Turnover mechanism

By designing the flip roller and barrier unit of the flip mechanism, the tire can be automatically advanced and flipped without power, and prevented from rolling through the L-shaped blocking lever, the problem of rolling over the existing flip mechanism is solved, and the production efficiency and safety are improved.

CN222947570UActive Publication Date: 2025-06-06JAINGXI ISUZU AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202420832991.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-06-06
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing flip mechanism has a risk of rolling over after flipping the tire, which increases the risk of tire damage and human working time, while at the same time, the equipment complexity and production costs are high.

Method used

A flip mechanism is designed, including a flip roller and a blocking unit. After the tire leaves the conveying line, it automatically advances to the flip roller without power. The flip is completed by a flip motor and the flip is prevented by an L-shaped blocking rod.

Benefits of technology

Effectively prevent tire rollover, reduce tire damage and working time, reduce equipment costs and maintenance costs, and improve production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222947570U_ABST
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Abstract

The utility model discloses an overturning mechanism, which relates to the field of automobile production, is arranged at the tail end of a tire conveying line, is used for overturning tires, and comprises a fixed frame, an overturning driving device is arranged on the fixed frame, an overturning roller way is arranged on the overturning driving device, the overturning driving device can drive the overturning roller way to overturn, and the overturning roller way is arranged at the tail end of the tire conveying line. The top face of the overturning roller way is obliquely arranged, a blocking unit is arranged on the side, away from the tire conveying line, of the overturning roller way, and the blocking unit can prevent side overturning of tires on the overturning roller way. The overturning mechanism can automatically advance to the overturning roller way without power after the tire is separated from the tire conveying line, so that the overturning operation can be completed only by utilizing the overturning motor, and the project investment can be reduced; meanwhile, due to the arrangement of the blocking unit, the problem that the tires turn over on one side after being turned over is effectively solved, tire abrasion and manual operation time are reduced, and production efficiency and safety are improved.
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Description

Technical Field

[0001] The utility model relates to the field of automobile production, in particular to a turnover mechanism. Background Art

[0002] In the field of modern automobile production, the distribution and handling of tires is an important part of the production line. Traditionally, tires are delivered directly to the edge of the production line through a conveyor line, and then they need to be flipped from a flat state to a vertical state through a specific flipping mechanism so that the robot arm can take the tire and perform subsequent installation work.

[0003] The existing flipping mechanism usually sets a 90-degree flipping machine at the end of the conveyor line, and the tire is conveyed to the end in the horizontal direction through the accumulation roller driven by the horizontal motor. When the tire reaches the end, another flipping motor drives the flipping mechanism to flip the tire to a position where the robot arm can take the tire.

[0004] However, this method requires the installation of a horizontal drive motor to complete the horizontal position of the tire, which increases the complexity of the equipment and the production cost. At the same time, after flipping into place, since only a straight-shaped limit rod is provided at the end of the flipping mechanism, the front end of the tire is unobstructed after flipping, and there is a risk of rollover, which may further damage the tire or increase manual operation time. Utility Model Content

[0005] The utility model aims to provide a turning mechanism, which can automatically advance to the turning roller without power after the tire leaves the tire conveyor line, so that the turning operation can be completed by using only a turning motor, which can reduce project investment; at the same time, the setting of the blocking unit effectively prevents the problem of sideways rollover after the tire is turned over, reduces tire abrasions and manual operation time, and improves production efficiency and safety.

[0006] The above-mentioned optimized structure of the utility model is realized through the following technical scheme: a turning mechanism is arranged at the end of the tire conveying line, used for turning over the tire, comprising a fixed frame, a turning driving device is arranged on the fixed frame, a turning roller is arranged on the turning driving device, the turning driving device can drive the turning roller to turn over, the turning roller is arranged at the end of the tire conveying line, the top surface of the turning roller is inclined, and a blocking unit is arranged on the side of the turning roller away from the tire conveying line, and the blocking unit can prevent the tire from turning over on the turning roller.

[0007] In some embodiments, the fixed frame is further provided with a fixed unpowered roller section, the fixed unpowered roller section is arranged between the end of the tire conveyor line and the turning roller, and the top surface of the fixed unpowered roller section and the top surface of the turning roller are located on the same inclined plane.

[0008] In some embodiments, the angle between the top surface of the turning roller and the horizontal plane is 10°-20°.

[0009] In some embodiments, a limit block is further provided on the fixing frame, and the limit block can support the side of the turning roller close to the tire conveying line.

[0010] In some embodiments, the blocking unit includes two L-shaped blocking rods symmetrically arranged on a side of the turning roller away from the tire conveying line.

[0011] In some embodiments, the flipping drive device includes a driving motor fixed on the fixed frame, and the fixed frame is provided with a flip seat on the side away from the tire conveying line. A rotatable flip shaft is passed through the flip seat, and a flip block is provided on the flip shaft. The flip shaft is transmission-connected to the driving motor, and the flip block is provided with the flip roller.

[0012] In some embodiments, the turning roller conveyor includes a turning frame fixed on the turning drive device, and the turning frame is provided with at least three rollers.

[0013] In some embodiments, the fixed unpowered roller section includes a first support block and a second support block fixed on the fixed frame, the first support block and the second support block are arranged in parallel, two inclined plates are provided on the top of the first support block and the second support block, and at least two unpowered rollers are provided between the two inclined plates.

[0014] In some embodiments, the blocking unit is provided with an in-place detection sensor, and the in-place detection sensor is connected to the flip driving device.

[0015] In summary, the utility model has the following beneficial effects:

[0016] This type of flipping mechanism sets the top surface of the flipping roller and the top surface of the fixed unpowered roller section to the same inclined plane, so that the tire automatically moves to the flipping roller without power after leaving the tire conveyor line, reducing the demand for horizontal drive motors, thereby reducing equipment costs and maintenance costs, while simplifying the operating process and improving the overall efficiency of the production line; and through the design of the L-shaped blocking rod, it effectively prevents the tire from tipping over during the flipping process, reduces the risk of tire damage, and improves the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the cooperation between the utility model and the tire conveyor line;

[0018] Figure 2 It is a structural diagram of the utility model.

[0019] In the figure: 1. tire conveyor line; 2. fixed frame; 3. turning drive device; 31. driving motor; 32. turning shaft; 33. turning block; 4. turning roller; 41. turning frame; 42. roller; 5. blocking unit; 51. blocking rod; 6. fixed unpowered roller section; 61. first support block; 62. second support block; 63. inclined plate; 64. unpowered roller; 7. limit block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] refer to Figure 1-2 A turning mechanism is arranged at the end of a tire conveying line 1 and is used for turning over a tire. The turning mechanism comprises a fixed frame 2, a turning driving device 3, a turning roller 4 and a blocking unit 5. The fixed frame 2 is provided with a turning driving device 3, and the turning driving device 3 is provided with a turning roller 4. The turning driving device 3 can drive the turning roller 4 to turn over, so that the turning roller 4 can be switched between a horizontal state and a vertical state. The top surface of the turning roller 4 can make the tire, when it leaves the tire conveying line 1, overcome the friction between the turning roller 4 and the tire under the action of inertia and be transported downward to the end of the turning roller 4, so as to realize the automatic advancement of the tire in the horizontal advancing direction, reduce the demand for the horizontal conveying motor, and thus reduce the investment required for production.

[0022] A blocking unit 5 is provided on the side of the turning roller 4 away from the tire conveying line 1. The blocking unit 5 includes two L-shaped blocking rods 51. The two blocking rods 51 are symmetrically arranged on the side of the turning roller 4 away from the tire conveying line 1. The movement of the tire in two directions can be restricted when the turning roller 4 is in a horizontal and vertical state, thereby preventing the tire from rolling over on the turning roller 4.

[0023] The turning drive device 3 includes a driving motor 31 fixed on the fixing frame 2. The fixing frame 2 is provided with a turning seat on the side away from the tire conveying line 1. A rotatable turning shaft 32 is penetrated by the turning seat. A turning block 33 is provided on the turning shaft 32. The turning shaft 32 is connected to the driving motor 31 by transmission. A turning roller 4 is provided on the turning block 33. The turning shaft 32 is driven by the driving motor 31 to rotate, thereby driving the turning block 33 to rotate, thereby realizing the turning of the tire on the turning roller 4.

[0024] The turning roller 4 includes a turning frame 41 fixed on the turning drive device 3, and at least three rollers 42 are arranged on the turning frame 41. The fixed unpowered roller section 6 includes a first support block 61 and a second support block 62 fixed on the fixed frame 2. The first support block 61 and the second support block 62 are arranged in parallel. Two inclined plates 63 are arranged on the top of the first support block 61 and the second support block 62. At least two unpowered rollers 64 are arranged between the two inclined plates 63. The first support block 61 is arranged lower than the second support block 62, so that the two inclined plates 63 can be inclined, so that the multiple unpowered rollers 64 form an inclined surface. The rollers 42 and the unpowered rollers 64 can reduce the friction between the tire and the turning roller 4 and the fixed unpowered roller section 6, so as to facilitate the automatic movement of the tire in the horizontal direction.

[0025] In some embodiments, a fixed unpowered roller section 6 is further provided on the fixed frame 2, and the fixed unpowered roller section 6 is provided between the end of the tire conveying line 1 and the turning roller 4, and the top surface of the fixed unpowered roller section 6 and the top surface of the turning roller 4 are located on the same inclined plane; when the tire leaves the tire conveying line 1, it overcomes the friction between the fixed unpowered roller section 6 and the tire under the action of inertia and is automatically transported downward to reach the turning roller 4, which can realize the reserve of tires leaving the tire conveying line 1 and reserve working time for the turning of the turning roller 4, thereby improving the continuity of the turning work.

[0026] In some embodiments, a limit block 7 is also provided on the fixed frame 2, which can support the flip roller 4 close to the tire conveyor line 1 when the flip roller 4 is in a horizontal state, thereby improving the stability of the flip roller 4 and reducing the pressure on the flip drive device 3 to extend its service life.

[0027] In some embodiments, an in-place detection sensor is provided on the blocking unit 5, and the in-place detection sensor is connected to the flipping drive device 3. The in-place detection sensor detects that the tire has moved into place, and immediately starts the flipping drive device 3, thereby realizing the flipping of the tire, realizing the automatic control of the flipping mechanism, and improving the flipping efficiency.

[0028] In some embodiments, the angle between the top surface of the flip roller 4 and the horizontal plane can be 10°-20°, which can allow the tire to move smoothly to the end of the flip roller 4, avoiding excessive movement speed and causing the tire to fall from the flip roller 4 and the fixed unpowered roller section 6 during automatic advancement.

[0029] The specific working principle is as follows:

[0030] The tire leaves the tire conveyor line 1 and falls onto the fixed non-powered roller section 6. Under the action of the tire inertia, its own gravity and the inclination angle of the fixed non-powered roller section 6, the tire automatically moves toward the flip roller 4. When it moves onto the flip roller 4, the tire automatically continues to move to the end of the flip roller 4 and touches the two blocking rods 51. The two blocking rods 51 restrict the tire from continuing to move. At the same time, the in-place detection sensor detects that the tire has moved into place, and the drive motor 31 is started to drive the flip roller 4 to move, thereby realizing the flipping of the tire. During the flipping process, the two blocking rods 51 always restrict the movement of the tire in two directions, thereby effectively preventing the tire from rolling over during the flipping process.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A turning mechanism, arranged at the end of a tire conveyor line (1), for turning over tires, characterized in that: The invention comprises a fixed frame (2), wherein a turning drive device (3) is provided on the fixed frame (2), and a turning roller (4) is provided on the turning drive device (3). The turning drive device (3) can drive the turning roller (4) to turn over. The turning roller (4) is arranged at the end of the tire conveying line (1), and the top surface of the turning roller (4) is inclined. A blocking unit (5) is provided on the side of the turning roller (4) away from the tire conveying line (1), and the blocking unit (5) can prevent the tire from turning over on the turning roller (4).

2. A turning mechanism according to claim 1, characterized in that: The fixed frame (2) is also provided with a fixed unpowered roller section (6), the fixed unpowered roller section (6) being arranged between the end of the tire conveyor line (1) and the turning roller (4), and the top surface of the fixed unpowered roller section (6) and the top surface of the turning roller (4) are located on the same inclined plane.

3. A turning mechanism according to claim 1, characterized in that: The angle between the top surface of the turning roller (4) and the horizontal plane is 10°-20°.

4. A turning mechanism according to claim 2, characterized in that: The fixing frame (2) is also provided with a limit block (7), and the limit block (7) can support the side of the turning roller (4) close to the tire conveying line (1).

5. The turning mechanism according to claim 1, characterized in that: The blocking unit (5) comprises two L-shaped blocking rods (51) which are symmetrically arranged on a side of the turning roller (4) away from the tire conveying line (1).

6. A turnover mechanism according to claim 1, characterized in that: The turning drive device (3) comprises a driving motor (31) fixed to the fixing frame (2); a turning seat is provided on a side of the fixing frame (2) away from the tire conveying line (1); a rotatable turning shaft (32) is passed through the turning seat; a turning block (33) is provided on the turning shaft (32); the turning shaft (32) is drivingly connected to the driving motor (31); and the turning block (33) is provided with the turning roller (4).

7. The turning mechanism according to claim 1, characterized in that: The turning roller conveyor (4) comprises a turning frame (41) fixed on the turning drive device (3), and at least three rollers (42) are provided on the turning frame (41).

8. The turning mechanism according to claim 2, characterized in that: The fixed unpowered roller section (6) comprises a first support block (61) and a second support block (62) fixed on the fixed frame (2); the first support block (61) and the second support block (62) are arranged in parallel; two inclined plates (63) are arranged on the top of the first support block (61) and the second support block (62); and at least two unpowered rotating rollers (64) are arranged between the two inclined plates (63).

9. The turning mechanism according to claim 1, characterized in that: The blocking unit (5) is provided with an in-place detection sensor, and the in-place detection sensor is connected to the flip driving device (3).