Quick positioning and assembling structure for lower roller

By designing the lower roller fast positioning and assembly structure, the bearings of the roller body are limited by using coaxial mounting flanges and positioning flanges, the problem of low bearing replacement efficiency in the prior art is solved, the rapid positioning and efficient assembly of the roller body are achieved, and the stability of the equipment is improved.

CN222947813UActive Publication Date: 2025-06-06KATOP AUTOMATION CO LTD
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Patent Information

Application Number
CN202421690335.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-06
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The bearings of the lower roller of the existing extraction mechanism are frequently replaced, and it takes a lot of time to adjust the positioning after replacement, which affects the stability of the equipment.

Method used

A lower roller rapid positioning and assembly structure is designed, by providing a coaxial first mounting flange and a second mounting flange, and limiting the bearings at both ends of the roller body by using the first positioning flange and the second positioning flange to ensure that the roller body remains horizontal after installation.

Benefits of technology

It effectively improves the efficiency of bearing replacement, simplifies the disassembly and assembly process, avoids the waste of positioning and adjustment, and improves the stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lower roller quick positioning and assembling structure which comprises a roller body, a first side plate and a second side plate, the first side plate and the second side plate are oppositely arranged, a first installation flange is arranged on the first side plate, a second installation flange is arranged on the second side plate, and the first installation flange and the second installation flange are coaxially arranged. Bearings are arranged on the two opposite sides of the roller body, the bearings at the two ends are arranged on a first installation flange and a second installation flange respectively, the first installation flange is detachably connected with a first positioning flange, and the second installation flange is detachably connected with a second positioning flange. The first positioning flange is matched with the first mounting flange and used for limiting and fixing a bearing located at one end of the roller body, and the second mounting flange is matched with the second positioning flange and used for limiting and fixing a bearing located at the other end of the roller body. The device has the advantages that the installation and replacement efficiency of the bearings on the roller body is improved, and the roller body which is installed again can still keep horizontal.
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Description

Technical Field

[0001] The utility model relates to the technical field of film drawing lines, in particular to a quick positioning and assembly structure for a lower roller. Background Art

[0002] During the extraction process, the lower roller supports and transports the film to ensure that the film can pass through the extraction liquid smoothly and achieve effective material exchange. By precisely controlling the position and speed of the lower roller, the film can maintain a constant posture and speed in the extraction liquid, thereby improving the extraction efficiency.

[0003] The bearings of the lower roller of the existing extraction mechanism are frequently replaced. After the bearings are replaced, the roller body of the lower roller needs to be readjusted to meet the level of the lower roller and maintain the level with the adjacent roller body. The positioning of the roller body during the replacement process takes a lot of time, and it needs to be leveled again after a period of use after adjustment, which affects the stability of the equipment.

[0004] In view of this, the purpose of the utility model is to provide a new technical solution to solve the existing technical problems. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a lower roller quick positioning and assembly structure, which solves the problem of low installation and replacement efficiency of the lower roller bearing.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] A lower roller quick positioning and assembly structure comprises a roller body, a first side plate and a second side plate arranged opposite to each other, a first mounting flange being arranged on the first side plate, a second mounting flange being arranged on the second side plate, the first mounting flange and the second mounting flange being arranged coaxially, bearings being arranged on opposite sides of the roller body, the bearings at both ends being arranged on the first mounting flange and the second mounting flange respectively, a first positioning flange being detachably connected to the first mounting flange, a second positioning flange being detachably connected to the second mounting flange, the first positioning flange being matched with the first mounting flange to limit and fix the bearing at one end of the roller body, and the second mounting flange being matched with the second positioning flange to limit and fix the bearing at the other end of the roller body.

[0008] In the above structure, the first side plate is provided with a first mounting hole for mounting a first mounting flange, the second side plate is provided with a second mounting hole for mounting a second mounting flange, and the first mounting hole is coaxially arranged with the second mounting hole.

[0009] In the above structure, a first mounting portion is provided on the first mounting flange, a first limiting recess for mounting a bearing is provided on the first mounting portion, a first positioning recess is provided on the first positioning flange, and the first limiting recess cooperates with the first positioning recess to limit and fix the bearing.

[0010] In the above structure, a first mounting limit block is fixedly connected to a side of the first mounting flange facing the second side plate, and a side of the first mounting limit block facing the first side plate is in contact with the bearing.

[0011] In the above structure, a positioning limit block is fixedly connected to the side of the first positioning flange facing the second side plate, and the side of the positioning limit block facing the first side plate is in contact with the bearing.

[0012] In the above structure, it also includes a coupling, which is arranged on the side of the first mounting flange away from the roller body. The coupling is provided with a connecting part and a fixing part. The connecting part is located in the first mounting part. The end of the roller body is connected with a flat key. The fixing part is provided with a receiving groove. The fixing part can be detachably fixed to the connecting part, and the flat key is located in the receiving groove.

[0013] In the above structure, a first sealing gasket is provided between the first mounting flange and the first side plate, and a second sealing gasket is provided between the second mounting flange and the second side plate.

[0014] In the above structure, retaining rings are provided at both ends of the roller body, and the retaining rings are used to fix the bearings at both ends of the roller body.

[0015] In the above structure, a second mounting limit block is fixedly connected to a side of the second mounting flange facing the first side plate, and a side of the second mounting limit block facing the second side plate is in contact with the bearing.

[0016] The beneficial effects of the utility model are as follows: a coaxial first mounting flange and a second mounting flange are provided so that the roller body can be effectively kept horizontal after installation, and a first positioning flange and a second positioning flange are provided to limit and fix the two ends of the roller body, the structure is simple, and disassembly and assembly are convenient, which effectively improves the bearing replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure splitting of the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 4 yes Figure 3 A magnified schematic diagram of the middle part;

[0022] Figure 5 yes Figure 3 The enlarged schematic diagram of the middle B part;

[0023] Figure 6 It is a schematic diagram of the disassembly of the connection structure between the first mounting flange and the first positioning flange of the utility model;

[0024] Figure 7 It is a schematic diagram of the disassembly of the connection structure of the second mounting flange and the second positioning flange of the utility model.

[0025] Figure numerals: 1. first side plate; 11. first mounting hole; 12. first sealing gasket; 2. second side plate; 21. second mounting hole; 22. second sealing gasket; 3. first mounting flange; 31. first limiting recess; 32. first mounting limiting block; 4. first positioning flange; 41. first positioning recess; 42. positioning limiting block; 5. second mounting flange; 51. second mounting limiting block; 6. second positioning flange; 7. coupling; 71. connecting part; 72. fixing part; 721. accommodating groove; 8. roller body; 81. flat key; 82. keyway; 83. bearing. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-7 The utility model is further described.

[0027] The following will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the creation of the utility model can be combined interchangeably without conflicting with each other.

[0028] Reference Figures 1 to 7The utility model provides a lower roller quick positioning and assembly structure, which can be used in the extraction mechanism of the film drawing line equipment. During use, the lower roller bearing 83 of the extraction mechanism needs to be replaced frequently. The use of the lower roller quick positioning and assembly structure of the utility model can effectively ensure that the roller body 8 can remain level after each replacement of the bearing 83 and installation. The adjacent roller bodies 8 can remain level, and the structure is simple and easy to disassemble and assemble. The lower roller quick positioning and assembly structure includes a first side plate 1, a second side plate 2 and a roller body 8, wherein the first side plate 1 and the second side plate 2 are used to carry the roller body 8 and other components, the first side plate 1 and the second side plate 2 are symmetrically arranged, and stand upright on both sides of the roller body 8; bearings 83 are connected to both ends of the roller body 8, a first mounting flange 3 and a first positioning flange 4 are arranged on the first side plate 1, the first mounting flange 3 and the first positioning flange 4 cooperate to form a first accommodating cavity, the bearing 83 at one end of the roller body 8 is rotatably connected to the first accommodating cavity, a second mounting flange 5 and a second positioning flange 6 are arranged on the second side plate 2, the second mounting flange 5 and the second positioning flange 6 cooperate to form a second accommodating cavity, and the bearing 83 at the other end of the roller body 8 is rotatably connected to the second accommodating cavity.

[0029] Reference Figures 3 to 5 , a first mounting hole 11 is provided on the first side plate 1, a second mounting hole 21 is provided on the second side plate 2, and the first mounting hole 11 and the second mounting hole 21 are coaxially arranged, the first mounting flange 3 is fixedly arranged on the first mounting hole 11, and the second mounting flange 5 is fixedly connected to the second mounting hole 21. The first mounting hole 11 and the second mounting hole 21 are coaxially arranged to position the installation of the first mounting flange 3 and the second mounting flange 5, so as to ensure the coaxiality of the installation of the first mounting flange 3 and the second mounting flange 5, thereby ensuring that the roller body 8 installed on the first mounting flange 3 and the second mounting flange 5 at both ends can remain horizontal. According to the number of roller bodies 8 to be installed, a corresponding array of first mounting holes 11 and second mounting holes 21 can be opened to install the roller body 8, thereby ensuring the parallelism between the roller bodies 8.

[0030] Reference Figure 2 and Figure 6The first mounting flange 3 is provided with a first mounting portion, the first mounting portion is in a semi-cylindrical structure, the first positioning flange 4 is also in a semi-cylindrical shape, and the size of the first positioning flange 4 matches the size of the first mounting portion. A first limiting recess 31 is provided on the inner wall of the first mounting portion away from the first side plate 1, and a first positioning recess 41 is correspondingly provided on the first positioning flange 4. The first positioning flange 4 is detachably fixed to the first mounting flange 3, and a cylindrical first accommodating cavity is formed between the first limiting recess 31 and the first positioning recess 41. The size of the first accommodating cavity matches the size of the bearing 83. When the roller body 8 is installed, one end of the roller body 8 is rotatably connected to the first accommodating cavity through the bearing 83. The connection and fixation between the first positioning flange 4 and the first mounting flange 3 can be achieved by fasteners such as screws that are easy to disassemble.

[0031] Reference Figure 2 and Figure 7 Similarly, the second positioning flange 6 is provided with a second mounting portion, and the second positioning flange 6 is detachably fixed to the second mounting flange 5. A second accommodating cavity is formed between the second positioning flange 6 and the second mounting flange 5. The size of the second accommodating cavity is adapted to the size of the bearing 83, and the other end of the roller body 8 is rotatably connected to the second accommodating cavity through the bearing 83. The bearings 83 at both ends of the roller body 8 are respectively installed in the first accommodating cavity and the second accommodating cavity, and the bearings 83 are limitedly installed to ensure the reliability of the installation of the roller body 8. The connection and fixation between the second positioning flange 6 and the second mounting flange 5 can be achieved by fasteners such as screws that are easy to disassemble.

[0032] Reference Figure 4 and Figure 5 Furthermore, the first mounting flange 3 is fixedly connected to the side of the second side plate 2 with a first mounting limit block 32, and the side of the first limit block facing the first side plate 1 is in contact with the bearing 83, that is, the first limit block cooperates with the cavity wall of the first accommodating cavity to limit the bearing 83 disposed in the first accommodating cavity, so as to reduce the possibility that the bearing 83 shakes during use and affects the use of the device. Similarly, the second mounting flange 5 is fixedly connected to the side of the first side plate 1 with a second mounting limit block 51, and the side of the second mounting limit block 51 facing the second side plate 2 is in contact with the bearing 83. The second mounting limit block 51 cooperates with the cavity wall of the second accommodating cavity to limit the bearing 83 disposed in the second accommodating cavity, so as to limit the shaking of the bearing 83, thereby ensuring the normal operation of the roller body 8.

[0033] Reference Figure 2 and Figure 6The lower roller quick positioning and assembly structure also includes a coupling 7, which is fixedly arranged on the side of the first mounting flange 3 away from the roller body 8, and one side of the coupling 7 penetrates into the first mounting flange 3. The coupling 7 is provided with a connecting portion 71 and a fixing portion 72, the connecting portion 71 is located in the first mounting portion, the fixing portion 72 is detachably fixed to the connecting portion 71, and the roller shaft end of the roller body 8 is tightly matched with the fixing portion 72 and the inner wall of the connecting portion 71. The end of the roller body 8 is connected with a flat key 81. Specifically, a key slot 82 is provided at the end of the roller shaft of the roller body 8. The flat key 81 is arranged in the key slot 82. The shape and size of the key slot 82 are adapted to the shape and size of the flat key 81. The side wall of the flat key 81 is tightly matched with the key slot 82, and the flat key 81 protrudes out of the key slot 82. The fixing portion 72 is provided with a receiving slot 721. When the roller body 8 is installed and connected to the coupling 7, the part of the flat key 81 protruding from the key slot 82 is located in the receiving slot 721 and tightly matched with the slot wall of the receiving slot 721. The connection and fixation between the roller body 8 and the coupling 7 is achieved by the key and slot matching method, which ensures the convenience of installation and disassembly while achieving the connection reliability. Since the bearings 83 at both ends of the roller body 8 are frequently replaced, connecting the roller body 8 and the coupling 7 by the key and slot matching method is conducive to improving work efficiency. In addition, the connection and fixation between the connecting portion 71 and the fixing portion 72 can be achieved by fasteners such as screws that are easy to disassemble.

[0034] Furthermore, a positioning limit block 42 is fixedly connected to the first positioning flange 4 on the side facing the second side plate 2, and the positioning limit block 42 contacts the bearing 83 on the side facing the first side plate 1. The positioning limit block 42 is provided to further limit the bearing 83, thereby further reducing the possibility of movement of the bearing 83 in the first accommodating cavity when the coupling 7 drives the roller body 8 to rotate, thereby ensuring the smoothness of the transmission.

[0035] In order to facilitate the installation of the bearing 83 , a retaining ring is provided between the bearing 83 and the roller shaft of the roller body 8 , and the retaining ring connects and fixes the bearing 83 to the roller body 8 .

[0036] In order to improve the sealing performance of the assembly structure, a first sealing gasket 12 is arranged between the first mounting flange 3 and the first side plate 1; a second sealing gasket 22 is arranged between the second mounting flange 5 and the second side plate 2; and a third sealing gasket is arranged between the coupling 7 and the first mounting flange 3.

[0037] The disassembly and replacement process of the utility model is as follows:

[0038] First, remove the fasteners between the first positioning flange 4 and the first mounting flange 3, and between the second positioning flange 6 and the second mounting flange 5, and remove the first positioning flange 4 and the second positioning flange 6; then remove the fasteners between the fixing portion 72 and the connecting portion 71, and remove the fixing portion 72. At this time, the roller body 8 is in a removable state, and the roller body 8 is hoisted by the fixing tool; then remove the flat key 81 and the retaining rings on both sides of the roller body 8, and the bearing 83 can be replaced; after replacing the new bearing 83, assemble the roller body 8 in place in the reverse order of disassembly, and the disassembly and replacement action is completed. Since the first mounting flange 3, the second mounting flange 5 and the coupling 7 are not removed when replacing the bearing 83, the reassembled roller body 8 can also maintain the original horizontal state and remain parallel to the adjacent roller body 8, and the sealing of the structure can be ensured, and there is no need to adjust the level and leak check the installed roller body 8, which effectively reduces the difficulty of disassembly and simplifies the disassembly and assembly process, and can quickly realize the replacement of the bearing 83.

[0039] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A lower roller quick positioning and assembly structure, characterized in that: The invention comprises a roller body, a first side plate and a second side plate which are arranged opposite to each other, wherein a first mounting flange is arranged on the first side plate, and a second mounting flange is arranged on the second side plate, the first mounting flange and the second mounting flange are arranged coaxially, bearings are arranged on opposite sides of the roller body, and the bearings at both ends are respectively arranged on the first mounting flange and the second mounting flange, the first mounting flange is detachably connected with a first positioning flange, and the second mounting flange is detachably connected with a second positioning flange, the first positioning flange cooperates with the first mounting flange to limit and fix the bearing at one end of the roller body, and the second mounting flange cooperates with the second positioning flange to limit and fix the bearing at the other end of the roller body.

2. A lower roller quick positioning and assembly structure according to claim 1, characterized in that: The first side plate is provided with a first mounting hole for mounting a first mounting flange, and the second side plate is provided with a second mounting hole for mounting a second mounting flange. The first mounting hole and the second mounting hole are coaxially arranged.

3. The lower roller quick positioning and assembly structure according to claim 1, characterized in that: The first mounting flange is provided with a first mounting portion, the first mounting portion is provided with a first limiting recess for mounting a bearing, the first positioning flange is provided with a first positioning recess, and the first limiting recess cooperates with the first positioning recess to limit and fix the bearing.

4. A lower roller quick positioning and assembly structure according to claim 3, characterized in that: A first mounting limit block is fixedly connected to a side of the first mounting flange facing the second side plate, and a side of the first mounting limit block facing the first side plate is in contact with the bearing.

5. The lower roller quick positioning and assembly structure according to claim 1, characterized in that: A positioning limit block is fixedly connected to the side of the first positioning flange facing the second side plate, and the side of the positioning limit block facing the first side plate is in contact with the bearing.

6. A lower roller quick positioning and assembly structure according to claim 3, characterized in that: It also includes a coupling, which is arranged on the side of the first mounting flange away from the roller body. The coupling is provided with a connecting part and a fixing part. The connecting part is located in the first mounting part. The end of the roller body is connected with a flat key. The fixing part is provided with a receiving groove. The fixing part can be detachably fixed to the connecting part, and the flat key is located in the receiving groove.

7. The lower roller quick positioning and assembly structure according to claim 2, characterized in that: A first sealing gasket is arranged between the first mounting flange and the first side plate, and a second sealing gasket is arranged between the second mounting flange and the second side plate.

8. The lower roller quick positioning and assembly structure according to claim 1, characterized in that: Circlips are arranged at both ends of the roller body, and the circlips are used to fix the bearings at both ends of the roller body.

9. The lower roller quick positioning and assembly structure according to claim 1, characterized in that: A second mounting limit block is fixedly connected to a side of the second mounting flange facing the first side plate, and a side of the second mounting limit block facing the second side plate is in contact with the bearing.