a driving mechanism arranged on the L-shaped back plate 2, the displacement mechanism and the driving mechanism are used to control the lateral movement of the material tank 4; a vibration support mechanism arranged on the base plate 1, the vibration support mechanism is used to drive a plurality of casting templates 10 to vibrate.
[0023] In this embodiment, firstly, the equipment includes a bottom plate 1 with an L-shaped back plate 2. This design not only provides a stable supporting foundation, but also the existence of the L-shaped back plate makes the whole structure more solid and can bear the weight of the material tank and concrete. The bottom plate 1, as the cornerstone of the whole equipment, ensures the stability of the equipment during operation. A rectangular opening 3 is opened on the top of the L-shaped back plate 2 to facilitate the lateral movement of the material tank 4. The material tank 4 is arranged on the rectangular opening 3 for storing and transporting concrete. The design of the material tank takes into account the fluidity and pouring requirements of the concrete, and can ensure that the concrete flows out evenly and continuously to meet the pouring requirements. In addition, a plurality of vertical plates 5 are fixedly installed on the L-shaped back plate 2. These vertical plates not only enhance the strength and stability of the back plate, but also enhance the stability of the material tank. The displacement mechanism and the driving mechanism are the core parts of the equipment, and they work together to control the lateral movement of the material tank 4. The displacement mechanism is responsible for realizing the precise movement of the material tank, and the driving mechanism provides power so that the material tank can move according to the preset trajectory and speed. This design enables the concrete to be evenly poured into the casting template 19. Finally, the equipment also includes a vibration support mechanism arranged on the base plate 1, which is used to drive multiple casting templates 10 to vibrate. During the concrete pouring process, the vibration can effectively remove the bubbles in the concrete and improve the density and strength of the concrete. At the same time, the vibration can also help the concrete better fill every corner of the template to ensure the casting quality.
[0024] To sum up, the automatic concrete pouring equipment provided by this patent realizes the automation and efficiency of concrete pouring through its unique design and functions, which not only improves work efficiency and reduces labor costs, but also ensures the pouring quality and reduces errors caused by human factors. Therefore, the equipment has broad application prospects and important practical value in the field of concrete construction.
[0025] In a further preferred embodiment of the utility model, the displacement mechanism includes: a plurality of screw rods 6 rotatably mounted on one side of the plurality of vertical plates 5 close to each other; and a plurality of sliding plates 7 respectively threadedly sleeved on the plurality of screw rods 6 and fixedly connected to the material tank 4.
[0026] In the present embodiment, the displacement mechanism now includes a plurality of screw rods 6 rotatably mounted on one side of the plurality of vertical plates 5 close to each other, and a plurality of sliding plates 7 respectively threadedly sleeved on the plurality of screw rods 6 and fixedly connected to the material tank 4. This design makes the displacement mechanism work more accurately and efficiently. When the screw rods 6 rotate, due to the threaded connection between the sliding plates 7 and the screw rods 6, the sliding plates 7 will move along the axial direction of the screw rods 6. Since the sliding plates 7 are fixedly connected to the material tank 4, the material tank 4 will also move with the movement of the sliding plates 7. This method of driving the material tank to move by rotating the screw rods is not only simple and convenient to operate, but also can realize precise displacement control, ensuring that the concrete can be accurately poured to the predetermined position. At the same time, due to the simple and compact structure of the screw rods 6 and the sliding plates 7, the entire displacement mechanism has high reliability and stability. In addition, this design also facilitates the maintenance and replacement of the displacement mechanism, reducing the maintenance cost of the equipment.
[0027] In a further preferred embodiment of the utility model, the driving mechanism includes: a servo motor 8 fixedly mounted on the L-shaped back plate 2 and having a plurality of active synchronous wheels 9; a plurality of driven synchronous wheels 10 respectively fixedly mounted on the plurality of screw rods 6, and a plurality of synchronous belts are mounted on the plurality of active synchronous wheels 9 and the plurality of driven synchronous wheels 10.
[0028] In this embodiment, the driving mechanism includes a servo motor 8 fixedly mounted on the L-shaped back plate 2, and the servo motor 8 has a plurality of active synchronous wheels 9. In addition, a plurality of driven synchronous wheels 10 respectively fixedly mounted on the plurality of screw rods 6 are provided. A plurality of synchronous belts are mounted on these active synchronous wheels 9 and the driven synchronous wheels 10. This design enables the driving mechanism to efficiently drive the displacement mechanism to work. When the servo motor 8 is started, it drives the active synchronous wheel 9 to rotate. Since the active synchronous wheel 9 and the driven synchronous wheel 10 are connected by a synchronous belt, the driven synchronous wheel 10 will also rotate accordingly. Since the driven synchronous wheel 10 is fixedly mounted on the screw rod 6, the screw rod 6 will also rotate with the rotation of the driven synchronous wheel 10. This method of driving the plurality of screw rods to rotate synchronously by the servo motor and the synchronous belt not only realizes the precise control of the material tank, but also improves the stability and reliability of the entire driving mechanism. At the same time, the high-precision control characteristics of the servo motor enable the moving speed and position of the material tank to be accurately adjusted, thereby further improving the pouring accuracy and quality of the concrete.
[0029] In a further preferred embodiment of the utility model, the vibration support mechanism includes: a plurality of sliding rods 13 slidably mounted on the base plate 1; a support plate 14 fixedly mounted on the top ends of the plurality of sliding rods 13; a plurality of springs 15 respectively slidably mounted on the plurality of sliding rods 13; a limit block 16 respectively fixedly mounted on the bottom ends of the plurality of sliding rods 13; and a vibration motor 17 fixedly mounted on the bottom of the support plate 14.
[0030] In this embodiment, firstly, a stable supporting structure is formed by the combination of the sliding rod 13 and the support plate 14, which can carry and fix multiple casting templates 10. Secondly, the setting of the spring 15 not only provides a buffer for the support plate 14 and reduces the impact of vibration on other parts of the equipment, but also ensures that the vibration can be evenly and stably transmitted to the casting template 10. Furthermore, the presence of the limit block 16 effectively prevents the sliding rod 13 from falling off or shifting during the vibration process, thereby enhancing the stability of the entire mechanism. Finally, the vibration motor 17, as a vibration power source, can generate sufficient vibration force, so that the concrete can better fill the template during the pouring process, eliminate bubbles, and improve the pouring quality.
[0031] In a further preferred embodiment of the present invention, the support plate 14 is provided with a conveyor belt 18 , and a plurality of casting templates 19 are provided on the conveyor belt 18 .
[0032] In this embodiment, the introduction of the conveyor belt 18 greatly improves the automation and efficiency of concrete pouring. Through the conveyor belt 18, the pouring template 19 can be automatically and continuously transported to the bottom of the material tank 4 to pour concrete. At the same time, the provision of multiple pouring templates 19 enables the equipment to handle multiple pouring tasks at the same time, further improving work efficiency. Each template can be driven by the conveyor belt 18 and pass through the material tank 4 in turn to complete the pouring and vibration treatment of concrete.
[0033] In a further preferred embodiment of the utility model, a plurality of supporting feet are fixedly installed at the bottom of the base plate 1, and the bottoms of the plurality of supporting feet are all provided with anti-skid pads, and the plurality of anti-skid pads are all made of rubber material.
[0034] In this embodiment, a plurality of supporting feet are fixedly installed at the bottom of the base plate 1, which not only provide support for the equipment, but also ensure stable contact between the equipment and the ground. In addition, in order to further enhance the friction between the supporting feet and the ground and prevent the equipment from sliding or shifting during operation, anti-slip pads are provided at the bottom of the supporting feet. It is worth mentioning that these anti-slip pads are made of rubber material, which has excellent anti-slip properties and can provide stable friction under various ground conditions to ensure the safety and stability of the equipment. At the same time, the rubber material also has certain elasticity and wear resistance, which can maintain a good anti-slip effect for a long time and extend the service life of the equipment.
[0035] In a further preferred embodiment of the present invention, a material pipe 11 is disposed at the bottom of the material tank 4 , and an electric material valve 12 is disposed on the material pipe 11 .
[0036] In this embodiment, the material pipe 11 serves as a channel for concrete to flow from the material tank 4 to the casting formwork, ensuring that the concrete can flow out smoothly, and the setting of the electric material valve 12 realizes precise control of the outflow of concrete. By controlling the opening and closing of the electric material valve 12, the flow rate and flow velocity of the concrete can be accurately adjusted, thereby ensuring the uniformity and continuity of the concrete during the casting process. In addition, the automatic control characteristics of the electric material valve 12 make the operation simpler and more efficient. The operator only needs to set the corresponding parameters through the control system, and the electric material valve 12 can automatically perform the corresponding operation without frequent manual intervention. This not only reduces the complexity of the operation, but also reduces the errors caused by human factors.
[0037] In a further preferred embodiment of the present invention, a controller is provided on the L-shaped back panel 2, and a display screen and an operation panel are provided on the controller.
[0038] In this embodiment, a controller is added to the L-shaped back panel 2, and the controller is equipped with a display screen and an operation panel. This design makes the operation of the equipment more intuitive and convenient. Through the display screen, the operator can clearly see the real-time status of the equipment, such as the position of the displacement mechanism, the operating status of the drive mechanism, the working condition of the vibration support mechanism, etc. This not only improves the accuracy of the operation, but also facilitates the operator to monitor and maintain the equipment. At the same time, the setting of the operation panel allows the operator to easily input instructions and parameters and accurately control the equipment. Whether it is adjusting the moving speed of the material tank, controlling the opening degree of the electric material valve, or setting the vibration time and frequency of the vibration support mechanism, it can be easily completed through the operation panel.
[0039] In summary, compared with the related art, the present device can control the lateral movement of the material tank 4 so that the concrete can be poured into the pouring formwork 19 more evenly, and can make the concrete better fill the formwork during the pouring process, eliminate bubbles, and improve the pouring quality.
[0040] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. An automatic concrete pouring equipment, characterized in that: include: Base plate with L-shaped back panel; A rectangular opening formed on the top of the L-shaped back panel; A material tank disposed on the rectangular opening; A plurality of vertical plates fixedly mounted on the L-shaped back plate; A displacement mechanism and a driving mechanism are arranged on the L-shaped back plate, and the displacement mechanism and the driving mechanism are used to control the lateral movement of the material tank; A vibration support mechanism is arranged on the base plate, and the vibration support mechanism is used to drive multiple casting templates to vibrate.
2. The automatic concrete pouring equipment according to claim 1, characterized in that: The displacement mechanism comprises: Rotating a plurality of screw rods installed on a side of the plurality of vertical plates close to each other; A plurality of sliding plates are respectively threadedly sleeved on the plurality of screw rods and fixedly connected to the material tank.
3. The automatic concrete pouring equipment according to claim 2, characterized in that: The driving mechanism comprises: A servo motor fixedly mounted on the L-shaped back plate and having a plurality of active synchronous wheels; A plurality of driven synchronous wheels are respectively fixedly sleeved on the plurality of screw rods, and a plurality of synchronous belts are sleeved on the plurality of active synchronous wheels and the plurality of driven synchronous wheels.
4. The automatic concrete pouring equipment according to claim 1, characterized in that: The vibration support mechanism comprises: A plurality of sliding rods slidably mounted on the bottom plate; A support plate fixedly mounted on the top ends of the plurality of sliding rods; A plurality of springs slidably sleeved on the plurality of sliding rods respectively; Limiting blocks respectively fixedly mounted on the bottom ends of the plurality of sliding rods; A vibration motor is fixedly mounted on the bottom of the support plate.
5. The automatic concrete pouring equipment according to claim 4, characterized in that: The support plate is provided with a conveyor belt, and a plurality of casting templates are arranged on the conveyor belt.
6. The automatic concrete pouring equipment according to claim 1, characterized in that: A plurality of supporting feet are fixedly installed at the bottom of the base plate, and anti-skid pads are arranged at the bottom of the plurality of supporting feet, and the plurality of anti-skid pads are made of rubber material.
7. The automatic concrete pouring equipment according to claim 1, characterized in that: A material pipe is arranged at the bottom of the material tank, and an electric material valve is arranged on the material pipe.
8. The automatic concrete pouring equipment according to claim 1, characterized in that: The L-shaped back panel is provided with a controller, and the controller is provided with a display screen and an operation panel.