Super-long steel wire rope take-up and self-arranging detection device

Abstract

The utility model relates to a super-long steel wire rope take-up and self-arranging detection device, which belongs to the technical field of steel wire ropes and comprises a bottom plate, supporting plates are fixed at the left end and the right end of the upper surface of the bottom plate, sliding rods are fixed on the upper side and the lower side between the opposite sides of the two supporting plates, and the outer surfaces of the two sliding rods are slidably connected with the same sliding plate. A supporting frame is fixed to the front face of the sliding plate, and a second traction block is hinged to the middle of the inner top wall of the supporting frame through a hinge base. According to the take-up and self-arrangement detection device for the super-long steel wire rope, the position of a smearing brush can be adjusted through a screw, a movable plate, a connecting plate and a fixed plate, so that when the steel wire rope needs to be protected, the smearing brush can make contact with the steel wire rope, and the smearing brush is matched with an agent storage box, a water pump and a one-to-two pipe; the protective agent can be conveniently coated on the surface of the steel wire rope, and the service life of the steel wire rope is protected.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire ropes, in particular to a self-arranging wire detection device for taking up an extra-long steel wire rope. Background Art

[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope is composed of steel wires, rope core and grease. Wire rope is first twisted into strands by multiple layers of steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. In material handling machinery, it is used for lifting, traction, tensioning and carrying.

[0003] Through searching, it was found that Chinese patent publication number: CN210029527U discloses a wire rope closing and remote arranging device, including a mounting frame, a sliding body and a detection mechanism, the sliding body is slidably mounted inside the mounting frame, a power device for driving the sliding body to move is arranged inside the mounting frame, a fixed guide wheel with an axis parallel to the axis of the sliding body is arranged inside the sliding body, a detection mechanism is arranged at the front end of the sliding body, the detection mechanism includes a detection mechanism mounting frame, a swing frame capable of swinging along the sliding direction of the sliding body is arranged inside the detection mechanism mounting frame, and a rotational mounting axis inside the swing frame is parallel to the fixed guide wheel. The movable guide wheel is parallel to the wheel axis. The remote wire-arranging device for the wire rope realizes mechanized wire arrangement without relying on brute force intervention, and can be combined with a remote monitoring system to realize remote control, and realize a production mode in which multiple devices share one person, thereby improving the operating environment of workers and improving production efficiency. However, after the wire rope is worn by a hard and sharp object, if it is not repaired in time, the wire rope may become more damaged or even break under the condition of frequent traction of heavy objects. Therefore, regular inspection and maintenance are required, and the utility model does not provide a device for protecting the wire rope, which reduces the protective effect of the wire rope. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an extra-long wire rope take-up and self-arranging detection device, which has the advantages of being able to protect the wire rope, etc., and solves the problem that after the wire rope is worn by a hard and sharp object, if it is not repaired in time, the wire rope may become more damaged or even break when frequently pulling heavy objects, so it needs regular inspection and maintenance. No device is provided to protect the wire rope, which reduces the protective effect of the wire rope.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultra-long wire rope take-up and self-arranging wire detection device, comprising a bottom plate, support plates are fixed on both left and right ends of the upper surface of the bottom plate, slide bars are fixed on the upper and lower sides between the two opposite sides of the two support plates, the outer surfaces of the two slide bars are slidably connected with the same slide plate, a support frame is fixed on the front of the slide plate, a second traction block is hingedly connected to the middle part of the top wall of the support frame through a hinge seat, a protection mechanism for protecting the wire rope is provided on the top of the left and right sides of the second traction block, a detection mechanism is provided on the left and right sides of the second traction block, and a control panel is fixed on the outer surface of the left support plate;

[0006] The protective mechanism includes screw rods threadedly connected to the top of the opposite sides of the left and right sides of the second traction block, the opposite sides of the two screw rods penetrate the second traction block and extend to the inner cavity of the second traction block and are rotatably connected to a movable plate through a bearing, the upper and lower ends of the opposite sides of the two movable plates are fixed with connecting plates, the opposite sides of the connecting plates at the left and right ends are fixed with fixed plates, the opposite sides of the two fixed plates are fixed with smear brushes, the left end of the upper surface of the second traction block is fixed with a storage box, the middle part of the upper surface of the second traction block is fixed with a water pump, the water outlet end of the water pump is connected to a one-to-two pipe, and the other two ends of the one-to-two pipe are respectively connected to the inner cavities of the two fixed plates.

[0007] Furthermore, a dosage box is placed in the middle of the upper surface of the bottom plate and directly below the second traction block, and a first traction block is fixed to the upper surface of the slide plate.

[0008] Furthermore, positioning blocks are fixed on both the upper and lower sides of the movable plate, and positioning grooves are opened on the left and right ends of the inner top wall and the inner bottom wall of the second traction block on the opposite side, and the positioning block performs horizontal linear motion in the inner cavity of the positioning groove.

[0009] Furthermore, the cross-sectional shape of the connecting plate is L-shaped, the left and right side walls of the inner cavity of the second traction block are provided with through holes adapted to the size of the smear brush, and the side of the fixing plate facing the smear brush is provided with a plurality of small holes.

[0010] Furthermore, the left end of the upper surface of the agent storage box is connected to an oil inlet, the outer surface of the oil inlet is threadedly connected to a sealing cover, and the water inlet end of the water pump is connected to the inner cavity of the agent storage box.

[0011] Furthermore, the detection mechanism includes striking blocks fixed on the left and right sides of the second traction block, pressure sensors are fixed on the opposite sides of the left and right side walls of the inner cavity of the support frame, and a cylinder is fixed on the left side of the left support plate.

[0012] Furthermore, the piston rod of the cylinder passes through the left support plate and extends to the right side of the left support plate and is fixed to the slide plate.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The super-long wire rope take-up and self-arranging detection device can adjust the position of the coating brush through the arranged screw, movable plate, connecting plate and fixed plate, so that when the wire rope needs to be protected, the coating brush can contact with the wire rope, and cooperate with the storage box, water pump and one-point-two pipes to facilitate the coating of the protective agent on the surface of the wire rope, thereby protecting the service life of the wire rope.

[0015] 2. The super-long wire rope take-up and self-arranging detection device can facilitate the staff to detect and adjust the position of the wire arrangement when the wire rope is taken up and arranged by setting the knocking block, pressure sensor and cylinder, thereby realizing flexible changes in the actual position of the wire rope on the rope winding roller and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the protection mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the appearance of the second traction block structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the detection mechanism of the utility model.

[0020] In the figure: 1 bottom plate, 2 support plate, 3 slide bar, 4 slide plate, 5 support frame, 6 second traction block, 7 protection mechanism, 701 screw rod, 702 movable plate, 703 connecting plate, 704 fixed plate, 705 smear brush, 706 agent storage box, 707 water pump, 708 one-point two pipe, 8 detection mechanism, 801 knocking block, 802 pressure sensor, 803 cylinder, 9 control panel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1In this embodiment, an ultra-long steel wire rope take-up and self-arranging detection device includes a bottom plate 1, support plates 2 are fixed at both ends of the upper surface of the bottom plate 1, slide bars 3 are fixed on the upper and lower sides between the two opposite sides of the two support plates 2, the outer surfaces of the two slide bars 3 are slidably connected with the same slide plate 4, a support frame 5 is fixed on the front of the slide plate 4, and a second traction block 6 is hingedly connected to the middle part of the inner top wall of the support frame 5 through a hinge seat, and a protection mechanism 7 for protecting the steel wire rope is provided on the top of the left and right sides of the second traction block 6. Detection mechanisms 8 are provided on the left and right sides of the second traction block 6, and a control panel 9 is fixed to the outer surface of the left support plate 2.

[0023] Among them, a collecting box is placed in the middle of the upper surface of the base plate 1 and just below the second traction block 6, and a first traction block is fixed to the upper surface of the slide plate 4. One end of the wire rope can be passed through the inner cavity of the first traction block, and then through the inner cavity of the second traction block 6. At this time, the second traction block 6 can tilt to the left or right as the position of the wire rope on the rope winding roller changes.

[0024] See also Figures 2 to 3 In order to protect the service life of the wire rope, the protection mechanism 7 in this embodiment includes screw rods 701 threadedly connected to the top of the opposite sides of the left and right sides of the second traction block 6, and the opposite sides of the two screw rods 701 penetrate the second traction block 6 and extend to the inner cavity of the second traction block 6 and are rotatably connected to the movable plate 702 through the bearing, and the upper and lower ends of the opposite sides of the two movable plates 702 are fixed with connecting plates 703, and the opposite sides of the connecting plates 703 at the left and right ends are fixed with fixed plates 704, and the opposite sides of the two fixed plates 704 are fixed with smear brushes 705. By rotating the two screw rods 701, the two movable plates 702 can move relative to each other, thereby driving the connecting plate 703 to move. The movement of the connecting plate 703 drives the movement of the fixed plate 704, and the movement of the fixed plate 704 allows the smear brush 705 to move, so that the smear brush 705 can contact the surface of the wire rope. A storage tank 706 is fixed to the left end of the upper surface of the second traction block 6, and a water pump 707 is fixed to the middle of the upper surface of the second traction block 6. The water outlet of the water pump 707 is connected to a one-two pipe 708, and the other two passages of the one-two pipe 708 are respectively connected to the inner cavities of the two fixed plates 704. Start the water pump 707, and the water inlet end of the water pump 707 draws out the protective agent in the inner cavity of the storage tank 706, and draws it into the inner cavity of the one-two pipe 708 through the water outlet end, and finally flows into the inner cavity of the fixed plate 704 through the water pipe.

[0025] Among them, positioning blocks are fixed on both the upper and lower sides of the movable plate 702, and positioning grooves are opened on the left and right ends of the inner top wall and the inner bottom wall of the second traction block 6 on the opposite side. The positioning block performs horizontal linear motion in the inner cavity of the positioning groove.

[0026] In this embodiment, the cross-sectional shape of the connecting plate 703 is L-shaped, and the left and right side walls of the inner cavity of the second traction block 6 are provided with through holes that are compatible with the size of the coating brush 705. The fixed plate 704 is provided with a plurality of small holes on the side facing the coating brush 705, and liquid can drip through the small holes on the side of the fixed plate 704 onto the surface of the coating brush 705, so that the wire rope protective agent can be applied to the surface of the wire rope through the coating brush 705. The left end of the upper surface of the storage box 706 is connected to an oil inlet, and a sealing cover is threadedly connected to the outer surface of the oil inlet, and the water inlet end of the water pump 707 is connected to the inner cavity of the storage box 706.

[0027] It should be noted that the pipes between the water pump 707 and the one-to-two pipes 708 and between the one-to-two pipes 708 and the fixed plate 704 are made of a retractable hose material, so that the fixed plate 704 can be easily moved.

[0028] See also Figure 4 In order to detect and adjust the position of the cable arrangement, the detection mechanism 8 in this embodiment includes a striking block 801 fixed on the left and right sides of the second traction block 6, and pressure sensors 802 are fixed on the opposite sides of the left and right side walls of the inner cavity of the support frame 5. The angle change of the second traction block 6 will cause the striking block 801 on the inclined side to collide with the pressure sensor 802 close to the side thereof. At this time, the pressure sensor 802 will transmit a signal to the controller in the control panel 9. A cylinder 803 is fixed on the left side of the left support plate 2. After receiving the signal, the controller can start the cylinder 803, and the piston rod of the cylinder 803 can move toward the inclined side of the second traction block 6. The piston rod of the cylinder 803 is shortened or extended to make the slide plate 4 slide on the outer surface of the two slide bars 3. The movement of the slide plate 4 drives the movement of the support frame 5 until the second traction block 6 is in a vertical state, so as to realize the flexible change of the actual position of the wire rope on the rope winding roller.

[0029] The piston rod of the cylinder 803 penetrates the left support plate 2 and extends to the right side of the left support plate 2 and is fixed to the slide plate 4 .

[0030] The electrical components appearing in the text are all electrically connected to the main controller and the power supply, and the electrical components appearing in the text are all conventionally known devices, and this application will not go into too much detail. The main controller can be a conventionally known device that performs control such as a computer, and the control circuit of the main controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and this application is mainly used to protect mechanical devices, so this application will not explain the control method and circuit connection in detail.

[0031] The working principle of the above embodiment is:

[0032] (1) When the wire rope is taken up, one end of the wire rope can be passed through the inner cavity of the first traction block, and then through the inner cavity of the second traction block 6. At this time, the second traction block 6 can be tilted to the left or right as the position of the wire rope on the rope winding roller changes. The angle change of the second traction block 6 will cause the striking block 801 on the tilted side to collide with the pressure sensor 802 close to the side thereof. At this time, the pressure sensor 802 will transmit a signal to the controller in the control panel 9. After receiving the signal, the controller can start the cylinder 803. The piston rod of the cylinder 803 can move to the tilted side of the second traction block 6. The piston rod of the cylinder 803 is shortened or extended to make the slide plate 4 slide on the outer surfaces of the two slide bars 3. The movement of the slide plate 4 drives the movement of the support frame 5 until the second traction block 6 is in a vertical state, so that the actual position of the wire rope on the rope winding roller can be flexibly changed.

[0033] (2) When protecting the steel wire rope, the two screw rods 701 can be rotated to make the two movable plates 702 move relative to each other, thereby driving the connecting plate 703 to move. The movement of the connecting plate 703 drives the fixed plate 704 to move. The movement of the fixed plate 704 can move the coating brush 705, so that the coating brush 705 can contact the surface of the steel wire rope. Then, the water pump 707 is started. The water inlet end of the water pump 707 draws out the protective agent in the inner cavity of the agent storage box 706, and draws it into the inner cavity of the one-two pipe 708 through the water outlet end. Finally, it flows into the inner cavity of the fixed plate 704 through the water pipe, and then can drip through the small hole opened on one side of the fixed plate 704 onto the surface of the coating brush 705, so that the steel wire rope protective agent can be applied to the surface of the steel wire rope through the coating brush 705.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A super-long steel wire rope take-up and self-arranging detection device, comprising a bottom plate (1), characterized in that: Support plates (2) are fixed to both left and right ends of the upper surface of the bottom plate (1), and sliding rods (3) are fixed to the upper and lower sides between the two opposite sides of the two support plates (2). The outer surfaces of the two sliding rods (3) are slidably connected to the same slide plate (4), and a support frame (5) is fixed to the front of the slide plate (4). The middle part of the inner top wall of the support frame (5) is hingedly connected to a second traction block (6) through a hinge seat, and the top of the left and right sides of the second traction block (6) are provided with a protective mechanism (7) for protecting the wire rope, and the left and right sides of the second traction block (6) are provided with a detection mechanism (8), and the outer surface of the left support plate (2) is fixed with a control panel (9); The protection mechanism (7) comprises a screw rod (701) threadedly connected to the top of the opposite sides of the left and right sides of the second traction block (6); the opposite sides of the two screw rods (701) penetrate the second traction block (6) and extend to the inner cavity of the second traction block (6) and are rotatably connected to a movable plate (702) through a bearing; the upper and lower ends of the opposite sides of the two movable plates (702) are fixed with a connecting plate (703); the opposite sides of the connecting plates (703) at the left and right ends are fixed with a fixed plate (704); the opposite sides of the two fixed plates (704) are fixed with a smear brush (705); the left end of the upper surface of the second traction block (6) is fixed with a storage box (706); the middle part of the upper surface of the second traction block (6) is fixed with a water pump (707); the water outlet end of the water pump (707) is connected to a one-split two-pipe (708); the other two ends of the one-split two-pipe (708) are respectively connected to the inner cavities of the two fixed plates (704).

2. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 1 is characterized in that: A dosage box is placed in the middle of the upper surface of the bottom plate (1) and directly below the second traction block (6), and a first traction block is fixed to the upper surface of the slide plate (4).

3. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 1 is characterized in that: Positioning blocks are fixed on both the upper and lower sides of the movable plate (702), and positioning grooves are provided on the left and right ends of the inner top wall and the inner bottom wall of the second traction block (6) on the opposite side, and the positioning block performs horizontal linear motion in the inner cavity of the positioning groove.

4. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 1, characterized in that: The cross-sectional shape of the connecting plate (703) is L-shaped, the left and right side walls of the inner cavity of the second traction block (6) are provided with through holes that are compatible with the size of the smear brush (705), and the side of the fixing plate (704) facing the smear brush (705) is provided with a plurality of small holes.

5. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 1, characterized in that: The left end of the upper surface of the agent storage box (706) is connected to an oil inlet, and the outer surface of the oil inlet is threadedly connected to a sealing cover, and the water inlet end of the water pump (707) is connected to the inner cavity of the agent storage box (706).

6. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 1, characterized in that: The detection mechanism (8) comprises striking blocks (801) fixed on the left and right sides of the second traction block (6), pressure sensors (802) are fixed on opposite sides of the left and right side walls of the inner cavity of the support frame (5), and a cylinder (803) is fixed on the left side of the left support plate (2).

7. The ultra-long steel wire rope take-up and self-arranging detection device according to claim 6, characterized in that: The piston rod of the cylinder (803) passes through the left support plate (2) and extends to the right side of the left support plate (2) and is fixed to the slide plate (4).

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