Beating machine for processing ash aerated concrete blocks

Abstract

The utility model discloses a beating machine for processing ash aerated concrete blocks, which relates to the technical field of ash aerated concrete production and comprises a beating barrel, and a beating mechanism is arranged at the top of the beating barrel and used for stirring slurry. According to the beating machine for processing the ash aerated concrete blocks, a driving motor is started to drive a first bevel gear to rotate, when the first bevel gear rotates, a second bevel gear and a third bevel gear are driven to rotate, at the moment, the rotating directions of the second bevel gear and the third bevel gear are opposite, and a stirring shaft is driven to rotate through a first rotating shaft; the rotating frame is driven by the hollow shaft to rotate, so that the slurry is stirred by the second stirring blades, and as the rotating directions of the second stirring blades and the first stirring blades are opposite, the shearing force and the turbulence degree in the slurry can be increased, and materials are promoted to be dispersed more uniformly; therefore, the stirring efficiency and quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ash aerated concrete production, in particular to a beating machine for processing ash aerated concrete blocks. Background Art

[0002] Aerated concrete is a lightweight porous silicate product made from siliceous materials (sand, fly ash and silicon-containing tailings, etc.) and calcareous materials (lime, cement) as the main raw materials, with the addition of a gas-generating agent (aluminum powder). It is made through a process of batching, mixing, pouring, pre-curing, cutting, autoclaving, and curing.

[0003] In the prior art, for example, Chinese patent number: CN214773018U discloses a beating machine for aerated concrete blocks, which includes a shell, a discharge pipe connected to the side wall of the shell, an opening and closing valve provided on the discharge pipe, a feed nozzle and a water inlet connected to the upper side wall of the shell, a motor shell connected to the upper side wall of the shell, a servo motor connected to the inner side wall of the motor shell, an output shaft of the servo motor passing through the upper side wall of the shell, a first rotating rod connected to the output shaft of the servo motor, and a plurality of first stirring rods connected to the side wall of the first rotating rod. The utility model has reasonable design and ingenious conception, can stir the solution more thoroughly, has high stirring efficiency, and is convenient for product promotion.

[0004] However, the above-mentioned device uses a plurality of bevel gears inside the barrel to rotate the horizontal stirring rod for beating. However, the slurry has a certain viscosity and a large amount of particulate matter, which can easily cause the bevel gear to get stuck, thereby causing mechanical failure. For this reason, the utility model provides a beating machine for processing gray aerated concrete blocks. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a beating machine for processing gray aerated concrete blocks, which solves the problem that the prior device uses a plurality of bevel gears inside a barrel to rotate a horizontal stirring rod for beating, but the slurry has a certain viscosity and a large amount of particulate matter, which easily causes the bevel gear to get stuck, thereby causing mechanical failure.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a beater for processing gray aerated concrete blocks, including a beater barrel, a beater mechanism for stirring the slurry is arranged on the top of the beater barrel, a discharge mechanism for discharging the slurry is arranged on the bottom of the beater barrel, the beater mechanism includes: a drive assembly arranged on the top of the beater barrel, the drive assembly includes a motor bracket and an axle bracket, a stirring assembly arranged inside the beater barrel, the stirring assembly includes a stirring shaft and a rotating frame, a plurality of first stirring blades are fixedly sleeved on the outer surface of the stirring shaft, a plurality of second stirring blades are fixedly installed on the inner side of the rotating frame, and a rotating block is fixedly installed on the bottom surface of the rotating frame.

[0007] Preferably, the motor bracket is fixedly mounted on the top of the beating barrel, a driving motor is fixedly mounted on the top of the motor bracket, and a first bevel gear is fixedly mounted on the output shaft end of the driving motor.

[0008] Preferably, the shaft frame is fixedly installed on the top of the pulping barrel, and a first rotating shaft is rotatably provided on the top of the shaft frame. The outer wall of the first rotating shaft movably passes through the top of the pulping barrel and extends to the interior. A second bevel gear is fixedly sleeved on the outer wall of the first rotating shaft near the upper position, and the second bevel gear is meshingly connected with the first bevel gear.

[0009] Preferably, the outer wall of the first rotating shaft is movably sleeved with a third bevel gear at a position below the second bevel gear, the third bevel gear is meshingly connected to the first bevel gear, the bottom end of the third bevel gear is fixedly connected to a hollow shaft, the outer wall of the hollow shaft rotates and penetrates the top of the pulping barrel and extends to the interior.

[0010] Preferably, the bottom end of the first rotating shaft is fixedly connected to the top end of the stirring shaft, the rotating frame is fixedly connected to the outer wall of the hollow shaft near the bottom, the rotating block is rotatably set on the inner bottom of the beating barrel, and the outer wall of the stirring shaft passes through the top of the rotating block and is movably mounted on the inner bottom of the beating barrel.

[0011] Preferably, the unloading mechanism includes a fan, the air outlet of the fan is fixedly connected to an air outlet pipe, the outer wall of the air outlet pipe is fixedly connected to a unloading pipe, the top of the unloading pipe is fixedly connected to the bottom surface of the beating barrel, and an electromagnetic valve is arranged on the outside of the unloading pipe.

[0012] Preferably, a plurality of legs are fixedly installed at the bottom of the beating barrel near the edge, and a feed inlet is fixedly connected to the top of the beating barrel.

[0013] Beneficial Effects

[0014] The utility model provides a mortar beater for processing gray aerated concrete blocks. Compared with the prior art, it has the following beneficial effects:

[0015] (1) The beater for processing gray aerated concrete blocks starts a driving motor to drive the first bevel gear to rotate. When the first bevel gear rotates, it drives the second bevel gear and the third bevel gear to rotate. At this time, the rotation directions of the second bevel gear and the third bevel gear are opposite. The first rotating shaft drives the stirring shaft to rotate, so that the first stirring blade stirs the slurry. The hollow shaft drives the rotating frame to rotate, so that the second stirring blade stirs the slurry. Since the second stirring blade and the first stirring blade rotate in opposite directions, the shear force and turbulence inside the slurry can be increased, which promotes a more uniform dispersion of the material, thereby improving the efficiency and quality of stirring.

[0016] (2) The beater for processing aerated concrete blocks opens the solenoid valve to allow the slurry to flow downward, and at the same time, starts the fan, which blows external air into the air outlet pipe. When the air passes through the discharge pipe, the air pressure in the discharge pipe vertically connected thereto is relatively high. Under the action of the pressure difference, the air will flow rapidly into the discharge pipe through the feed port, thereby blowing the slurry out from the end of the air outlet pipe, thereby improving the flow efficiency of the slurry discharge and avoiding slurry blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional appearance schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 This is a three-dimensional schematic diagram of the driving component of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional appearance of the stirring component of the utility model.

[0021] In the figure: 1. beating barrel; 11. support leg; 12. feed port; 2. beating mechanism; 21. drive assembly; 211. motor bracket; 212. drive motor; 213. first bevel gear; 214. shaft frame; 215. first rotating shaft; 216. second bevel gear; 217. third bevel gear; 218. hollow shaft; 22. stirring assembly; 221. stirring shaft; 222. first stirring blade; 223. rotating frame; 224. second stirring blade; 225. rotating block; 3. unloading mechanism; 31. fan; 32. air outlet pipe; 33. unloading pipe; 34. solenoid valve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides two technical solutions:

[0024] Figure 1-Figure 4 The first embodiment is shown: a beating machine for processing gray aerated concrete blocks, including a beating barrel 1, a beating mechanism 2 is arranged on the top of the beating barrel 1 for stirring the slurry, and a feeding mechanism 3 is arranged on the bottom of the beating barrel 1 for discharging the slurry. The beating mechanism 2 includes: a driving component 21, which is arranged on the top of the beating barrel 1, and the driving component 21 includes a motor bracket 211 and a shaft bracket 214, a stirring component 22, which is arranged inside the beating barrel 1, and the stirring component 22 includes a stirring shaft 221 and a rotating frame 223, and the outer surface of the stirring shaft 221 is fixed with a plurality of first stirring The inner side of the rotating frame 223 is fixedly mounted with a plurality of second stirring blades 224, and the bottom surface of the rotating frame 223 is fixedly mounted with a rotating block 225. By setting the rotating block 225, the rotating frame 223 can maintain stability when rotating. The motor bracket 211 is fixedly mounted on the top of the beating barrel 1, and the top of the motor bracket 211 is fixedly mounted with a driving motor 212. The output shaft end of the driving motor 212 is fixedly mounted with a first bevel gear 213. The shaft bracket 214 is fixedly mounted on the top of the beating barrel 1, and the top of the shaft bracket 214 is rotatably penetrated by a first rotating shaft 215. The first rotating shaft The outer wall of 215 movably passes through the top of the pulping barrel 1 and extends to the inside. The outer wall of the first rotating shaft 215 is fixedly sleeved with a second bevel gear 216 near the upper position. The second bevel gear 216 is meshed and connected with the first bevel gear 213. The outer wall of the first rotating shaft 215 is located below the second bevel gear 216 and movably sleeved with a third bevel gear 217. The third bevel gear 217 is meshed and connected with the first bevel gear 213. The bottom end of the third bevel gear 217 is fixedly connected with a hollow shaft 218. The outer wall of the hollow shaft 218 rotatably passes through the top of the pulping barrel 1 and extends to the inside. By starting The dynamic driving motor 212 drives the first bevel gear 213 to rotate. When the first bevel gear 213 rotates, it drives the second bevel gear 216 and the third bevel gear 217 to rotate. At this time, the rotation directions of the second bevel gear 216 and the third bevel gear 217 are opposite. The bottom end of the first rotating shaft 215 is fixedly connected to the top end of the stirring shaft 221, and the rotating frame 223 is fixedly connected to the outer wall of the hollow shaft 218 near the bottom. The rotating block 225 is rotatably set on the inner bottom of the beating barrel 1, and the outer wall of the stirring shaft 221 passes through the top of the rotating block 225 and is movably installed on the inner bottom of the beating barrel 1.

[0025] The stirring shaft 221 is driven to rotate by the first rotating shaft 215, so that the first stirring blade 222 stirs the slurry, and the rotating frame 223 is driven to rotate by the hollow shaft 218, so that the second stirring blade 224 stirs the slurry. Since the second stirring blade 224 and the first stirring blade 222 rotate in opposite directions, the shear force and turbulence inside the slurry can be increased, and the material can be promoted to be dispersed more evenly, thereby improving the efficiency and quality of stirring.

[0026] Figure 2 A second embodiment is shown, and its main difference from the first embodiment is that a discharge mechanism 3 includes a fan 31, an air outlet of the fan 31 is fixedly connected to an air outlet pipe 32, an outer wall of the air outlet pipe 32 is fixedly connected to a discharge pipe 33, a top end of the discharge pipe 33 is fixedly connected to the bottom surface of the pulping barrel 1, an electromagnetic valve 34 is arranged outside the discharge pipe 33, a plurality of legs 11 are fixedly installed at a position near the edge of the bottom of the pulping barrel 1, and a feed port 12 is fixedly connected to the top of the pulping barrel 1.

[0027] The slurry is allowed to flow downward by opening the solenoid valve 34. At the same time, the fan 31 is started to blow external air into the air outlet pipe 32. When the air passes through the discharge pipe 33, the air pressure in the discharge pipe 33 vertically connected thereto is relatively high. Under the effect of the pressure difference, the air will quickly flow into the discharge pipe 33 through the feed port 12, thereby blowing the slurry out from the end of the air outlet pipe 32, thereby improving the flow efficiency of the slurry discharge and avoiding blockage of the slurry.

[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] During operation, the raw materials are added into the beating barrel 1 from the feed port 12 according to the proportion, and the first bevel gear 213 is driven to rotate by starting the driving motor 212. When the first bevel gear 213 rotates, the second bevel gear 216 and the third bevel gear 217 are driven to rotate. At this time, the rotation directions of the second bevel gear 216 and the third bevel gear 217 are opposite. When the second bevel gear 216 rotates, the stirring shaft 221 is driven to rotate through the first rotating shaft 215, so that the first stirring blade 222 stirs the slurry. At the same time, during the rotation of the third bevel gear 217, the rotating frame 223 is driven to rotate through the hollow shaft 218, so that the second stirring blade 224 stirs the slurry. Since the rotation directions of the second stirring blade 224 and the first stirring blade 222 are opposite, the stirring shaft 221 is driven to rotate through the first rotating shaft 215, so that the first stirring blade 222 stirs the slurry. On the contrary, the shear force and turbulence inside the slurry can be increased, and the material can be dispersed more evenly, thereby improving the efficiency and quality of mixing. At the same time, by contacting the rotating frame 223 with the inner wall of the beating barrel 1, the slurry can be prevented from adhering to the inner wall, thereby playing a cleaning role. After the mixing is completed, the slurry is allowed to flow downward by opening the solenoid valve 34. At the same time, the fan 31 is started, and the fan 31 blows external air into the air outlet pipe 32. When the air passes through the feed pipe 33, the air pressure in the feed pipe 33 vertically connected thereto is relatively high. Under the action of the pressure difference, the air will flow rapidly into the feed pipe 33 through the feed inlet 12, thereby blowing the slurry out from the end of the air outlet pipe 32, thereby improving the flow efficiency of the slurry discharge and avoiding blockage of the slurry.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A beating machine for processing lime aerated concrete blocks, comprising a beating barrel (1), characterized in that: The top of the beating barrel (1) is provided with a beating mechanism (2) for stirring the slurry, and the bottom of the beating barrel (1) is provided with a discharge mechanism (3) for discharging the slurry. The beating mechanism (2) comprises: A driving assembly (21) is arranged on the top of the beating barrel (1), and the driving assembly (21) comprises a motor bracket (211) and a shaft bracket (214); A stirring assembly (22) is arranged inside the beating barrel (1), and the stirring assembly (22) comprises a stirring shaft (221) and a rotating frame (223); a plurality of first stirring blades (222) are fixedly sleeved on the outer surface of the stirring shaft (221); a plurality of second stirring blades (224) are fixedly installed on the inner side of the rotating frame (223); and a rotating block (225) is fixedly installed on the bottom surface of the rotating frame (223).

2. The beating machine for processing lime aerated concrete blocks according to claim 1, characterized in that: The motor bracket (211) is fixedly mounted on the top of the beating barrel (1), a driving motor (212) is fixedly mounted on the top of the motor bracket (211), and a first bevel gear (213) is fixedly mounted on the output shaft end of the driving motor (212).

3. The beating machine for processing lime aerated concrete blocks according to claim 2, characterized in that: The shaft frame (214) is fixedly installed on the top of the pulping barrel (1), and a first rotating shaft (215) is rotatably installed on the top of the shaft frame (214). The outer wall of the first rotating shaft (215) movably passes through the top of the pulping barrel (1) and extends to the inside. A second bevel gear (216) is fixedly sleeved on the outer wall of the first rotating shaft (215) near the upper position, and the second bevel gear (216) is meshingly connected with the first bevel gear (213).

4. The beating machine for processing lime aerated concrete blocks according to claim 3, characterized in that: The outer wall of the first rotating shaft (215) is movably sleeved with a third bevel gear (217) at a position below the second bevel gear (216); the third bevel gear (217) is meshingly connected to the first bevel gear (213); the bottom end of the third bevel gear (217) is fixedly connected with a hollow shaft (218); the outer wall of the hollow shaft (218) is rotatably penetrated through the top of the beating barrel (1) and extends to the interior.

5. The beating machine for processing lime aerated concrete blocks according to claim 4, characterized in that: The bottom end of the first rotating shaft (215) is fixedly connected to the top end of the stirring shaft (221); the rotating frame (223) is fixedly connected to the outer wall of the hollow shaft (218) near the bottom; the rotating block (225) is rotatably arranged on the inner bottom of the beating barrel (1); the outer wall of the stirring shaft (221) passes through the top of the rotating block (225) and is movably installed on the inner bottom of the beating barrel (1).

6. The beating machine for processing lime aerated concrete blocks according to claim 1, characterized in that: The material discharge mechanism (3) comprises a fan (31), the air outlet of the fan (31) is fixedly connected to an air outlet pipe (32), the outer wall of the air outlet pipe (32) is fixedly connected to a material discharge pipe (33), the top end of the material discharge pipe (33) is fixedly connected to the bottom surface of the beating barrel (1), and a solenoid valve (34) is arranged outside the material discharge pipe (33).

7. The beating machine for processing lime aerated concrete blocks according to claim 1, characterized in that: A plurality of legs (11) are fixedly mounted on the bottom of the beating barrel (1) near the edge, and a feed inlet (12) is fixedly connected to the top of the beating barrel (1).

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